Quick connection device for sampling wire harness

By designing a quick-connect device for the sampling harness and adopting a quick-connect and quick-disconnect structure of functional blocks and aluminum bars, the problems of complex bolt crimping and laborious disassembly of traditional sampling points are solved, enabling rapid installation and disassembly, and improving the convenience of operation and maintenance efficiency.

CN224053530UActive Publication Date: 2026-03-27JIANGSU ANZHIFU ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Traditional data acquisition point bolt crimping process is complex, and tightening and torque calibration are cumbersome. CCS-type data acquisition points are troublesome to replace and difficult to disassemble when they are abnormal.

Method used

Design a quick-connect device for sampling harnesses, which adopts a quick-connect and quick-disconnect structure of functional blocks and aluminum bars. The installation process is simplified by detaching the connectors from the functional blocks, and the connection stability is ensured by using fixing feet and springs.

Benefits of technology

It enables rapid installation and disassembly of data collection points, reduces the complexity of traditional bolt crimping, and improves operational convenience and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of batteries, in particular to a quick connection device for sampling wire harnesses, which comprises an insulating sheet fixed on a battery core group, a plurality of aluminum bars and sampling wire harnesses are arranged on the insulating sheet, each sampling wire harness is correspondingly provided with a functional block, the functional blocks are detachably arranged on the aluminum bars, and the aluminum bars are connected with the sampling wire harnesses. And the tail part of the functional block is clamped with a connector lug for being connected with an acquisition wire harness. According to the invention, quick insertion and quick disassembly of the function block and the aluminum bar at the collection point end are realized, so that the collection function is realized, and replacement and maintenance by personnel are facilitated.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of batteries, in particular to a quick connecting device for a sampling wire harness. BACKGROUND

[0002] In an energy storage CCS busbar, aluminum bars (aluminum foils) are usually used as an important component for current collection and transmission. As a current collection belt, they can effectively collect and transmit current while having conductivity, stability and reliability to support the normal operation of the battery and improve the overall performance.

[0003] At present, the connection between the collection wire harness and the aluminum bar is completed by pressure connection or welding of a collection point bolt.

[0004] In view of the related technologies in the above, the traditional collection point bolt pressure connection, fastening and torque calibration process is relatively complex. If the collection point of the CCS form is abnormal, it will cause trouble in replacement and effort in disassembly. CONTENT OF THE UTILITY MODEL

[0005] In order to solve the above technical problems, the application provides a quick connecting device for a sampling wire harness, which has the advantages of realizing quick insertion and quick disassembly of the functional block at the collection point end and the aluminum bar, and realizing the collection function, so as to facilitate personnel replacement and maintenance.

[0006] To achieve the above purpose, the technical scheme of the utility model is as follows:

[0007] A quick connecting device for a sampling wire harness, comprising an insulating sheet fixed to a battery core group, the insulating sheet being provided with a plurality of aluminum bars and sampling wire harnesses, each sampling wire harness being provided with a functional block, the functional block being detachably arranged on the aluminum bar, and the tail of the functional block being provided with a connection terminal for connecting with the sampling wire harness.

[0008] The above technical scheme is realized, that is, the functional block is inserted into the aluminum bar, and then the connection terminal is inserted into the functional block, so as to complete the installation of the sampling wire harness. At this time, the functional block and the sampling wire harness are detachably connected through the connection terminal, so as to complete the output of the electrical signal collected by the functional block through the sampling wire harness. The complex process of traditional collection point bolt pressure connection, fastening and torque calibration process can be reduced. On the other hand, the damaged collection point can be quickly replaced. If the collection point of the CCS form is abnormal, the replacement will be relatively troublesome and the disassembly will be laborious. This scheme can effectively avoid such inconvenience and greatly improve the operability and maintenance of personnel.

[0009] As a preferred scheme of the present application, the bottom of the functional block is provided with a slot for inserting a terminal head, a fixing foot is arranged on the side wall of the terminal head, a clamping groove for inserting the fixing foot is arranged on the side wall of the slot, and the clamping groove is communicated with a transverse positioning groove at one end inside the slot.

[0010] The above technical scheme is implemented, the fixing foot is inserted after being aligned with the clamping groove, the terminal head is pushed down along the slot of the functional block, and is stopped from downward movement by the limit when reaching the bottom of the functional block. At this moment, the terminal head is rotated clockwise by 45 degrees, so that the fixing foot is clamped in the positioning groove, preventing falling off while connecting the functional block with the sampling wire harness.

[0011] As a preferred scheme of the present application, the fixing foot is provided with four, and the four fixing feet are arranged in a circumferential direction of the terminal head.

[0012] The above technical scheme is implemented, so that the terminal head and the functional block are uniformly and stably connected by the four fixing feet.

[0013] As a preferred scheme of the present application, the terminal head is provided with a placing groove at one end of the slot, and a spring is arranged in the placing groove.

[0014] The above technical scheme is implemented, so that the spring at the bottom of the terminal head is contracted under pressure, and the terminal head is connected with the functional block to realize connection and conduction when the terminal head reaches the limit point and stops, and the external pressure is removed, and the spring rebounds.

[0015] As a preferred scheme of the present application, the top of the terminal head is provided with an arc-shaped guide part, and a through groove is arranged on the top of the terminal head in an axial direction.

[0016] The above technical scheme is implemented, the functional block is shrunk inwardly under the extrusion force around the through hole during the process of passing through the through hole, the extrusion force disappears when the tip of the functional block passes through the aluminum bar, and the tip of the functional block expands to both sides, thereby realizing fixation of the functional block.

[0017] In summary, the present application has at least one of the following beneficial technical effects:

[0018] 1. The functional block is first inserted into the aluminum bar, and then the terminal head is inserted into the functional block, thereby completing installation of the sampling wire harness. At this moment, the functional block and the sampling wire harness are detachably connected through the terminal head, so as to complete output of the electrical signal collected by the functional block through the sampling wire harness. The process of reducing the complex process of traditional bolt crimping of the collection point, the process of fastening and torque calibration can be met. On the other hand, the damaged collection point can be quickly replaced. If the CCS form collection point is abnormal, the replacement will be relatively troublesome and laborious. This scheme can effectively avoid such inconvenience, greatly improving the operability and maintenance of personnel.

[0019] 2. The spring at the bottom of the connector is compressed by the pressure, and the connector stops at the limit point. When the external pressure is removed, the spring rebounds, the connector and the functional block are connected and conductive, and the stability of the connection is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0021] Figure 1 is a schematic diagram of the overall structure of the embodiment of the present application.

[0022] Figure 2 is a schematic diagram of the structure of the aluminum bar in the embodiment of the present application.

[0023] Figure 3 is a schematic diagram of the functional block connection in the embodiment of the present application.

[0024] Figure 4 is a related sectional view of the functional block in the embodiment of the present application.

[0025] Reference signs: 1, insulating sheet; 2, aluminum bar; 3, sampling wire harness; 4, functional block; 41, clamping groove; 42, positioning groove; 5, connector; 51, fixing foot; 6, spring. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings Figures 1-4 The present application will be further described in detail.

[0027] The embodiment of the present application discloses a quick connection device of a sampling wire harness. Referring to Figure 1The quick connecting device of the sampling wire harness 3 comprises an insulating sheet 1 fixed to the battery core group, and a plurality of aluminum bars 2 and sampling wire harnesses 3 are arranged on the insulating sheet 1, each sampling wire harness 3 is correspondingly provided with a functional block 4, the functional block 4 is detachably arranged on the aluminum bar 2, and a wire connector 5 for connecting with the sampling wire harness is clamped at the tail of the functional block 4. That is, the functional block 4 is first inserted into the aluminum bar 2, and then the wire connector 5 is inserted into the functional block 4, so that the installation of the sampling wire harness 3 is completed, at this time, the functional block 4 and the sampling wire harness 3 are detachably connected through the wire connector 5, so as to complete the output of the electric signal collected by the functional block 4 through the sampling wire harness 3. The complex process of traditional bolt crimping of the collection point, fastening and torque calibration process can be reduced, on the other hand, the damaged collection point can be quickly replaced, the CCS type collection point is relatively troublesome and difficult to disassemble if the collection point is abnormal, this scheme can effectively avoid the inconvenience of this form, and greatly improve the operability and maintenance of personnel.

[0028] The bottom of the functional block 4 is provided with a slot for inserting the wire connector 5, the side wall of the wire connector 5 is provided with a fixing foot 51, the side wall of the slot is provided with a clamping groove 41 for inserting the fixing foot 51, and the clamping groove 41 is communicated with a circumferential positioning groove 42 at one end in the slot, so that the wire connector 5 is aligned in the slot, the fixing foot 51 is inserted into the clamping groove 41 after being aligned, the wire connector 5 is pushed down along the slot of the functional block 4, and stops downward when reaching the bottom of the functional block 4, at this moment, the wire connector 5 is rotated clockwise by 45 degrees, so that the fixing foot 51 is clamped in the positioning groove 42, preventing falling while connecting the functional block 4 and the sampling wire harness 3. In order to prevent the wire connector 5 from shaking in the functional block 4 and causing poor contact, a placing groove is arranged at one end of the slot into which the wire connector 5 is inserted, and a spring 6 is arranged in the placing groove, so that the spring 6 at the bottom of the wire connector 5 is contracted under pressure, and when the wire connector 5 stops at the limiting point, the spring 6 rebounds after the external pressure is removed, the wire connector 5 and the functional block 4 are connected and conductive, and the sampling wire harness is quickly installed.

[0029] In order to ensure the stability of the connection, the fixing foot 51 is provided with four fixing feet 51 which are evenly distributed along the circumference of the wire connector 5, so that the wire connector 5 and the functional block 4 are evenly contacted and stressed through the four fixing feet 51, thereby ensuring the stability.

[0030] An arc-shaped guide portion is arranged at the top of the wire connector, and a through groove is arranged axially at the top of the wire connector. Since the head of the functional block 4 is provided with a through hole, the functional block 4 is contracted inwardly under the extrusion force around the through hole during the process of passing through the through hole, and when the tip of the functional block 4 passes through the aluminum bar 2, the extrusion force around disappears, the top end of the functional block 4 expands to both sides, and the fixation of the functional block 4 is realized.

[0031] The implementation principle of the quick connecting device of the sampling wire harness is that the functional block 4 is aligned with the through hole which is processed on the surface of the aluminum bar 2 in advance. Since the head of the functional block 4 is provided with a through slot, the functional block 4 is shrunk inwardly by the extrusion force around the through hole during the process of passing through the through hole. When the tip of the functional block 4 passes through the aluminum bar 2, the extrusion force around the through hole disappears, and the tip of the functional block 4 expands to both sides, thereby realizing the fixation of the functional block 4.

[0032] The four fixing feet 51 are extended and the bottom is provided with a circular hole, and the internal fixing spring 6 is installed. The terminal 5 is pushed downward along the slot of the functional block 4, and stops downward at the bottom of the functional block 4 after being limited. At this moment, the terminal 5 is rotated clockwise by 45 degrees. Since the bottom spring 6 of the terminal 5 is contracted under the pressure, the terminal 5 stops at the limiting point, and the spring 6 rebounds after the external pressure is removed. The terminal 5 and the functional block 4 are connected and conducted, and the quick installation of the sampling wire harness is realized. When the wire harness needs to be disassembled, the terminal 5 is pressed downward, the bottom spring 6 of the terminal 5 is contracted, and the terminal 5 is rotated counterclockwise by 45 degrees at this moment, thereby realizing the quick disassembly of the sampling wire harness.

[0033] The above are the preferred embodiments of the present application, and are not used to limit the protection scope of the present application. Therefore, any equivalent changes made on the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A quick connect device for a sampling harness, characterized by: The application relates to a battery core group fixing insulating sheet (1) comprising a plurality of aluminum bars (2) and sampling wire harnesses (3), each of the sampling wire harnesses (3) is provided with a functional block (4), the functional block (4) is detachably arranged on the aluminum bar (2), and a wiring head (5) for connecting with the sampling wire harness is clamped at the tail of the functional block (4).

2. A quick connect device for a sampling harness according to claim 1, wherein: The bottom of the functional block (4) is provided with a slot for inserting the wiring head (5), the side wall of the wiring head (5) is provided with a fixing foot (51), the side wall of the slot is provided with a clamping groove (41) for inserting the fixing foot (51), and the clamping groove (41) is communicated with a transverse positioning groove (42) at one end in the slot.

3. A quick connect device for a sampling harness according to claim 2, wherein: The fixing foot (51) is provided with four fixing feet (51) which are uniformly distributed along the circumference of the wiring head (5).

4. A quick connect device for a sampling harness according to claim 1, wherein: The end of the wiring head (5) inserted into the slot is provided with a placing groove, and a spring (6) is arranged in the placing groove.

5. A quick connect device for a sampling harness according to claim 1, wherein: The top of the wiring head is provided with an arc-shaped guide part, and a through groove is formed in the top of the wiring head in the axial direction.