Upper hydraulic leveling mechanism for metal plate leveler

Abstract

The utility model provides an upper hydraulic leveling mechanism for a metal plate leveler, which belongs to the field of plate leveler equipment and comprises a frame, a leveling mechanism and a lifting mechanism, a protective shell is mounted outside the frame, and a control panel is mounted on the surface of the protective shell. Hydraulic cylinders are arranged on the periphery of the top of a rack, lifting rods are installed in pistons in the hydraulic cylinders, one ends of the lifting rods are fixedly installed at the four corners of the rack, the hydraulic cylinders are installed on the periphery of the top of a lifting frame, and the lifting rods are inserted into the lifting frame in a penetrating mode. After the hydraulic cylinder works, the lifting rod ascends and descends to push the hydraulic cylinder and the lifting frame to ascend and descend relative to the rack, the lifting frame ascends and descends to drive the movable frame to ascend and descend together, the distance between the upper rolling shaft and the lower rolling shaft at the bottom of the upper mounting plate is adjusted, a motor belt ascending and descending adjusting mode is replaced, the adjusting precision is improved, and the machining requirement is met.

Description

TECHNICAL FIELD

[0001] The utility model relates to plate straightening machine equipment field, concretely to a kind of upper hydraulic leveling mechanism for metal plate straightening machine. BACKGROUND

[0002] The leveling machine is also called open leveling machine, plate machine, leveling machine, correction machine or straightening machine. The leveling machine is mainly applied to correct various specifications of plate and sheared plate. It can be applied to leveling of various cold and hot rolled plates. The certain thickness of strip or plate is extruded by upper and lower rollers, so as to achieve the effect of leveling. Generally, the leveling machine is arranged mainly as four upper and five lower or three upper and four lower. The front and rear are equipped with transfer rollers. Since the leveling machine has the characteristics of advanced technology, high leveling accuracy, wide process range, high automation degree and high reliability under high strength, it has been widely applied in industry. The existing leveling machine is driven by motor and belt to adjust the distance between rollers by lifting sleeve lifting mode. Since the belt is worn during use, the adjustment accuracy between rollers is affected, and the leveling process is affected. SUMMARY

[0003] The utility model aims at providing an upper hydraulic leveling mechanism for metal plate straightening machine to solve the problem that the existing leveling machine is driven by motor and belt to adjust the distance between rollers by lifting sleeve lifting mode. Since the belt is worn during use, the adjustment accuracy between rollers is affected, and the leveling process is affected.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an upper hydraulic leveling mechanism for metal plate straightening machine, comprising a rack, a leveling mechanism and a lifting mechanism.

[0005] The outer part of the rack is provided with a protective shell, and the surface of the protective shell is provided with a control panel.

[0006] The leveling mechanism comprises a lower mounting plate mounted on the surface of the rack. The lower mounting plate is rotatably mounted with a lower roller inside. The inner part of the rack is provided with a movable frame. The bottom of the movable frame is fixedly provided with an upper mounting plate. The upper mounting plate is rotatably mounted with an upper roller inside. The inner part of the lower mounting plate and the upper mounting plate is provided with a supporting wheel. The supporting wheel inside the upper mounting plate is located at the top of the upper roller. The supporting wheel inside the lower mounting plate is located at the bottom of the lower roller.

[0007] The lifting mechanism comprises hydraulic cylinders arranged around the top of the rack. The inner piston of the hydraulic cylinder is provided with a lifting rod. One end of the lifting rod is fixedly provided at the four corners of the rack. The top of the rack is provided with a lifting frame. The hydraulic cylinders are fixedly provided around the lifting frame. The lifting rod is slidingly inserted into the inner part of the lifting frame. The movable frame is fixedly provided at the bottom of the lifting frame.

[0008] As a preferred embodiment of this utility model: a gearbox is fixedly installed on one side of both the frame and the lifting frame, a drive motor is fixedly installed on the outside of the gearbox, and several mutually meshing transmission gears are rotatably installed inside the gearbox. The output end of the drive motor is meshed with one of the transmission gears, and a coupling is fixedly installed on one end of the transmission gear. One end of the coupling is connected to the lower roller and the upper roller.

[0009] As a preferred embodiment of this utility model: the two ends of the lower mounting plate are fixedly mounted with limiting angle brackets, and the side of the upper mounting plate slides inside the limiting angle brackets.

[0010] As a preferred embodiment of this utility model: maintenance doors are installed on both sides of the frame, and the maintenance doors correspond to the hydraulic cylinders.

[0011] As a preferred embodiment of this utility model, the top of the lifting frame is equipped with reinforcing ribs.

[0012] As a preferred embodiment of this utility model: both the hydraulic cylinder and the drive motor are electrically connected to the control panel, and the control panel is electrically connected to an external power supply.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) Hydraulic cylinders are installed around the top of the machine frame. The piston inside the hydraulic cylinder is equipped with a lifting rod. One end of the lifting rod is fixedly installed at the four corners of the machine frame. The hydraulic cylinders are installed around the top of the lifting frame and the lifting rod is inserted inside the lifting frame. When the hydraulic cylinders work, the lifting rod rises and falls, thereby pushing the hydraulic cylinders and the lifting frame to rise and fall relative to the machine frame. The rise and fall of the lifting frame drives the movable frame to rise and fall together, thereby adjusting the distance between the upper roller and the lower roller at the bottom of the upper mounting plate, replacing the motor belt lifting adjustment method, improving the adjustment accuracy and ensuring processing requirements.

[0015] (2) A lower mounting plate is installed on the surface of the frame. A lower roller is rotatably installed inside the lower mounting plate. A movable frame is provided inside the frame. An upper mounting plate is installed at the bottom of the movable frame. The upper roller is installed inside the upper mounting plate. Support wheels are installed inside both the lower and upper mounting plates. The support wheels inside the upper mounting plate are installed at the top of the upper roller. The support wheels inside the lower mounting plate are installed at the bottom of the lower roller. This allows the support wheels to stabilize the roller when the upper and lower rollers are leveling the sheet metal. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0018] Figure 3 This is a schematic diagram of the leveling mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the lifting mechanism of this utility model.

[0020] In the diagram: 1. Rack; 2. Protective housing; 3. Control panel;

[0021] 4. Leveling mechanism; 41. Lower mounting plate; 42. Lower roller; 43. Support wheel; 44. Movable frame; 45. Upper mounting plate; 46. Upper roller;

[0022] 5. Lifting mechanism; 51. Hydraulic cylinder; 52. Lifting rod; 53. Lifting frame; 6. Gearbox;

[0023] 7. Drive motor;

[0024] 8. Transmission gears;

[0025] 9. Couplings;

[0026] 10. Limiting angle bracket; 11. Inspection door; 12. Reinforcing rib plate. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] Please see Figure 1 - Figure 4 A hydraulic leveling mechanism for a metal sheet leveling machine includes: a frame 1, a leveling mechanism 4, and a lifting mechanism 5; a protective shell 2 is installed on the outside of the frame 1, and a control panel 3 is installed on the surface of the protective shell 2.

[0029] Please see Figure 2 , Figure 3 The leveling mechanism 4 includes a lower mounting plate 41 mounted on the surface of the frame 1. A lower roller 42 is rotatably mounted inside the lower mounting plate 41. A movable frame 44 is provided inside the frame 1. An upper mounting plate 45 is fixedly mounted at the bottom of the movable frame 44. An upper roller 46 is rotatably mounted inside the upper mounting plate 45. Support wheels 43 are installed inside both the lower mounting plate 41 and the upper mounting plate 45. The support wheels 43 inside the upper mounting plate 45 are located at the top of the upper roller 46, and the support wheels 43 inside the lower mounting plate 41 are located at the bottom of the lower roller 42.

[0030] In practical use: A lower mounting plate 41 is installed on the surface of the frame 1. A lower roller 42 is rotatably installed inside the lower mounting plate 41. A movable frame 44 is provided inside the frame 1. An upper mounting plate 45 is installed at the bottom of the movable frame 44. An upper roller 46 is installed inside the upper mounting plate 45. Support wheels 43 are installed inside both the lower mounting plate 41 and the upper mounting plate 45. The support wheels 43 inside the upper mounting plate 45 are installed at the top of the upper roller 46, and the support wheels 43 inside the lower mounting plate 41 are installed at the bottom of the lower roller 42. When the upper roller 46 and the lower roller 42 are leveling the sheet metal, the support wheels 43 play a role in stabilizing the rollers.

[0031] Please see Figure 2 , Figure 4 The lifting mechanism 5 includes hydraulic cylinders 51 arranged around the top of the frame 1. The internal piston of the hydraulic cylinder 51 is equipped with a lifting rod 52. One end of the lifting rod 52 is fixedly installed at the four corners of the frame 1. The top of the frame 1 is provided with a lifting frame 53. The hydraulic cylinders 51 are fixedly installed around the lifting frame 53. The lifting rod 52 slides through the inside of the lifting frame 53. The movable frame 44 is fixedly installed at the bottom of the lifting frame 53.

[0032] In practical use: Hydraulic cylinders 51 are provided around the top of the machine frame 1. The piston inside the hydraulic cylinders 51 is equipped with lifting rods 52. One end of the lifting rods 52 is fixedly installed at the four corners of the machine frame 1. The hydraulic cylinders 51 are installed around the top of the lifting frame 53 and the lifting rods 52 are inserted inside the lifting frame 53. When the hydraulic cylinders 51 work, the lifting rods 52 rise and fall, thereby pushing the hydraulic cylinders 51 and the lifting frame 53 to rise and fall relative to the machine frame 1. The rise and fall of the lifting frame 53 drives the movable frame 44 to rise and fall together, thereby adjusting the distance between the upper roller 46 and the lower roller 42 at the bottom of the upper mounting plate 45, replacing the motor belt lifting adjustment method, improving the adjustment accuracy and ensuring processing requirements.

[0033] Please see Figure 2 , Figure 3 A gearbox 6 is fixedly installed on one side of both the frame 1 and the lifting frame 53. A drive motor 7 is fixedly installed on the outside of the gearbox 6. Several transmission gears 8 that mesh with each other are rotatably installed inside the gearbox 6. The output end of the drive motor 7 meshes with one of the transmission gears 8. A coupling 9 is fixedly installed on one end of the transmission gear 8. One end of the coupling 9 is connected to the lower roller 42 and the upper roller 46.

[0034] In practical use: Gearboxes 6 are fixedly installed on one side of both the frame 1 and the lifting frame 53. Drive motors 7 are fixedly installed on the outside of gearboxes 6. Multiple transmission gears 8 are meshed inside gearboxes 6. Several transmission gears 8 inside the two gearboxes 6 are connected to their respective upper rollers 46 and lower rollers 42 through couplings 9. Drive motor 7 is connected to one of the transmission gears 8 inside gearboxes 6, so that all transmission gears 8 are driven to rotate through the meshing between the gears, thereby driving the upper rollers 46 and lower rollers 42, which facilitates the leveling process of the sheet metal.

[0035] Please see Figure 3 The two ends of the lower mounting plate 41 are fixedly mounted with limiting brackets 10, and the side of the upper mounting plate 45 slides inside the limiting brackets 10.

[0036] In practical use: the two ends of the lower mounting plate 41 are fixedly installed with limiting angle brackets 10, and the side of the upper mounting plate 45 slides inside the limiting angle brackets 10. When the hydraulic cylinder 51 drives the movable frame 44 to move up and down, the side of the upper mounting plate 45 slides along the inside of the limiting angle brackets 10, so that the upper mounting plate 45 and the lower mounting plate 41 slide stably, ensuring the alignment accuracy between the rollers.

[0037] Please see Figure 2 Inspection doors 11 are installed on both sides of the frame 1, and the inspection doors 11 correspond to the hydraulic cylinders 51.

[0038] In practical use: the inspection doors 11 installed on both sides of the frame 1 correspond to the hydraulic cylinder 51, which facilitates the inspection and maintenance of the hydraulic cylinder 51.

[0039] Please see Figure 4 The top of the lifting frame 53 is equipped with a reinforcing rib plate 12.

[0040] In practical use: The reinforcing rib plate 12 installed on the top of the lifting frame 53 enhances the structural strength of the lifting frame 53.

[0041] Please see Figure 1 The hydraulic cylinder 51 and the drive motor 7 are both electrically connected to the control panel 3, and the control panel 3 is electrically connected to an external power supply.

[0042] In practical use: When the control panel 3 is connected to the external power supply, the hydraulic cylinder 51 and the drive motor 7 are powered on and controlled to run. When the control panel 3 is disconnected from the external power supply, the equipment stops running.

[0043] Hydraulic cylinders 51 are provided around the top of the machine frame 1. Lifting rods 52 are installed inside the pistons of the hydraulic cylinders 51. One end of the lifting rods 52 is fixedly installed at the four corners of the machine frame 1. The hydraulic cylinders 51 are installed around the top of the lifting frame 53 and the lifting rods 52 are inserted inside the lifting frame 53. When the hydraulic cylinders 51 work, the lifting rods 52 rise and fall, thereby pushing the hydraulic cylinders 51 and the lifting frame 53 to rise and fall relative to the machine frame 1. The rise and fall of the lifting frame 53 drives the movable frame 44 to rise and fall together, thereby adjusting the distance between the upper roller 46 and the lower roller 42 at the bottom of the upper mounting plate 45. This replaces the motor belt lifting adjustment method, improves the adjustment accuracy, and ensures processing requirements.

[0044] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A hydraulic leveling mechanism for a metal sheet leveling machine, characterized in that, Include: Rack (1), the outside of the rack (1) is mounted with a protective shell (2), the surface of the protective shell (2) is mounted with a control panel (3); Flattening mechanism (4), the flattening mechanism (4) includes a lower mounting plate (41) mounted on the surface of the rack (1), a lower roller shaft (42) rotatably mounted inside the lower mounting plate (41), an activity frame (44) provided inside the rack (1), an upper mounting plate (45) fixedly mounted on the bottom of the activity frame (44), an upper roller shaft (46) rotatably mounted inside the upper mounting plate (45), a support wheel (43) mounted inside the lower mounting plate (41) and the upper mounting plate (45), the support wheel (43) inside the upper mounting plate (45) is located on the top of the upper roller shaft (46), and the support wheel (43) inside the lower mounting plate (41) is located on the bottom of the lower roller shaft (42); Lifting mechanism (5), the lifting mechanism (5) includes a hydraulic cylinder (51) provided around the top of the rack (1), a lifting rod (52) mounted inside the piston of the hydraulic cylinder (51), one end of the lifting rod (52) fixedly mounted at four corners of the rack (1), a lifting frame (53) provided on the top of the rack (1), the hydraulic cylinder (51) fixedly mounted around the lifting frame (53), the lifting rod (52) slidingly inserted into the lifting frame (53), and the activity frame (44) fixedly mounted on the bottom of the lifting frame (53).

2. The upper hydraulic leveling mechanism for a sheet metal leveler according to claim 1, characterized in that: The rack (1) and the lifting frame (53) are fixedly mounted with a gear box (6) on one side, the gear box (6) is fixedly mounted with a driving motor (7) on the outside, a plurality of transmission gears (8) are rotatably mounted inside the gear box (6), the output end of the driving motor (7) is meshed with one of the transmission gears (8), one end of the transmission gear (8) is fixedly mounted with a shaft coupling (9), and one end of the shaft coupling (9) is connected with the lower roller shaft (42) and the upper roller shaft (46).

3. The upper hydraulic leveling mechanism of a sheet metal leveler according to claim 1, characterized in that: The two ends of the lower mounting plate (41) are fixedly mounted with a limiting angle frame (10), and the side of the upper mounting plate (45) slides inside the limiting angle frame (10).

4. The upper hydraulic leveling mechanism of a sheet metal leveler according to claim 1, characterized in that: The rack (1) is provided with an access door (11) on both sides, and the access door (11) corresponds to the hydraulic cylinder (51).

5. The upper hydraulic leveling mechanism of a sheet metal leveler according to claim 1, characterized in that: The top of the lifting frame (53) is provided with a reinforcing rib plate (12).

6. The upper hydraulic leveling mechanism of a sheet metal leveler according to claim 2, characterized in that: The hydraulic cylinder (51) and the driving motor (7) are electrically connected with the control panel (3), and the control panel (3) is electrically connected with an external power supply.

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