Physical fixation glue-free mattress

Abstract

The utility model relates to the technical field of glue-free mattresses, and discloses a physically fixed glue-free mattress and a mattress cover. Comprising a supporting layer, a comfortable filling layer, an antibacterial layer and a transition layer which are arranged in an inner cavity of the mattress cover, zipper pieces which are annularly arranged at an opening in the surface of the mattress cover and are used for tightly wrapping the supporting layer, the comfortable filling layer, the antibacterial layer and the transition layer, and bandage assemblies which wrap the outer surfaces of the supporting layer, the comfortable filling layer, the antibacterial layer and the transition layer; the comfortable filling layer is arranged on the top of the supporting layer. According to the physical fixation glue-free mattress, through the physical fixation structure and the layered design, the completely glue-free environment-friendly mattress is achieved, the health hidden danger of harmful substances such as formaldehyde in a traditional mattress is effectively eliminated, and meanwhile through the synergistic effect of the antibacterial layer, the transition layer and the bandage assembly, the structural stability and the use comfort of the mattress are ensured; the requirements of modern healthy sleep and sustainable development are met.

Description

Technical Field

[0001] This utility model relates to the field of glue-free mattress technology, specifically a physically fixed glue-free mattress. Background Technology

[0002] Glue-free mattresses are environmentally friendly mattress products that use physical bonding processes instead of chemical adhesives to achieve a stable bond between the various layers of materials, and that do not contain harmful chemical adhesives throughout the entire process of production, use, and disposal.

[0003] However, traditional mattress production uses glue to bond the various layers of materials. The volatile organic compounds such as formaldehyde contained in the glue will be released over a long period of time, which will harm human health. Moreover, the chemical glue bonding makes it difficult to separate and recycle the mattress after it is scrapped, and the materials cannot be degraded, causing environmental pollution. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A physically fixed, glue-free mattress, comprising:

[0007] A mattress cover, comprising a support layer, a comfort filling layer, an antibacterial layer, and a transition layer disposed within the inner cavity of the mattress cover, a zipper disposed around an opening on the surface of the mattress cover for tightly wrapping the support layer, the comfort filling layer, the antibacterial layer, and the transition layer, and;

[0008] A strap assembly covering the outer surfaces of the support layer, comfort filling layer, antibacterial layer, and transition layer;

[0009] The comfort filling layer is disposed on top of the support layer, the antibacterial layer is disposed on top of the comfort filling layer, and the transition layer is attached between the antibacterial layer and the comfort filling layer;

[0010] The antibacterial layer consists of an antibacterial knitted waffle fabric and a quilted cotton filling layer, which is used to provide surface antibacterial function.

[0011] As a further improvement of this utility model: the support layer is a jute support layer made of imported Bangladeshi jute using an S-shaped process, and has thermal and moisture conductivity, used to support the user's spine and body weight.

[0012] As a further embodiment of this utility model: the strap assembly consists of a horizontal strap and a vertical strap, the horizontal strap and the vertical strap are made of environmentally friendly fiber material and are fixed by ultrasonic sewing process, the horizontal strap is set at every 180cm position in the width direction of the mattress, and the vertical strap is set at every 200cm position in the length direction of the mattress.

[0013] As a further improvement of this utility model: the contact surfaces of the strap assembly with the support layer, comfort filling layer, antibacterial layer and transition layer of the mattress cover cavity are further provided with cushioning pads, which are made of pearl cotton.

[0014] As a further embodiment of this utility model: the comfort filling layer is composed of at least one of the following materials: an individually pocketed mini spring layer, a latex layer, a D material layer, and a cashmere blend layer.

[0015] As a further improvement of this invention: the transition layer is composed of an anti-slip mesh structure, which is used to enhance the fit between the antibacterial layer and the comfort filling layer.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention achieves a completely glue-free, environmentally friendly mattress through a physical fixing structure and layered design, effectively eliminating the health hazards of harmful substances such as formaldehyde in traditional mattresses. At the same time, through the synergistic effect of the antibacterial layer, transition layer, and binding components, the structural stability and comfort of the mattress are ensured, meeting the needs of modern healthy sleep and sustainable development. Attached Figure Description

[0018] Figure 1 A schematic diagram of a physically fixed, glue-free mattress.

[0019] Figure 2 A cross-sectional view of a mattress cover structure in a physically fixed, glue-free mattress.

[0020] Figure 3 This is a schematic diagram of the middle layer structure of a physically fixed, glue-free mattress.

[0021] In the diagram: 101, mattress cover; 102, support layer; 103, comfort filling layer; 104, antibacterial layer; 105, transition layer; 106, zipper; 107, binding strap assembly. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Please see Figure 1-3 This is an embodiment of the present invention, which provides a physically fixed glue-free mattress, comprising:

[0027] The mattress cover 101 includes a support layer 102, a comfort filling layer 103, an antibacterial layer 104, and a transition layer 105 disposed in the inner cavity of the mattress cover 101; a zipper 106 disposed around the opening on the surface of the mattress cover 101 for tightly wrapping the support layer 102, the comfort filling layer 103, the antibacterial layer 104, and the transition layer 105;

[0028] A strap assembly 107 covering the outer surfaces of the support layer 102, the comfort filling layer 103, the antibacterial layer 104, and the transition layer 105;

[0029] A comfort filling layer 103 is disposed on top of a support layer 102, an antibacterial layer 104 is disposed on top of a comfort filling layer 103, and a transition layer 105 is attached between an antibacterial layer 104 and a comfort filling layer 103.

[0030] The antibacterial layer 104 consists of an antibacterial knitted waffle fabric and a quilted cotton filling layer, which is used to provide surface antibacterial function.

[0031] Specifically, the support layer 102 is a jute support layer made of imported Bangladeshi jute using an S-shaped process, and it has thermal and moisture conductivity to support the user's spine and body weight.

[0032] Furthermore, the S-shaped weaving process creates a three-dimensional support network from jute fibers, which not only provides excellent support but also effectively regulates the sleep microenvironment with its unique thermal and moisture-wicking properties, keeping the mattress dry and comfortable while avoiding the noise problem that traditional spring support layers tend to generate.

[0033] Specifically, the strap assembly 107 consists of horizontal straps and vertical straps. The horizontal and vertical straps are made of environmentally friendly fiber materials and are fixed by ultrasonic sewing. The horizontal straps are set at every 180cm position in the width direction of the mattress, and the vertical straps are set at every 200cm position in the length direction of the mattress.

[0034] Furthermore, the specific spacing of the straps, combined with ultrasonic stitching technology, achieves precise positioning and firm fixation of each layer of the structure without the use of glue. This ensures the overall stability of the mattress structure and avoids the use of chemical adhesives. The arrangement of three straps with a width of 180cm and four straps with a length of 200cm has been optimized and tested to achieve the best balance between fixation effect and material usage.

[0035] Specifically, the contact surfaces of the strap assembly 107 with the support layer 102, comfort filling layer 103, antibacterial layer 104 and transition layer 105 of the inner cavity of the mattress cover 101 are also provided with cushioning pads, which are made of pearl cotton.

[0036] Furthermore, the pearl cotton cushioning pad effectively relieves the pressure of the straps on each layer of material, preventing material deformation caused by long-term use. At the same time, its lightweight and porous characteristics do not affect the breathability of the mattress, and can absorb some vibrations, improving sleep comfort.

[0037] Specifically, the comfort filling layer 103 is composed of at least one of the following materials: an individually pocketed mini-spring layer, a latex layer, a 3D material layer, and a cashmere blend layer.

[0038] Furthermore, the modular design allows for flexible configuration of filling material combinations according to different user needs. Individually pocketed mini springs provide precise support, a latex layer brings a bouncy feel, 3D materials ensure breathability, and cashmere blends enhance softness. Multiple options meet the personalized sleep needs of different users.

[0039] Specifically, the transition layer 105 is composed of an anti-slip mesh structure, which is used to enhance the fit between the antibacterial layer 104 and the comfort filling layer 103.

[0040] Furthermore, the anti-slip mesh effectively prevents interlayer displacement through physical friction, solving the common delamination problem in glue-free mattresses. Its mesh structure ensures a secure fit without affecting the overall breathability and elasticity of the mattress, thus extending its lifespan.

[0041] In use, users can easily open the mattress cover 101 via the 360-degree circular zipper 106, and adjust or replace the individual pocketed mini spring layer, latex layer, 3D material layer, or cashmere blend layer combination in the comfort filling layer 103 according to their personal needs. The binding assembly 107 uses three horizontal binding straps with a width of 180cm and four vertical binding straps with a length of 200cm to achieve glue-free physical fixation with pearl cotton cushioning pads, ensuring the stability of each layer structure. The waffle fabric and quilted cotton of the antibacterial layer 104 provide a skin-friendly antibacterial surface. The antislip mesh of the transition layer 105 prevents slippage between layers. The S-shaped jute structure of the support layer 102 supports the body while maintaining breathability and dryness. The whole system forms a customizable, detachable, environmentally friendly and healthy sleep system.

[0042] In summary, through physical fixation structure and layered design, a completely glue-free environmentally friendly mattress is achieved, effectively eliminating the health hazards of formaldehyde and other harmful substances in traditional mattresses. At the same time, through the synergistic effect of antibacterial layer 104, transition layer 105 and binding component 107, the structural stability and comfort of the mattress are ensured, meeting the needs of modern healthy sleep and sustainable development.

[0043] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0044] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0045] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A physically secure, glueless mattress characterized by: The mattress cover (101) comprises a support layer (102), a comfort filling layer (103), a bacteriostatic layer (104), and a transition layer (105) arranged in the inner cavity of the mattress cover (101), a zipper member (106) arranged around the surface opening of the mattress cover (101) for tightly wrapping the support layer (102), the comfort filling layer (103), the bacteriostatic layer (104), and the transition layer (105), and a binding assembly (107) wrapped on the outer surface of the support layer (102), the comfort filling layer (103), the bacteriostatic layer (104), and the transition layer (105). The comfort filling layer (103) is arranged on the top of the support layer (102), the bacteriostatic layer (104) is arranged on the top of the comfort filling layer (103), and the transition layer (105) is attached between the bacteriostatic layer (104) and the comfort filling layer (103). The bacteriostatic layer (104) is composed of a bacteriostatic knitted waffle fabric and a quilted cotton filling layer, which provides surface bacteriostatic function. The support layer (102) is a S-shaped process of imported jute from Bangladesh, which has heat and moisture conduction properties and is used to support the user's spine and body weight. The binding assembly (107) is composed of a transverse binding and a longitudinal binding, which are made of environmentally friendly fiber materials and are fixed by ultrasonic stitching process. The transverse binding is arranged at every 180 cm position in the width direction of the mattress, and the longitudinal binding is arranged at every 200 cm position in the length direction of the mattress.

2. The physical securement glueless mattress of claim 1, wherein: The contact surface of the binding assembly (107) and the support layer (102), the comfort filling layer (103), the bacteriostatic layer (104), and the transition layer (105) in the inner cavity of the mattress cover (101) is also provided with a buffer pad made of pearl wool material.

3. The physical securement, no-glue mattress of claim 1, wherein: The comfort filling layer (103) is composed of at least one material selected from the group consisting of an independent bagged mini spring layer, a latex layer, a 3D material layer, and a cashmere blended layer.

4. The physically secure, no-glue mattress of claim 1, wherein: The transition layer (105) is composed of an anti-slip mesh structure, which enhances the adhesion between the bacteriostatic layer (104) and the comfort filling layer (103).

5. The physical secure, no-glue mattress of claim 1, wherein: ​ 6. The physical secure, no-glue mattress of claim 1, wherein: ​

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