Automatic deslagging device of oil separator

Abstract

The utility model discloses an automatic deslagging device of an oil separator, which belongs to the field of deslagging of oil separators and comprises an oil separator body, a collecting component is arranged on the outer wall of the oil separator body, a driving component is arranged at the left end of the collecting component, and a lifting component is arranged at the left end of the driving component. According to the technical scheme, the oil separator is characterized in that through cooperative operation of a lifting assembly, a driving assembly and a collecting assembly, automation of the whole process from dreg collection to cleaning is achieved, frequent manual operation is not needed, the dreg discharging efficiency is greatly improved, the labor cost is reduced, meanwhile, the risk that the performance of the oil separator is reduced due to untimely manual operation is reduced, and the oil separator is suitable for popularization and application. The annular collecting groove formed in the top end of the collecting ring corresponds to the oil separator main body and can accurately receive dregs generated in the oil separation process, and by means of the linkage design of the scraping plate and the gear ring, it is ensured that the dregs in the annular collecting groove are thoroughly scraped to the dreg discharging pipe, and dreg residues are effectively avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of oil separator residue discharge, particularly relates to an automatic residue discharge device of oil separator. BACKGROUND

[0002] The oil separator is a kind of equipment for separating different components in oil, mainly used to separate water, impurities and different density oils in oil to improve the purity and quality of oil, in the working process of oil separator, various dregs are inevitably produced, if these dregs cannot be discharged in time and effectively, will affect the normal operation and separation effect of oil separator, even possibly lead to the damage of oil separator, at present, some oil separator residue discharge devices mainly rely on manual operation to complete residue discharge work, and operating personnel need to manually open residue discharge port frequently, and clean dregs, manual residue discharge mode not only consumes a lot of manpower and time, and residue discharge efficiency is low, and due to the untimeliness and inaccuracy of manual operation, it is easy to cause too much dregs to accumulate in oil separator, thereby affecting the performance of oil separator.

[0003] Chinese open patent application No. CN202322876639.3 provides an automatic residue discharge device of oil separator, the scheme is provided with residue discharge port on one side of machine body, used to discharge impurities, residue discharge port side is provided with leakage-proof plate, used to prevent impurities from falling into bottom due to insufficient power, and residue discharge port inner surface is provided with screw thread, used to connect screw cover, residue discharge port outlet is provided with screw cover, used to make liquid splash when separation barrel rotates, but the residue discharge device mentioned in the above patent needs to manually remove screw cover during residue discharge, and then the dregs in residue discharge port are cleaned, and the equipment may need to be stopped during cleaning process, affecting the work of oil separator, therefore, we propose an automatic residue discharge device of oil separator. UTILITY MODEL CONTENTS

[0004] In order to overcome the shortcomings of prior art, the purpose of the utility model is to provide an automatic residue discharge device of oil separator, through the cooperation of lifting assembly, driving assembly and collecting assembly, the whole process automation from dregs collection to cleaning is realized, without frequent manual operation, greatly improving residue discharge efficiency, reducing labor cost, reducing the risk of performance decline of oil separator due to untimely manual operation, ensuring the continuous and efficient oil separation, wherein the annular collecting groove opened at the top of collecting ring corresponds to oil separator main body, can accurately receive dregs generated in oil separation process, and the linkage design of scraper and gear ring ensures that the dregs in annular collecting groove are completely scraped to residue discharge pipe, effectively avoiding dregs residue.

[0005] The above technical purpose of the utility model is realized by the following technical scheme:

[0006] The utility model provides an automatic slag discharging device of oil separator, including the main body of oil separator, the outer wall of main body of oil separator is provided with collection subassembly, the left end of collection subassembly is provided with drive assembly, the left end of drive assembly is provided with lifting set, lifting set includes equipment box, the inside slide of equipment box is connected with rack, the top of rack penetrates equipment box's top and is fixedly connected with connecting support, drive assembly includes the protection box of fixed mounting in connecting support right end, the inside fixedly connected with motor of protection box, the drive end fixedly connected with transmission gear of motor, collection subassembly includes the bottom ring of fixed mounting in protection box right end, the bottom ring, the inside fixedly connected with collection ring of bottom ring, the outer ring of collection ring is provided with gear ring, the bottom fixedly connected with rotating ring of gear ring, rotating ring is located above bottom ring, rotating ring is rotatably connected with bottom ring, the inner ring fixedly connected with a plurality of equidistance connecting arms of gear ring, the one end fixedly connected with scraper of connecting arm away from gear ring, the scraper is adapted with collection ring, the bottom fixedly connected with slag discharge pipe of collection ring, the bottom of slag discharge pipe is screwed together with collection jar,

[0007] Through the combination of oil separator main body, collection subassembly, drive assembly, lifting set, the automatic slag discharging device of oil separator is formed, the rack in the equipment box of lifting set can slide in the box and is connected with drive assembly through connecting support, realizes the lifting function, the motor in the protection box of drive assembly drives transmission gear to rotate, the bottom ring of collection subassembly fixes collection ring, gear ring is connected with rotating ring and can rotate, connecting arm connects gear ring and scraper, the scraper is adapted with collection ring, can clean the dregs in collection ring, the slag discharge pipe discharges the dregs to the collection jar and collects, realizes the function of automatic slag discharging.

[0008] Further, the inside of the equipment box is fixedly connected with a partition, the left end of the partition is fixedly connected with a motor, the transmission end of the motor is fixedly connected with a worm, and the end away from the motor of the worm is rotatably connected with the inner wall of the equipment box.

[0009] Further, a rotating shaft is arranged below the worm, the rotating shaft is rotatably connected with the equipment box, a driven gear is fixedly connected to the middle part of the rotating shaft, and the driven gear is engaged with the rack.

[0010] Further, a worm wheel is arranged on the middle part of the rotating shaft and in front of the driven gear, and the worm wheel is engaged with the worm.

[0011] Further, a sliding groove adapted to the rack is formed in the inside of the equipment box, and the sliding groove is slidably connected with the rack.

[0012] Further, a groove adapted to the bottom ring and the gear ring is formed in the front end of the protection box, and a slot adapted to the gear ring and the transmission gear is formed in the left end of the groove.

[0013] Further, the connecting arm, the bottom ring, the tooth ring and the collection ring correspond to the oil separator body.

[0014] Further, a top end of the collection ring is provided with an annular collection groove, the annular collection groove is communicated with the slag discharge pipe, and the annular collection groove corresponds to the scraper and the oil separator body.

[0015] To sum up, the utility model has the following beneficial effects:

[0016] 1. High-efficiency automatic slag discharge: through the cooperative operation of the lifting assembly, the driving assembly and the collection assembly, the whole-process automation from slag collection to cleaning is realized, manual frequent manual operation is not needed, the slag discharge efficiency is greatly improved, the labor cost is reduced, the performance decline risk of the oil separator caused by untimely manual operation is reduced, the continuous and efficient oil separation work is ensured, meanwhile, the lifting assembly can control the collection assembly to ascend relative to the slag discharge port of the oil separator, the collection assembly can scrape the slag discharge port of the oil separator, the automatic slag scraping effect is realized, the oil separator does not need to be stopped, and the efficient operation of the oil separator is beneficial.

[0017] 2. Precise slag collection: the annular collection groove provided at the top end of the collection ring corresponds to the oil separator body, can accurately receive the slag generated in the oil separation process, and cooperates with the linkage design of the scraper and the tooth ring, so that the slag in the annular collection groove is scraped to the slag discharge pipe, slag residue is effectively avoided, the completeness of slag collection is improved, the cleanliness of the oil separator is ensured, and the service life is prolonged.

[0018] 3. Flexible and convenient adjustment: the lifting assembly can flexibly adjust the height of the collection assembly according to the actual working condition of the oil separator body, so as to adapt to the needs of different types of oil separators or the same oil separator in different operation stages. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a schematic view of the overall structure in the embodiment;

[0020] Figure 2 is a schematic view of the overall structure in the embodiment;

[0021] Figure 3 is a schematic view of the overall structure in the embodiment;

[0022] Figure 4 is a schematic view of the overall structure in the embodiment;

[0023] Figure 5 is a schematic view of the overall structure in the embodiment;

[0024] Figure 6 is a schematic view of the overall structure in the embodiment;

[0025] Figure 7 is a structural schematic diagram of the collecting ring in the embodiment;

[0026] In the figure: 1, lifting assembly; 2, driving assembly; 3, collecting assembly; 4, oil separator main body; 101, equipment box; 102, partition; 103, motor; 104, worm; 105, rotating shaft; 106, driven gear; 107, worm gear; 108, rack; 109, connecting support; 201, protection box; 202, motor; 203, transmission gear; 301, bottom ring; 302, collecting ring; 303, slag discharge pipe; 304, collecting tank; 305, tooth ring; 306, rotating ring; 307, connecting arm; 308, scraper. DETAILED DESCRIPTION

[0027] The utility model will be made further detailed description in combination with the drawings.

[0028] Wherein same part is indicated with same reference numerals. It is to be explained that, the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom surface" and "top surface", "inner" and "outer" refer to the directions towards or away from the geometric center of a particular component.

[0029] Referring to Figures 1-7 As shown in the figure, the utility model is an automatic slag discharging device of an oil separator, which comprises an oil separator main body 4, an outer wall of the oil separator main body 4 is provided with a collecting assembly 3, a left end of the collecting assembly 3 is provided with a driving assembly 2, and a left end of the driving assembly 2 is provided with a lifting assembly 1; the lifting assembly 1 comprises an equipment box 101, a rack 108 is slidably connected inside the equipment box 101, and a top end of the rack 108 penetrates through a top end of the equipment box 101 and is fixedly connected with a connecting support 109; the driving assembly 2 comprises a protection box 201 fixedly installed at a right end of the connecting support 109, a motor 202 is fixedly connected inside the protection box 201, and a transmission gear 203 is fixedly connected to a transmission end of the motor 202; the collecting assembly 3 comprises a bottom ring 301 fixedly installed at a right end of the protection box 201, the bottom ring 301 is fixedly connected with a collecting ring 302 inside, an outer ring of the collecting ring 302 is provided with a tooth ring 305, a bottom end of the tooth ring 305 is fixedly connected with a rotating ring 306, the rotating ring 306 is located above the bottom ring 301, the rotating ring 306 is rotationally connected with the bottom ring 301, an inner ring of the tooth ring 305 is fixedly connected with a plurality of equidistant connecting arms 307, one end of the connecting arm 307 away from the tooth ring 305 is fixedly connected with a scraper 308, the scraper 308 is matched with the collecting ring 302, a bottom end of the collecting ring 302 is fixedly connected with a slag discharge pipe 303, and a bottom end of the slag discharge pipe 303 is threadedly connected with a collecting tank 304.

[0030] The automatic slag discharging device of the oil separator is formed by the combination of the oil separator body 4, the collecting assembly 3, the driving assembly 2 and the lifting assembly 1; the rack 108 in the equipment box 101 of the lifting assembly 1 is slidable in the box and is connected to the driving assembly 2 through the connecting bracket 109 to realize the lifting function; the motor 202 in the protection box 201 of the driving assembly 2 drives the transmission gear 203 to rotate; the bottom ring 301 of the collecting assembly 3 fixes the collecting ring 302, the tooth ring 305 is connected with the rotating ring 306 and is rotatable, the connecting arm 307 connects the tooth ring 305 and the scraper 308, the scraper 308 is matched with the collecting ring 302 and can clean the slag in the collecting ring 302, the slag discharging pipe 303 discharges the slag to the collecting tank 304 for collection, and the automatic slag discharging function is realized.

[0031] The inner wall of the equipment box 101 is rotatably connected with the worm 104 penetrating through the partition plate 102 away from the motor 103;

[0032] The motor 103 and the worm 104 provide a power source for subsequent transmission and can realize power transmission and conversion.

[0033] The lower part of the worm 104 is provided with the rotating shaft 105 which is rotatably connected with the equipment box 101, and the middle part of the rotating shaft 105 is fixedly connected with the driven gear 106 which is engaged with the rack 108.

[0034] The rotation of the worm 104 drives the rotating shaft 105 to rotate, and then the driven gear 106 rotates to drive the rack 108, so that the rack 108 can be lifted in the equipment box 101.

[0035] The middle part of the rotating shaft 105 and the front side of the driven gear 106 are provided with the worm gear 107 which is engaged with the worm 104.

[0036] When the worm 104 rotates, the worm gear 107 rotates, and then the rotating shaft 105 rotates, so that the power is transmitted from the worm 104 to the rotating shaft 105, and the normal operation of the entire lifting transmission system is ensured.

[0037] The inner wall of the equipment box 101 is rotatably connected with the worm 104 penetrating through the partition plate 102 away from the motor 103;

[0038] The sliding groove facilitates the sliding of the rack 108 and plays a guiding and limiting role in the movement of the rack 108, so that the rack 108 moves along the predetermined direction during lifting.

[0039] The front end of the protection box 201 is provided with a groove matched with the bottom ring 301 and the tooth ring 305, and the left end of the groove is provided with a slot matched with the tooth ring 305 and the transmission gear 203;

[0040] The groove matched with the bottom ring 301 and the tooth ring 305 at the front end of the protection box 201 and the slot matched with the tooth ring 305 and the transmission gear 203 at the left end of the groove enable the protection box 201 to be reasonably assembled with the bottom ring 301 and the tooth ring 305, and ensure that the transmission gear 203 and the tooth ring 305 can be correctly meshed and transmitted, so as to realize the transmission of power from the driving assembly 2 to the collecting assembly 3.

[0041] The connecting arm 307, the bottom ring 301, the tooth ring 305 and the collecting ring 302 correspond to the oil separator body 4;

[0042] The correspondence between the bottom ring 301, the tooth ring 305 and the collecting ring 302 and the oil separator body 4 ensures that the collecting assembly 3 can accurately collect the dregs generated by the oil separator body 4, so that the whole dreg discharging device can work effectively.

[0043] The top end of the collecting ring 302 is provided with an annular collecting groove, and the annular collecting groove is in communication with the dreg discharging pipe 303, and the annular collecting groove corresponds to the scraper 308 and the oil separator body 4;

[0044] The annular collecting groove at the top end of the collecting ring 302 is in communication with the dreg discharging pipe 303, so that the dregs collected in the collecting ring 302 can flow into the dreg discharging pipe 303 through the annular collecting groove, and then be discharged to the collecting tank 304, thereby realizing effective collection and discharge of the dregs, and the dregs on the oil separator body 4 fall into the annular collecting groove, and the scraper 308 moves in the annular collecting groove to scrape the dregs in the annular collecting groove to the dreg discharging pipe 303.

[0045] Specific implementation process: first, start the motor 103 in the lifting assembly 1, the motor 103 runs and drives the worm 104 to rotate, because the worm gear 107 is engaged with the worm 104, the worm 104 rotates and drives the worm gear 107 to rotate, and then makes the driven gear 106 fixed on the same rotating shaft 105 with the worm gear 107 rotate, because the driven gear 106 is engaged with the rack 108, so the driven gear 106 rotates to drive the rack 108 to make lifting movement in the chute in the equipment box 101, by adjusting the forward and reverse rotation of the motor 103, the rack 108 can be raised or lowered, thereby driving the connecting bracket 109, the driving assembly 2 and the collection assembly 3 connected to the connecting bracket 109 to rise or fall, so that the collection assembly 3 is adjusted to the appropriate height corresponding to the oil separator main body 4; in the middle, the lifting assembly can control the collection assembly to rise relative to the slag outlet of the oil separator, the collection assembly can scrape the slag outlet of the oil separator, realize the automatic scraping function, and the oil separator does not need to be stopped, which is beneficial to the efficient operation of the oil separator; when the collection assembly 3 is in the appropriate position, start the motor 202 in the driving assembly 2, the transmission end of the motor 202 drives the transmission gear 203 to rotate, because the front end of the protection box 201 is provided with an adaptive tooth ring 305, and the transmission gear 203 is provided with a slot, so that the transmission gear 203 and the tooth ring 305 can be correctly engaged, so that the transmission gear 203 rotates and drives the tooth ring 305 to rotate, when the tooth ring 305 rotates, the rotating ring 306 fixed at the bottom end of the tooth ring 305 rotates on the bottom ring 301, at the same time, the plurality of connecting arms 307 fixedly connected to the inner circle of the tooth ring 305 rotate with the tooth ring 305, the connecting arms 307 drive the scraper 308 to move in the annular collection groove at the top end of the collection ring 302; the slag generated during the operation of the oil separator main body 4 falls into the annular collection groove, when the scraper 308 rotates in the annular collection groove, the slag in the annular collection groove is scraped to the slag discharge pipe 303, because the annular collection groove is communicated with the slag discharge pipe 303, the slag falls into the collection tank 304 along the slag discharge pipe 303, thereby realizing the automatic slag discharge function of the oil separator main body 4; when the slag discharge work is completed, the motor 103 can be started again, the rack 108 is lowered by adjusting the rotation direction of the motor 103, thereby driving the driving assembly 2 and the collection assembly 3 to descend, which is convenient for cleaning or replacing the collection tank 304 and the like.

[0046] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A desludging device for an oil separator, characterized by: Including oil separator main body, the outer wall of the oil separator main body is provided with a collection assembly, the left end of the collection assembly is provided with a driving assembly, the left end of the driving assembly is provided with a lifting assembly; The lifting assembly includes a device box, a rack is slidably connected inside the device box, and the top end of the rack penetrates the top end of the device box and is fixedly connected with a connecting bracket; The driving assembly includes a protective box fixedly installed at the right end of the connecting bracket, a motor is fixedly connected inside the protective box, and a transmission gear is fixedly connected to the transmission end of the motor; The collection assembly includes a bottom ring fixedly installed at the right end of the protective box, the bottom ring, a collection ring is fixedly connected inside the bottom ring, a gear ring is arranged on the outer ring of the collection ring, a rotating ring is fixedly connected to the bottom end of the gear ring, the rotating ring is located above the bottom ring, the rotating ring is rotatably connected with the bottom ring, a plurality of equidistant connecting arms are fixedly connected to the inner ring of the gear ring, a scraper is fixedly connected to the end of the connecting arm away from the gear ring, the scraper is matched with the collection ring, a slag discharge pipe is fixedly connected to the bottom end of the collection ring, and the bottom end of the slag discharge pipe is threadedly connected with a collection tank.

2. The automatic deslagging device of a decanter according to claim 1, characterized in that: A partition plate is fixedly connected inside the device box, a motor is fixedly connected to the left end of the partition plate, a worm is fixedly connected to the transmission end of the motor, and the end of the worm away from the motor is rotatably connected with the inner wall of the device box.

3. The automatic deslagging device of a decanter according to claim 2, characterized in that: A rotating shaft is arranged below the worm, the rotating shaft is rotatably connected with the device box, a driven gear is fixedly connected to the middle part of the rotating shaft, and the driven gear is engaged with the rack.

4. The automatic desludging device of a decanter according to claim 3, characterized in that: A worm wheel is arranged on the middle part of the rotating shaft and in front of the driven gear, and the worm wheel is engaged with the worm.

5. The automatic desludging device of a decanter according to claim 1, characterized in that: A sliding groove matched with the rack is formed in the device box, and the sliding groove is slidably connected with the rack.

6. The automatic desludging device of a decanter according to claim 1, characterized in that: A groove matched with the bottom ring and the gear ring is formed in the front end of the protective box, and a slot matched with the gear ring and the transmission gear is formed in the left end of the groove.

7. The automatic deslagging device of a decanter according to claim 1, characterized in that: The connecting arm, the bottom ring, the gear ring and the collection ring correspond to the oil separator main body.

8. The automatic desludging device of a decanter according to claim 7, characterized in that: An annular collection groove is formed in the top end of the collection ring, the annular collection groove is communicated with the slag discharge pipe, and the annular collection groove corresponds to the scraper and the oil separator main body.

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