Gear roller forming device

Abstract

The utility model discloses a gear rolling forming device, which relates to the technical field of machine manufacturing and comprises a base, a movable seat, a guide groove, a screw rod, a motor I, a motor II, a driven gear, a driving gear, a double-rolling mechanism, a rotating seat, a gear blank, a chuck and a fixed seat, the device is reasonable and simple in structure, low in production cost, convenient to install and complete in function, and the transverse position of the movable seat can be accurately adjusted through cooperation of the motor, the screw rod and the guide groove; the double rolling mechanisms are connected through bevel gear transmission and spline shafts, it is guaranteed that the two rolling cutter wheels are the same in speed and opposite in rotation direction, rolling machining can be conducted on the two sides of a gear blank at the same time, it is guaranteed that stress is even during rolling machining, and machining quality is improved; the transmission shafts are movably connected through the connecting shaft, it is guaranteed that the axes of the two transmission shafts are located on the same straight line, the positions of the adjusting gaskets on the two sides of the rolling cutter wheel can be finely adjusted according to actual requirements, and the machining precision is further improved.

Description

Technical Field

[0001] This utility model relates to the field of mechanical manufacturing technology, and in particular to a gear rolling forming device. Background Technology

[0002] In the field of modern mechanical manufacturing technology, gears, as key transmission components, play a decisive role in the performance of mechanical equipment due to their machining quality and efficiency. Traditional gear machining methods, such as cutting, while meeting certain precision requirements, have many drawbacks. The cutting process generates a large amount of scrap, not only wasting raw materials but also increasing subsequent scrap disposal costs. Furthermore, cutting requires multiple workpiece clamping operations, which can easily introduce cumulative errors, making it difficult to guarantee the high precision requirements of gears.

[0003] Meanwhile, some traditional processing techniques are inefficient and cannot meet the demands of large-scale production. With the manufacturing industry's increasing requirements for gear quality and production efficiency, the development of a high-efficiency, high-precision, energy-saving, and environmentally friendly gear processing device is urgently needed. Against this backdrop, this gear rolling forming device has emerged. Utility Model Content

[0004] The purpose of this invention is to provide a gear rolling forming device to solve the above-mentioned problems. It solves the problems of serious waste of raw materials, high waste disposal costs, easy accumulation of errors due to multiple clamping, difficulty in ensuring high precision, and low processing efficiency in traditional gear processing methods, which cannot meet the needs of large-scale production.

[0005] To address the aforementioned problems, this utility model provides a technical solution: a gear rolling forming device, comprising a base, a movable seat, a guide groove, a screw, a first motor, a second motor, a driven gear, a driving gear, a double rolling mechanism, a rotating seat, a gear blank, a chuck, and a fixed seat; the upper side of the base has a transverse guide groove inside, and the first motor is fixedly connected to the outer left side of the base; the screw is movably connected to the center of the guide groove, and the center of the left side of the screw is fixedly connected to the right output shaft of the first motor; the lower side of the movable seat is transversely movably connected to the inside of the guide groove. The movable seat has a threaded hole on its lower side that connects to a screw. A second motor is fixedly connected to the upper left side of the movable seat. A drive gear is fixedly connected to the output shaft on the right side of the second motor. The left side of the rotating seat is movably connected to the upper interior of the movable seat. A driven gear is fixedly connected to the left side of the rotating seat, and the upper teeth of the driven gear are connected to the drive gear. A double rolling mechanism is provided inside the right side of the rotating seat. The lower left side of the fixed seat is fixedly connected to the right exterior of the base. A chuck is fixedly connected to the upper left side of the fixed seat, and a gear blank is fixedly connected to the left side of the chuck.

[0006] Preferably, the specific structure of the double rolling mechanism includes mounting slots, rolling cutter wheels, splined shafts, fixed covers, drive shafts, bevel gear one, connecting shafts, and bevel gear two. There are two mounting slots, each located inside the right side of the rotating seat. Bevel gear two is movably connected to the center of the right side of the rotating seat. There are two drive shafts, each movably connected to the center of the right side of the rotating seat. Bevel gear one is fixedly connected to the outside of each of the two drive shafts, and both bevel gear one are connected to bevel gear two. A connecting shaft is movably connected between the opposing surfaces of the two drive shafts. There are two splined shafts, each movably connected to the corresponding mounting slot via a fixed cover. Rolling cutter wheels are fixedly connected to the outside of each of the two splined shafts. The inner and outer sides of the two splined shafts are respectively connected to splined holes located in the center of the outer side of the corresponding drive shaft.

[0007] Preferably, adjusting shims are provided between the two sides of the rolling cutter wheel and the inner wall of the mounting groove.

[0008] Preferably, the second motor is a geared motor.

[0009] Preferably, the guide groove is a T-shaped guide groove.

[0010] The beneficial effects of this utility model are: (1) This utility model has a reasonable and simple structure, low production cost, convenient installation and complete functions. Through the cooperation of motor, screw and guide groove, the lateral position of the movable seat can be precisely adjusted.

[0011] (2) In this utility model, the double rolling mechanism uses bevel gear transmission and spline shaft connection to ensure that the two rolling cutter wheels have the same speed and opposite rotation direction, and can roll the gear blank on both sides at the same time, ensuring uniform force during rolling and improving the processing quality.

[0012] (3) The transmission shafts of this utility model are movably connected by a connecting shaft to ensure that the axes of the two transmission shafts are on the same straight line. The adjusting shims on both sides of the rolling cutter wheel can be finely adjusted according to actual needs to further improve the processing accuracy. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the double rolling mechanism.

[0015] 1-Base; 2-Modible seat; 3-Guide groove; 4-Screw; 5-Motor 1; 6-Motor 2; 7-Driven gear; 8-Driving gear; 9-Double rolling mechanism; 10-Rotating seat; 11-Gear blank; 12-Chuck; 13-Fixed seat; 91-Mounting groove; 92-Rolling cutter wheel; 93-Splined shaft; 94-Fixed cover; 95-Drive shaft; 96-Bevel gear 1; 97-Connecting shaft; 98-Bevel gear 2. Detailed Implementation

[0016] like Figure 1 As shown, this specific embodiment adopts the following technical solution: a gear rolling forming device, including a base 1, a movable seat 2, a guide groove 3, a screw 4, a first motor 5, a second motor 6, a driven gear 7, a driving gear 8, a double rolling mechanism 9, a rotating seat 10, a gear blank 11, a chuck 12, and a fixed seat 13; the upper side of the base 1 is provided with a transverse guide groove 3, and the first motor 5 is fixedly connected to the outer left side of the base 1; the screw 4 is movably connected to the center of the guide groove 3, and the center of the left side of the screw 4 is fixedly connected to the right output shaft of the first motor 5; the lower side of the movable seat 2 is transversely movably connected to the inside of the guide groove 3, and the movable seat... The threaded hole on the lower side of the movable seat 2 is connected to the screw 4. The upper left side of the movable seat 2 is fixedly connected to the motor 6. The output shaft on the right side of the motor 6 is fixedly connected to the drive gear 8. The left side of the rotating seat 10 is movably connected to the upper interior of the movable seat 2. The left side of the rotating seat 10 is fixedly connected to the driven gear 7, and the upper teeth of the driven gear 7 are connected to the drive gear 8. The right side of the rotating seat 10 is provided with a double rolling mechanism 9. The lower left side of the fixed seat 13 is fixedly connected to the right exterior of the base 1. The upper left side of the fixed seat 13 is fixedly connected to the chuck 12, and the left side of the chuck 12 is fixedly connected to the gear blank 11.

[0017] like Figure 2As shown, the specific structure of the double rolling mechanism 9 includes mounting grooves 91, rolling cutter wheels 92, splined shafts 93, fixed covers 94, transmission shafts 95, bevel gear one 96, connecting shafts 97 and bevel gear two 98; there are two mounting grooves 91, which are respectively located inside the right side of the rotating base 10; the bevel gear two 98 is movably connected to the center of the right side of the rotating base 10; there are two transmission shafts 95, which are respectively movably connected to the center of the right side of the rotating base 10. Each drive shaft 95 is externally fixedly connected to a bevel gear 96, and each bevel gear 96 is connected to a bevel gear 98. A connecting shaft 97 is movably connected between the inner surfaces of the two drive shafts 95. There are two spline shafts 93, and each spline shaft 93 is movably connected to the corresponding mounting groove 91 through a fixed cover 94. Each spline shaft 93 is externally fixedly connected to a rolling cutter wheel 92, and the inner and outer sides of the two spline shafts 93 are respectively connected to the spline holes provided in the center of the outer side of the corresponding drive shaft 95.

[0018] The roller 92 has adjusting shims between its two sides and the inner wall of the mounting groove 91; the motor 6 is a geared motor; and the guide groove 3 is a T-shaped guide groove.

[0019] The utility model is used as follows: It has a reasonable and simple structure, low production cost, convenient installation, and complete functions. When the gear rolling forming device is running, the motor 6 (reduction motor) on the movable seat 2 is first started. Its right output shaft drives the driving gear 8 to rotate. The driving gear 8 meshes with the driven gear 7, thereby driving the rotating seat 10 to rotate inside the upper side of the movable seat 2. The double rolling mechanism 9 inside the right side of the rotating seat 10 also starts working. Then, the motor 5 is started, and its right output shaft drives the screw 4 to rotate in the center of the guide groove 3. Since the guide groove 3 is a T-shaped guide groove, it can effectively restrict the movement direction of the movable seat 2, so that the movable seat 2 can only move laterally along the guide groove 3. Furthermore, because the threaded hole on the lower side of the movable seat 2 is connected to the screw 4, the rotation of the screw 4 drives the movable seat 2 to move laterally to the right within the guide groove 3. In addition, the fixed seat 13 is fixed to the outside right side of the base 1, and the chuck 12 on its upper left side firmly fixes the gear blank 11. As the double rolling mechanism 9 rotates... The two rollers 92 can simultaneously roll the gear blank 11, ensuring uniform force during the rolling process. The bevel gear 98 ensures that the two transmission shafts 95 rotate in opposite directions when meshing with the bevel gear 96 on the two transmission shafts 95. The spline shaft 93 is installed in the mounting groove 91 through the fixing cover 94. The outer side of the spline shaft 93 is connected to the spline hole in the center of the outer side of the transmission shaft 95, ensuring that the two rollers 92 have the same speed but opposite rotation directions. This satisfies the requirement that the two rollers 92 can simultaneously roll the gear blank 11 on both sides. The two transmission shafts 95 are internally connected by a connecting shaft 97, ensuring that the axes of the two transmission shafts 95 are on the same straight line. In addition, the adjusting shims between the two sides of the rollers 92 and the inner wall of the mounting groove 91 can finely adjust the position of the rollers 92 according to the actual processing requirements.

[0020] The control method of this utility model is either manual start-up or control through existing automation technology. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0021] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from its spirit and scope. All such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents.

Claims

1. A gear roll forming apparatus characterized by: It include base (1), movable seat (2), guide groove (3), screw rod (4), motor one (5), motor two (6), driven gear (7), driving gear (8), double rolling mechanism (9), rotating seat (10), gear blank (11), chuck (12) and fixed seat (13). The bottom (1) is internally provided with a transverse guide groove (3) on the upper side, and the left outer side of the bottom (1) is fixedly connected with a motor one (5); The screw rod (4) is movably connected in the center of the guide groove (3), and the left side center of the screw rod (4) is fixedly connected with the right side output shaft of the motor one (5); The movable seat (2) is movably connected in the guide groove (3) on the lower side, and the screw hole provided on the lower side of the movable seat (2) is connected with the screw rod (4), and the left upper side of the movable seat (2) is fixedly connected with a motor two (6); The right side output shaft of the motor two (6) is fixedly connected with a driving gear (8); The rotating seat (10) is movably connected on the left outer side of the upper side of the movable seat (2), the left outer side of the rotating seat (10) is fixedly connected with a driven gear (7), and the upper side of the driven gear (7) is connected with the driving gear (8), and the right inner side of the rotating seat (10) is provided with a double rolling mechanism (9); The left lower side of the fixed seat (13) is fixedly connected with the right outer side of the bottom (1), and the left upper side of the fixed seat (13) is fixedly connected with a chuck (12), and the left side of the chuck (12) is fixedly connected with a gear blank (11).

2. The gear roll forming apparatus of claim 1 wherein: The specific structure of the double rolling mechanism (9) includes mounting groove (91), rolling cutter (92), spline shaft (93), fixed cover (94), transmission shaft (95), bevel gear one (96), connecting shaft (97) and bevel gear two (98); The mounting groove (91) is two, and the two mounting grooves (91) are respectively arranged in the right inner side of the rotating seat (10); The bevel gear two (98) is movably connected in the right inner side of the rotating seat (10); The transmission shaft (95) is two, and the two transmission shafts (95) are movably connected in the right inner side of the rotating seat (10), and the two transmission shafts (95) are movably connected with the bevel gear one (96) and the bevel gear two (98), and the connecting shaft (97) is movably connected between the opposite inner sides of the two transmission shafts (95); The spline shaft (93) is two, and the two spline shafts (93) are movably connected in the corresponding mounting grooves (91) through the fixed cover (94), and the two spline shafts (93) are movably connected with the bevel gear one (96) and the bevel gear two (98).

3. The gear roll forming apparatus of claim 2, wherein: The rolling cutter (92) is movably connected with the mounting groove (91) through the adjusting gasket.

4. The gear roll forming apparatus of claim 1 wherein: The motor two (6) is a speed reducer.

5. The gear roll forming apparatus of claim 1 wherein: The guide groove (3) is a T-shaped guide groove.

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