Device for solving sample jamming after needle-shaped gas sample in automatic system is poured out
By designing a rectangular top bucket and a pneumatic vibrator, the problem of needle-shaped gas samples getting stuck in the automatic rapid analysis system of molten steel was solved, enabling smooth sample flow and efficient detection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-03-27
AI Technical Summary
In automated rapid analysis systems for molten steel, needle-shaped gas samples can easily get stuck at the funnel opening, causing disruptions to the automated process, potentially leading to system malfunctions and reduced detection efficiency.
A device comprising a rectangular top hopper and a pneumatic vibrator was designed. The rectangular top improves the compatibility of the hopper with the sample outlet. The pneumatic vibrator shakes off any stuck samples. Combined with an arc-shaped notch and a baffle, spillage is prevented, ensuring that the sample enters the sample cup smoothly.
It improves the operational stability of automated systems, reduces system failures and downtime, and significantly enhances detection efficiency.
Smart Images

Figure CN224052212U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the automatic separation field of liquid steel, specifically solves the device of the needle shape gas sample after the card of the automatic system. BACKGROUND
[0002] In the automatic rapid analysis system of liquid steel, the automatic uncovering unit is an indispensable link in this series of precision equipment, this unit is specially designed for high efficiency, accurately releasing high-temperature liquid steel sample from the closed and high-temperature resistant container, and smoothly guiding into the lower accurately positioned sample cup, for subsequent chemical composition analysis or quality detection.
[0003] However, in the actual operation process, due to the sample nature, funnel shape design or operation error, the needle shape gas sample is often easy to be stuck in the funnel mouth, and it is difficult to fall into the sample cup smoothly, which not only affects the smoothness of the automatic process, but also may cause system operation failure, reduces the detection efficiency, and therefore puts forward a kind of device for solving the needle shape gas sample after the card of the automatic system. UTILITY MODEL CONTENT
[0004] (I) technical problem solved
[0005] In view of the deficiencies of the prior art, the utility model provides a kind of device for solving the needle shape gas sample after the card of the automatic system to solve the problems in the above background technical.
[0006] (II) technical scheme
[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of device for solving the needle shape gas sample after the card of the automatic system, including:
[0008] The outer side of the bucket body is provided with pneumatic vibrator, and pneumatic vibrator is welded with the bucket body, the top of the bucket body is rectangle, the bottom of the bucket body is circle, rectangle top improves the adaptability of bucket body and sample outlet, helps to reduce flow resistance, so that sample can flow more smoothly, reduces the friction and turbulence of sample in flow process;
[0009] Arc-shaped notch is arranged at the upper end front side of the bucket body, the arc-shaped notch is integrally formed with the bucket body, the upper end left side of the bucket body is provided with baffle, and the baffle is welded with the bucket body;
[0010] Screw fixing hole is arranged at the upper end front and back sides and right side of the bucket body.
[0011] Preferably, the screw fixing hole is integrally formed with the bucket body.
[0012] Preferably, the screw fixing holes are provided with six, the upper end of the bucket body is provided with two screw fixing holes on the front side and the right side respectively, the bucket body is fixed by screwing through the screw fixing holes, and the six screw fixing holes make the fixing of the bucket body more stable.
[0013] Preferably, the lower end of the bucket body is provided with a funnel outlet, and the funnel outlet is welded to the bucket body.
[0014] Preferably, the bucket body is communicated with the funnel outlet, and the funnel outlet is used for guiding the sample to fall into the sample cup.
[0015] (Three) beneficial effects
[0016] Compared with the prior art, the device provided by the utility model has the following beneficial effects:
[0017] The utility model discloses a device for solving the problem that the needle-shaped gas sample is stuck after being poured out in the automatic system, which has the following beneficial effects: The arc-shaped notch is adapted to the protruding part of the automatic cover opening unit base, so that the upper end of the bucket body is more closely attached to the automatic cover opening unit base, and the sample is prevented from spilling.
[0018] Figure 1 It is the overall structure front view of the utility model;
[0019] Figure 2 It is the overall structure plan view of the utility model;
[0020] Figure 3 It is the overall structure bottom view of the utility model.
[0021] In the drawing: 1, bucket body;2, baffle;3, screw fixing hole;4, arc-shaped notch;5, pneumatic vibrator;6, funnel outlet. Specific implementation
[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present utility model.
[0023] The present utility model provides a technical scheme, a device for solving the problem of sample blockage after needle-shaped gas sample is poured out in an automatic system, please refer to Figure 1 、 Figure 2 and Figure 3 , comprising:
[0024] The hopper body 1 is provided with a pneumatic vibrator 5 on the outer side thereof, and the pneumatic vibrator 5 is welded to the hopper body 1. The top of the hopper body 1 is rectangular, and the bottom of the hopper body 1 is circular. The rectangular top improves the adaptability of the hopper body 1 to the sample outlet, which helps to reduce the flow resistance and enables the sample to flow more smoothly, reducing the friction and turbulence of the sample during the flow process.
[0025] The arc-shaped notch 4 is arranged on the front side of the upper end of the hopper body 1 and is integrally formed with the hopper body 1. The hopper body 1 is provided with a baffle 2 on the left side of the upper end thereof, and the baffle 2 is welded to the hopper body 1.
[0026] The screw fixing hole 3 is arranged on the front and rear sides and the right side of the upper end of the hopper body 1.
[0027] Please refer to Figure 1 、 Figure 2 and Figure 3 , the screw fixing hole 3 is integrally formed with the hopper body 1.
[0028] Please refer to Figure 1 、 Figure 2 and Figure 3 , the screw fixing hole 3 is arranged on the front and rear sides and the right side of the upper end of the hopper body 1.
[0029] Please refer to Figure 1 、 Figure 2 and Figure 3 , the hopper body 1 is provided with a funnel outlet 6 at the lower end thereof, and the funnel outlet 6 is welded to the hopper body 1.
[0030] Please refer to Figure 1 、 Figure 2 and Figure 3 , the hopper body 1 is connected to the funnel outlet 6, and the funnel outlet 6 is used for guiding the sample so that the sample falls into the sample cup.
[0031] The scheme: the screw is passed through the screw fixing hole 3 so that the bucket body 1 is fixed below the container pouring device, the pneumatic vibrator shares the same compressed air source with the cover opening rotating device, after the automatic cover opening unit of the container pouring device is opened, the sample is poured through the upper end of the bucket body 1, the baffle 2 prevents the sample from spilling outside during pouring, ensures that the sample can smoothly enter the inside of the bucket body 1, through the arc-shaped gap 4, the protruding part of the automatic cover opening unit base is adapted, so that the fitting degree is improved, the pneumatic vibrator 5 is welded outside the bucket body 1, when the sample is poured, the pneumatic vibrator 5 is started to produce continuous vibration, and then the bucket body 1 continuously vibrates, so that the irregular sample stuck can smoothly pass through the funnel outlet 6 and fall into the sample cup below.
[0032] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0033] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace and vary in many ways, which can be understood by those skilled in the art without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A device for solving the problem of sample jamming after needle-shaped gas samples are poured out in an automated system, characterized in that, Include: The bucket body (1), the outer side of the bucket body (1) is provided with a pneumatic vibrator (5), and the pneumatic vibrator (5) is welded with the bucket body (1), the top of the bucket body (1) is rectangular, the bottom of the bucket body (1) is circular; The arc-shaped notch (4) is arranged on the front side of the upper end of the bucket body (1), the arc-shaped notch (4) is integrally formed with the bucket body (1), the left side of the upper end of the bucket body (1) is provided with a baffle (2), and the baffle (2) is welded with the bucket body (1); The screw fixing hole (3) is arranged on the front and rear sides and the right side of the upper end of the bucket body (1).
2. The device as claimed in claim 1, wherein: the device is configured to solve the problem of the needle-shaped gas sample being stuck after being poured out in the automation system. The screw fixing hole (3) is integrally formed with the bucket body (1).
3. The device for solving the problem of sample jamming after needle-shaped gas samples are poured out in an automated system according to claim 2, characterized in that: The screw fixing hole (3) is provided with six, the front and rear sides and the right side of the upper end of the bucket body (1) are provided with two screw fixing holes (3) respectively.
4. The device as claimed in claim 1, wherein the device is used to solve the problem of the needle-shaped gas sample being stuck after being poured out in the automation system. The lower end of the bucket body (1) is provided with a funnel outlet (6), and the funnel outlet (6) is welded with the bucket body (1).
5. The device as claimed in claim 4, wherein: the needle-shaped gas sample is discharged from the needle-shaped gas sample container to the needle-shaped gas sample discharge tube; and the needle-shaped gas sample discharge tube is provided with a needle-shaped gas sample discharge tube valve. The bucket body (1) is communicated with the funnel outlet (6).