Cylinder valve loading and unloading machine

Abstract

The utility model discloses a cylinder valve loading and unloading machine which comprises a machine table, a fixing seat, a tightening mechanism and a control mechanism, the machine table is provided with a base with the height position capable of being adjusted, so that the cylinder valve loading and unloading machine can be used for mounting or dismounting cylinder valves of gas cylinders of different specifications, and the fixing seat is connected to the machine table in a sliding mode in the horizontal direction. The tightening mechanism is slidably connected to the fixing base in the vertical direction, so that the position of the tightening mechanism is adjusted in the horizontal direction and the vertical direction, the cylinder valve loading and unloading machine can conveniently and automatically mount or dismount the cylinder valve, and therefore the automatic mounting or dismounting efficiency of the cylinder valve is improved, and the control mechanism is connected to the machine table and electrically connected with the motor. The device is used for adjusting the number of rotation turns of a motor according to target gas cylinders of different specifications, so that the reliability of the mounting quality of a cylinder valve is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of gas cylinder valve installation technology, specifically a cylinder valve loading and unloading machine. Background Technology

[0002] In fields such as industrial gases, medical gases, and fire-fighting equipment, gas cylinders are important containers for storing and transporting high-pressure gases, and their safety and sealing are of paramount importance.

[0003] As a key component of gas cylinders, the cylinder valve is responsible for controlling the filling, discharging, and sealing of gas. Its installation quality directly affects the performance and safety of the gas cylinder.

[0004] Currently, the installation and removal of bottle valves mainly rely on manual operation. It requires manual tightening or loosening of the bottle valve by using a wrench or pneumatic tool. The tightening torque depends on the operator's experience to avoid over-tightening or over-loosening.

[0005] The problems arising from adopting the above technical solution are: slow manual installation speed, which is difficult to meet the needs of large-scale production, especially in the scenario of mass assembly of high-pressure gas cylinders, which becomes a bottleneck. Furthermore, the tightening torque depends on the worker's experience, which can easily lead to problems such as poor sealing (causing leakage) or over-tightening (damaging the threads), resulting in unstable quality. Utility Model Content

[0006] The purpose of this application is to provide a bottle valve loading and unloading machine to solve the technical problems of low efficiency and unstable quality in the manual installation and disassembly of bottle valves in the prior art.

[0007] To achieve the above objectives, the technical solution adopted in this application is: to provide a bottle valve loading and unloading machine, the bottle valve loading and unloading machine comprising:

[0008] The machine is equipped with a height-adjustable base, which is used to support the target gas cylinder;

[0009] A fixed base is slidably connected to the machine base in a horizontal direction;

[0010] A tightening mechanism is slidably connected to the fixed base in a vertical direction, including a motor and a tightening component driven to rotate by the motor. The tightening component is used to screw the target cylinder valve onto the target gas cylinder.

[0011] A control mechanism, connected to the machine base and electrically connected to the motor, is used to adjust the number of rotations of the motor according to the target gas cylinder of different specifications.

[0012] Optionally, the tightening member is provided with a receiving groove adapted to the target bottle valve.

[0013] Optionally, the tightening mechanism further includes:

[0014] A tightening rod is connected to the motor. The end of the tightening member away from the target bottle valve is provided with a plug groove that is adapted to the tightening rod. The end of the tightening rod away from the motor is inserted into the plug groove.

[0015] Optionally, the fixed base is provided with a first guide rail extending in a vertical direction, and the tightening mechanism is connected with a first slide block, the first slide block being slidably connected to the first guide rail.

[0016] Optionally, the tightening mechanism further includes:

[0017] The frame is connected to the first slide.

[0018] A speed reducer is connected to the frame, the motor shaft is connected to the input end of the speed reducer, and the tightening member is connected to the output end of the speed reducer.

[0019] Optionally, the tightening mechanism further includes:

[0020] The return spring is connected at one end to the fixed base and at the other end to the frame.

[0021] Optionally, the machine base is provided with a second guide rail extending in a horizontal direction, and a second slide block is connected to the fixed base, the second slide block being slidably connected to the second guide rail.

[0022] Optionally, it also includes:

[0023] The cylinder is connected inside the machine tool;

[0024] An elastic tension band, connected to the piston rod of the cylinder and extending to the outside of the machine base, is used to secure the target gas cylinder by sleeve on the outside of the target gas cylinder when the target gas cylinder is supported on the base.

[0025] Optionally, the machine base is provided with a first abutting surface and a second abutting surface that are set at an angle;

[0026] When the elastic tension band fixes the target gas cylinder, a portion of the sidewall of the target gas cylinder abuts against the first contact surface, and a portion of the sidewall abuts against the second contact surface.

[0027] Optionally, the machine base is provided with a plurality of plug holes, which are evenly spaced along the vertical direction and symmetrically arranged about the vertical direction.

[0028] The base is inserted into the insertion hole.

[0029] The beneficial effects of the cylinder valve loading and unloading machine provided in this application are as follows: Compared with the prior art, the cylinder valve loading and unloading machine provided in this application includes a machine base, a fixed base, a tightening mechanism, and a control mechanism. The machine base is equipped with a height-adjustable base, enabling the cylinder valve loading and unloading machine to install or remove cylinder valves of different specifications of gas cylinders. The fixed base is slidably connected to the machine base in the horizontal direction, and the tightening mechanism is slidably connected to the fixed base in the vertical direction, thereby realizing the adjustment of the position of the tightening mechanism in the horizontal and vertical directions, so as to facilitate the automatic installation or removal of cylinder valves by the cylinder valve loading and unloading machine, thereby improving the efficiency of automatic installation or removal of cylinder valves. The control mechanism is connected to the machine base and electrically connected to the motor, and is used to adjust the number of rotations of the motor according to the target gas cylinder of different specifications, thereby ensuring the reliability of the installation quality of the cylinder valve. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 The three-dimensional bottle valve loading and unloading machine provided in the application Figure 1 ;

[0032] Figure 2 The three-dimensional bottle valve loading and unloading machine provided in the application Figure 2 ;

[0033] Figure 3 A side view of the bottle valve loading and unloading machine provided in the application;

[0034] Figure 4 This is a front view of the bottle valve loading and unloading machine provided in the application.

[0035] The following are the labeling elements in the figure:

[0036] 10. Machine base; 11. Second guide rail; 12. Second slide; 13. Cylinder; 14. Elastic tension band; 15. Connecting plate; 16. First contact surface; 17. Second contact surface; 18. Insertion hole; 20. Fixed base; 21. First guide rail; 22. First slide; 23. First connecting rod; 30. Tightening mechanism; 31. Motor; 32. Tightening component; 33. Tightening rod; 34. Frame; 35. Reducer; 36. Handle; 37. Return spring; 38. Second connecting rod; 40. Control mechanism; 41. Display screen; 50. Target gas cylinder; 60. Target cylinder valve; 70. Base. Detailed Implementation

[0037] To make the technical problems, solutions, and beneficial effects of this application clearer, the following detailed description, in conjunction with the accompanying drawings and embodiments, is provided. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0038] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0039] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0040] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0041] Please refer to the following: Figures 1 to 4 The bottle valve loading and unloading machine provided in the embodiments of this application will now be described.

[0042] A bottle valve loading and unloading machine includes a machine base 10, a fixed base 20, a tightening mechanism 30, and a control mechanism 40.

[0043] Specifically, a height-adjustable base 70 is provided on one side wall of the machine platform 10 extending vertically, and the base 70 is used to support the target gas cylinder 50. The height of the base 70 relative to the machine platform 10 in the vertical direction is adjustable so that the machine platform 10 can accommodate target gas cylinders 50 of different sizes and specifications.

[0044] The fixed base 20 is slidably connected to the top of the machine base 10 in a horizontal direction and extends horizontally onto a flat surface. The tightening mechanism 30 is slidably connected to the fixed base 20 in a vertical direction, and includes a motor 31 and a tightening member 32 driven by the motor 31 to rotate. The tightening member 32 is used to screw the target cylinder valve 60 onto the target gas cylinder 50. Alternatively, the tightening member 32 is used to remove the target cylinder valve 60 from the target gas cylinder 50.

[0045] The control mechanism 40 is connected to the machine base 10 and electrically connected to the motor 31. After identifying the specification corresponding to the target gas cylinder 50, the control mechanism 40 adjusts the number of rotations of the motor 31 according to the preset control program corresponding to the target gas cylinder 50 of that specification, thereby ensuring the reliability of the installation quality of the cylinder valve.

[0046] The control mechanism 40 includes a display screen 41. When the target cylinder valve 60 needs to be installed on the target gas cylinder 50, the corresponding specification model of the target gas cylinder 50 is selected on the display screen 41. The target cylinder valve 60 is manually installed on the target gas cylinder 50 and pre-tightened by 3-4 turns. Then, the tightening member 32 is fitted onto the target cylinder valve 60. The position of the fixing seat 20 is manually adjusted so that the motor 31 is connected to the tightening member 32. Then, the tightening button on the control mechanism 40 is pressed so that the motor 31 rotates forward and drives the tightening member 32 to tighten the target cylinder valve 60 onto the target gas cylinder 50. After tightening the target cylinder valve 60, the position of the fixing seat 20 is manually adjusted so that the fixing seat 20 drives the motor 31 to separate from the tightening member 32. Then, the tightening member 32 and the gas cylinder are removed, thus completing the installation of the target cylinder valve 60.

[0047] When it is necessary to remove the target cylinder valve 60 from the target gas cylinder 50, select the corresponding specification model of the target gas cylinder 50 on the display screen 41, manually install the target cylinder valve 60 on the target gas cylinder 50, then put the tightening part 32 on the target cylinder valve 60, manually adjust the position of the fixing seat 20 so that the motor 31 is connected to the tightening part 32, press the tightening button set on the control mechanism 40 so that the motor 31 reverses and drives the tightening part 32 to remove the target cylinder valve 60 from the target gas cylinder 50.

[0048] It should be noted that the tightening component 32 can be selected according to the different specifications of the target bottle valve 60, and the tightening component 32 corresponding to the target bottle valve 60 can be selected.

[0049] Compared with the prior art, the cylinder valve loading and unloading machine provided in this application includes a machine base 10, a fixed base 20, a tightening mechanism 30, and a control mechanism 40. The machine base 10 is provided with a height-adjustable base 70, which enables the cylinder valve loading and unloading machine to install or remove cylinder valves of different specifications of gas cylinders. The fixed base 20 is slidably connected to the machine base 10 in the horizontal direction, and the tightening mechanism 30 is slidably connected to the fixed base 20 in the vertical direction, thereby realizing the adjustment of the position of the tightening mechanism 30 in the horizontal and vertical directions, so as to facilitate the automatic installation or removal of cylinder valves by the cylinder valve loading and unloading machine, thereby improving the efficiency of automatic installation or removal of cylinder valves. The control mechanism 40 is connected to the machine base 10 and electrically connected to the motor 31, and is used to adjust the number of rotations of the motor 31 according to the target gas cylinder 50 of different specifications, thereby ensuring the reliability of the installation quality of the cylinder valve.

[0050] In this application, the tightening member 32 is provided with a receiving groove that is adapted to the target cylinder valve 60. When the target cylinder valve 60 is pre-tightened onto the target gas cylinder 50, the target cylinder valve 60 is manually fitted into the receiving groove on the tightening member 32.

[0051] In this application, the tightening mechanism 30 also includes a tightening rod 33.

[0052] The tightening rod 33 is connected to the motor 31. The end of the tightening member 32 facing away from the target bottle valve 60 is provided with a slot that matches the tightening rod 33. The end of the tightening rod 33 away from the motor 31 is inserted into the slot. When it is necessary to tighten the target bottle valve 60, the position of the fixing seat 20 is manually adjusted so that the tightening rod 33 engages with the slot on the tightening member 32.

[0053] In the application, in order to realize the vertical movement of the fixed seat 20, the fixed seat 20 is provided with a first guide rail 21 extending in the vertical direction, and the tightening mechanism 30 is connected with a first slide 22, which is slidably connected to the first guide rail 21.

[0054] In this application, the tightening mechanism 30 also includes a frame 34 and a reducer 35.

[0055] Specifically, the frame 34 is connected to the first slide 22. The reducer 35 is connected to the frame 34, the shaft of the motor 31 is connected to the input end of the reducer 35, and the tightening member 32 is connected to the output end of the reducer 35.

[0056] The frame 34 is equipped with a handle 36, which allows the operator to adjust the position of the fixed base 20 in both the horizontal and vertical directions.

[0057] In this application, the tightening mechanism 30 also includes a return spring 37.

[0058] Specifically, a first connecting rod 23 is provided on the top of the fixed base 20, and a second connecting rod 38 is provided on the frame 34. The first connecting rod 23 and the second connecting rod 38 are spaced apart in the vertical direction. The upper end of the return spring 37 is connected to the first connecting rod 23, and the lower end of the return spring 37 is connected to the second connecting rod 38, so that one end of the return spring 37 is connected to the fixed base 20 and the other end is connected to the frame 34.

[0059] When tightening or disassembling the target air valve, the return spring 37 is in a stretched state. After tightening or disassembling the target air valve, the operator releases the handle 36. Under the action of the return spring 37, the fixed seat 20 moves upward so that the tightening rod 33 is disengaged from the tightening part 32.

[0060] In this application, the upper surface of the machine base 10 is provided with a second guide rail 11 extending in the horizontal direction, and the bottom of the fixed base 20 is connected to a second slide 12. The second slide 12 is slidably connected to the second guide rail 11, so that the position of the fixed base 20 in the horizontal direction can be adjusted.

[0061] In this application, the bottle valve loading and unloading machine also includes a cylinder 13 and an elastic tension belt 14.

[0062] Both ends of the elastic tension band 14 inside the cylinder 13 connecting machine 10 are connected to the piston rod of the cylinder 13, and the elastic tension band 14 extends to the outside of the machine 10. When the target gas cylinder 50 is supported on the base 70, the elastic tension band 14 is sleeved on the outside of the target gas cylinder 50 to fix the target gas cylinder 50.

[0063] The control module is equipped with a first control button for controlling the extension of the piston rod and a second button for controlling the retraction of the piston rod. When the target gas cylinder 50 is placed on the base 70, the second button is pressed to fix the target gas cylinder 50 with the elastic tension band 14. After tightening or loosening the target gas cylinder 50, the first button is pressed to loosen the elastic tension band 14.

[0064] In one embodiment of this application, a connecting plate 15 is provided on the piston rod of the cylinder 13, and both ends of the elastic tension band 14 are connected to the connecting plate 15.

[0065] In this application, the machine tool 10 is provided with a first abutting surface 16 and a second abutting surface 17 arranged at an angle;

[0066] When the elastic tension band 14 fixes the target gas cylinder 50, part of the side wall of the target gas cylinder 50 abuts against the first abutting surface 16, and part of the side wall abuts against the second abutting surface 17.

[0067] In this application, the machine tool 10 is provided with a plurality of plug holes 18, which are evenly spaced along the vertical direction and symmetrically arranged about the vertical direction;

[0068] The height of the base 70 can be adjusted by inserting the plug on the base 70 into the plug holes 18 of different heights.

[0069] While embodiments of the present invention have been described in detail above, it will be apparent to those skilled in the art that various modifications and variations can be made to these embodiments. However, it should be understood that such modifications and variations fall within the scope and spirit of the invention as defined in the claims. Furthermore, the present invention described herein may have other embodiments and can be implemented or carried out in various ways.

Claims

1. A bottle valve unscrambler, characterized by, The utility model relates to a bottle valve mounting and demounting machine, comprising: a machine table provided with a base with adjustable height position, the base is used for supporting target gas cylinder; a fixed seat is connected with the machine table in horizontal direction slidingly; a tightening mechanism is connected with the fixed seat in vertical direction slidingly, comprising a motor and a tightening piece driven to rotate by the motor, the tightening piece is used for screwing target bottle valve into the target gas cylinder; a control mechanism is connected with the machine table and electrically connected with the motor, used for adjusting the rotation number of the motor according to different specifications of the target gas cylinder.

2. The bottle valve mounting and demounting machine of claim 1, wherein: a receiving groove adapted to the target bottle valve is arranged on the tightening piece.

3. The bottle valve de- / applicator according to claim 1 or 2, characterized in that The tightening mechanism further comprises: a tightening rod connected with the motor, an end of the tightening piece away from the target bottle valve is provided with a plug-in groove adapted to the tightening rod, and the end of the tightening rod away from the motor is plugged into the plug-in groove.

4. The bottle valve mounting and demounting machine of claim 3, wherein: a first guide rail extending in vertical direction is arranged on the fixed seat, and a first sliding seat connected with the tightening mechanism is arranged on the first guide rail and connected with the first guide rail slidingly.

5. The bottle valve de- / applicator according to claim 4, characterized in that The tightening mechanism further comprises: a rack connected with the first sliding seat; a reducer connected with the rack, a rotating shaft of the motor is connected with an input end of the reducer, and the tightening piece is connected with an output end of the reducer.

6. The bottle valve de- / applicator according to claim 5, characterized in that The tightening mechanism further comprises: a reset spring having one end connected with the fixed seat and the other end connected with the rack.

7. The bottle valve mounting and demounting machine of claim 1, wherein: a second guide rail extending in horizontal direction is arranged on the machine table, and a second sliding seat connected with the fixed seat is arranged on the second guide rail and connected with the second guide rail slidingly.

8. The bottle valve unscrambler of claim 1 wherein, Further comprising: a cylinder connected with the machine table; an elastic tensioning belt connected with a piston rod of the cylinder and extending to the outside of the machine table, used for sleeving the outside of the target gas cylinder to fix the target gas cylinder when the target gas cylinder is supported on the base.

9. The bottle valve mounting and demounting machine of claim 8, wherein: the machine table is provided with a first abutting surface and a second abutting surface arranged at an angle; when the elastic tensioning belt fixes the target gas cylinder, part of the side wall of the target gas cylinder abuts against the first abutting surface, and part of the side wall abuts against the second abutting surface.

10. The bottle valve mounting and demounting machine of claim 1, wherein: the machine table is provided with a plurality of plug-in holes, the plurality of plug-in holes are uniformly spaced and symmetrically arranged about the vertical direction in vertical direction; the base is plugged into the plug-in hole.

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