Efficient equipment for symmetrically compounding double-sided thermoplastic prepreg and PET (Polyethylene Terephthalate) foam

Abstract

The utility model discloses efficient equipment for symmetrically compounding a double-sided thermoplastic prepreg and PET (Polyethylene Terephthalate) foam, which relates to the technical field of composite material processing and comprises a processing box, two unwinding rollers are symmetrically mounted on the outer side of the processing box, and a winding roller is mounted on one side, far away from the unwinding rollers, of the processing box. When the material surface cleaning device is used, impurities on the surface of a material are efficiently cleaned, so that follow-up composite machining of the material is avoided, the cleaning plate is driven by the rotating mechanism to rotate, the cleaning plate is separated from the surface of the material, space is vacated, and the material surface cleaning device is convenient to use. And guiding and laying of materials are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of composite material processing technology, and in particular to a high-efficiency device for symmetrically compounding double-sided thermoplastic prepreg with PET foam. Background Technology

[0002] In the field of composite material processing, the composite application of double-sided thermoplastic prepreg and PET foam is becoming increasingly widespread, such as in the aerospace and automotive manufacturing industries, which have placed stringent requirements on the quality and production efficiency of this composite product.

[0003] Traditional composite equipment and processes often fail to effectively remove dust, debris, and other impurities during material surface cleaning. These impurities remain on the material surface, leading to weak interfacial bonding during the composite process, reducing the strength and stability of the composite product, and severely affecting product quality. Therefore, this application proposes a high-efficiency equipment for symmetrical composite of double-sided thermoplastic prepreg and PET foam. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a highly efficient device for symmetrically compounding double-sided thermoplastic prepreg with PET foam.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-efficiency device for symmetrically laminating double-sided thermoplastic prepreg with PET foam includes a processing box. Two unwinding rollers are symmetrically installed on the outer side of the processing box, and a winding roller is installed on the side of the processing box away from the unwinding rollers. Multiple guide rollers are symmetrically rotatably connected inside the processing box. A cleaning mechanism is provided inside the processing box and is located between the multiple guide rollers. The cleaning mechanism includes an assembly base, which is fixedly installed inside the processing box. Trapezoidal dust suction channels are fixedly installed on the upper and lower end faces of the assembly base. Two trapezoidal dust suction channels are connected to each other through a connecting pipe group. Negative pressure dust suction mechanisms are provided on both outer sides of the processing box, and each negative pressure dust suction mechanism is connected to the connecting pipe group. Two connecting rods are symmetrically rotatably connected on both outer sides of the assembly base. A rotating mechanism is provided inside the assembly base, and the rotating mechanism drives the multiple connecting rods to rotate. A fixing plate is installed at an incline on the outer side of every two corresponding connecting rods. A cleaning plate is fixedly installed on the outer side of each fixing plate through multiple spring telescopic rods.

[0007] The processing box is equipped with a pressing mechanism. A hot air conveying device is installed on the bottom wall of the processing box and is located below the pressing mechanism. Multiple rotating rollers are rotatably connected to the inner walls on both sides of the processing box. A cold air conveying device is installed on the bottom wall of the processing box and is located below the multiple rotating rollers. A tensioning mechanism is provided inside the processing box.

[0008] Preferably, the rotating mechanism includes two drive gears, which are rotatably connected to the two outer sides of the mounting base. One end of each connecting rod is equipped with a driven gear, and each driven gear is rotatably connected to the outer side of the mounting base. Each driven gear meshes with a drive gear corresponding to its position. A drive motor is fixedly installed on the inner side of the mounting base, and one of the drive gears is installed on the output shaft of the drive motor.

[0009] Preferably, each of the negative pressure dust collection mechanisms includes a dust collector, and two dust collectors are respectively fixedly installed on the two outer sides of the processing box. The bottom surface of each dust collector is fixed and connected to a dust discharge pipe. The bottom end of each dust discharge pipe is fixedly installed with a connecting flange. Multiple hooks are installed on the outer side of each connecting flange. The outer side of each dust collector is fixed and connected to a dust collection pipe. The outer side of the connecting pipe assembly is fixed and connected to a U-shaped pipe, and each dust collection pipe is connected to the U-shaped pipe.

[0010] Preferably, the pressing mechanism includes a plurality of first electric push rods, which are symmetrically mounted on the top wall of the processing box. The bottom ends of the plurality of first electric push rods are jointly mounted on a mounting plate. The lower end face of the mounting plate is rotatably connected to a plurality of extrusion rollers. The inner walls on both sides of the processing box are rotatably connected to a plurality of pressure rollers, and the hot air conveying device is located directly below the plurality of pressure rollers.

[0011] Preferably, the tensioning mechanism includes two mounting frames, which are symmetrically installed inside the processing box and located on the two outer sides of the mounting plate. Each mounting frame has a plurality of second electric push rods fixedly installed at its top, and the top of each second electric push rod is fixedly installed on the top wall of the processing box. Each mounting frame has two tensioning rollers symmetrically rotatably connected inside.

[0012] Preferably, a cover plate is detachably installed on the outside of the processing box, a viewing window is provided on the outside of the cover plate, multiple handles are symmetrically installed on the outside of the cover plate, and a controller is installed on the outside of the processing box.

[0013] This utility model has the following beneficial effects:

[0014] 1. This utility model achieves efficient cleaning of impurities on the material surface through devices such as a trapezoidal dust suction channel, a negative pressure dust suction mechanism, a spring telescopic rod, and a cleaning plate. The trapezoidal dust suction channel, in conjunction with the negative pressure dust suction mechanism, can generate a strong and uniform suction force, covering a large area of ​​the material. The spring telescopic rod allows the cleaning plate to adapt to the undulations of the material surface and fit tightly, effectively sweeping and loosening dust, debris, and other impurities. The negative pressure suction force promptly sucks away the swept impurities, preventing secondary adhesion and thus avoiding subsequent composite processing of the material.

[0015] 2. This utility model, through a rotating mechanism and other devices, enables the cleaning plate to rotate, thereby detaching the cleaning plate from the material surface, freeing up space, and facilitating the guidance and laying of the material. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a high-efficiency equipment for symmetrically compounding double-sided thermoplastic prepreg with PET foam, as proposed in this utility model.

[0017] Figure 2 This is a schematic diagram of the internal structure of the processing box of a high-efficiency equipment for symmetrically compounding double-sided thermoplastic prepreg with PET foam, as proposed in this utility model.

[0018] Figure 3 This is a schematic diagram of the tensioning mechanism structure of a high-efficiency device for symmetrically compounding double-sided thermoplastic prepreg with PET foam, as proposed in this utility model.

[0019] Figure 4 This is a schematic diagram of the internal structure of the processing box of a high-efficiency equipment for symmetrically compounding double-sided thermoplastic prepreg with PET foam, as proposed in this utility model.

[0020] Figure 5 This is a schematic diagram of the connecting pipe assembly installation structure of a high-efficiency equipment for symmetrical composite of double-sided thermoplastic prepreg and PET foam proposed in this utility model.

[0021] Figure 6 This is a schematic diagram of the rotating mechanism of a high-efficiency device for symmetrically compounding double-sided thermoplastic prepreg with PET foam, as proposed in this utility model.

[0022] In the diagram: 1. Processing box; 2. Cover plate; 3. Handle; 4. Controller; 5. Take-up roller; 6. Unwound roller; 7. Vacuum cleaner; 8. Rotary roller; 9. Guide roller; 10. Cold air conveying device; 11. Hot air conveying device; 12. First electric push rod; 13. Pressure roller; 14. Mounting plate; 15. Extrusion roller; 16. Mounting frame; 17. Second electric push rod; 18. Tension roller; 19. Dust exhaust pipe; 20. Connecting flange; 21. Dust suction pipe; 22. U-shaped pipe; 23. Assembly base; 24. Trapezoidal dust suction channel; 25. Connecting pipe assembly; 26. Drive motor; 27. Drive gear; 28. Driven gear; 29. ​​Connecting rod; 30. Spring telescopic rod; 31. Cleaning plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] This utility model provides a technical solution: such as Figure 1-6 As shown, a high-efficiency device for symmetrically compounding double-sided thermoplastic prepreg with PET foam includes a processing box 1. Two unwinding rollers 6 are symmetrically installed on the outer side of the processing box 1. A winding roller 5 is installed on the side of the processing box 1 away from the unwinding rollers 6. The rotation of the unwinding rollers 6 and the winding roller 5 is driven by an external drive source. It should be noted that the double-sided thermoplastic prepreg and PET foam are generally wound in roll form, which is convenient for storage and transportation. Therefore, they are also suitable for unfolding on the unwinding rollers 6.

[0025] Multiple guide rollers 9 are symmetrically rotatably connected inside the processing box 1. A cleaning mechanism is provided inside the processing box 1 and is located between the multiple guide rollers 9. The cleaning mechanism includes an assembly base 23, which is fixedly installed inside the processing box 1. Trapezoidal dust suction channels 24 are fixedly installed on the upper and lower end faces of the assembly base 23. Two trapezoidal dust suction channels 24 are connected through a connecting pipe group 25. Negative pressure dust suction mechanisms are provided on both outer sides of the processing box 1, and each negative pressure dust suction mechanism is connected to the connecting pipe group 25. Two connecting rods 29 are symmetrically rotatably connected on both outer sides of the assembly base 23. A rotating mechanism is provided inside the assembly base 23, and the rotating mechanism drives multiple connecting rods 29 to rotate. A fixing plate is installed at an inclination for every two corresponding connecting rods 29. A cleaning plate 31 is fixedly installed on the outer side of each fixing plate through multiple spring telescopic rods 30.

[0026] The spring telescopic rod 30 ensures that the cleaning plate 31 can adapt to the unevenness of the material surface and clean the material surface. At the same time, the negative pressure dust collection mechanism generates negative pressure on the trapezoidal dust collection channel 24 through the connecting pipe group 25, sucking the cleaned dust and other impurities into the vacuum cleaner 7, thereby achieving efficient cleaning of the material surface and ensuring the composite quality.

[0027] The processing box 1 is equipped with a pressing mechanism. A hot air conveying device 11 is installed on the bottom wall of the processing box 1, and the hot air conveying device 11 is located below the pressing mechanism. Multiple rotating rollers 8 are rotatably connected to the inner walls on both sides of the processing box 1. A cold air conveying device 10 is installed on the bottom wall of the processing box 1, and the cold air conveying device 10 is located below the multiple rotating rollers 8. A tensioning mechanism is provided inside the processing box 1. It should be noted that both the hot air conveying device 11 and the cold air conveying device 10 are existing mature technologies. The hot air conveying device 11 is mainly used to heat the material to soften the thermoplastic prepreg, making it easier to better laminate with PET foam. The cold air conveying device 10 is used to cool and shape the laminated material, improving the molding quality of the material.

[0028] Furthermore, the rotating mechanism includes two drive gears 27, which are rotatably connected to the two outer sides of the mounting base 23 respectively. One end of each connecting rod 29 is equipped with a driven gear 28, and each driven gear 28 is rotatably connected to the outer side of the mounting base 23. Each driven gear 28 meshes with the corresponding drive gear 27. A drive motor 26 is fixedly installed on the inner side of the mounting base 23, and one of the drive gears 27 is installed on the output shaft of the drive motor 26. This allows the cleaning mechanism to be hidden, making it easier for operators to guide materials to be placed inside the device.

[0029] Furthermore, each negative pressure dust collection mechanism includes a dust collector 7, and two dust collectors 7 are respectively fixedly installed on the two outer sides of the processing box 1. The bottom surface of each dust collector 7 is fixed and connected to a dust discharge pipe 19. The bottom end of each dust discharge pipe 19 is fixedly installed with a connecting flange 20. Multiple hooks are installed on the outer side of each connecting flange 20. The outer side of each dust collector 7 is fixed and connected to a dust collection pipe 21. The outer side of the connecting pipe assembly 25 is fixed and connected to a U-shaped pipe 22. Each dust collection pipe 21 is connected to the U-shaped pipe 22. When the dust collector 7 is started, negative pressure is generated, and dust collection is performed on the trapezoidal dust collection channel 24 through the dust collection pipe 21, U-shaped pipe 22 and connecting pipe assembly 25. The impurities cleaned by the cleaning mechanism are discharged through the dust discharge pipe 19.

[0030] Furthermore, the pressing mechanism includes multiple first electric push rods 12, which are symmetrically installed on the top wall of the processing box 1. The bottom ends of the multiple first electric push rods 12 are jointly mounted on a mounting plate 14. Multiple extrusion rollers 15 are rotatably connected to the lower end face of the mounting plate 14. Multiple pressure rollers 13 are rotatably connected to the inner walls on both sides of the processing box 1. The hot air conveying device 11 is located directly below the multiple pressure rollers 13. When the first electric push rods 12 extend, they drive the mounting plate 14 and the extrusion rollers 15 to descend, extruding the material. Through the cooperation of the extrusion rollers 15 and the pressure rollers 13, the material is tightly pressed together.

[0031] Furthermore, the tensioning mechanism includes two mounting frames 16, which are symmetrically installed inside the processing box 1 and located on the two outer sides of the mounting plate 14. Each mounting frame 16 has multiple second electric push rods 17 fixedly installed at its top, and the top of each second electric push rod 17 is fixedly installed on the top wall of the processing box 1. Each mounting frame 16 has two tensioning rollers 18 symmetrically rotatably connected inside. During material processing, the second electric push rods 17 can adjust the height of the mounting frame 16 as needed, thereby changing the position of the tensioning rollers 18 to tension the material, preventing the material from loosening during processing and ensuring the stability and quality of processing.

[0032] Furthermore, a cover plate 2 is detachably installed on the outside of the processing box 1, a viewing window is provided on the outside of the cover plate 2, multiple handles 3 are symmetrically installed on the outside of the cover plate 2, and a controller 4 is installed on the outside of the processing box 1.

[0033] This utility model provides a high-efficiency equipment for symmetrically compounding double-sided thermoplastic prepreg and PET foam. The specific working principle is as follows: First, the double-sided thermoplastic prepreg and PET foam are respectively wound on the unwinding roller 6. Then, the cover plate 2 of the processing box 1 is opened, and the material is passed through the guide roller 9, the cleaning mechanism, the pressing mechanism, the tensioning mechanism and the rotating roller 8 in sequence, and finally fixed on the take-up roller 5.

[0034] Close the cover 2, start the controller 4, and the equipment starts to operate. The vacuum cleaner 7 starts first, creating a negative pressure suction environment for the cleaning mechanism. Then the drive motor 26 runs, and its output shaft drives the drive gear 27 to rotate. Through gear meshing, the driven gear 28 drives the connecting rod 29 to rotate, so that the cleaning plate 31 is precisely close to the material surface. The spring telescopic rod 30 plays an adaptive adjustment role, fitting the slight undulations of the material surface and cleaning and loosening the impurities on the material surface. At the same time, the negative pressure generated by the vacuum cleaner 7 is transmitted to the trapezoidal suction channel 24 through the suction pipe 21, U-shaped pipe 22 and connecting pipe group 25, quickly sucking away the cleaned impurities and ensuring that the surface of the material is clean when it enters the subsequent process.

[0035] When the cleaned material arrives at the pressing mechanism, multiple first electric push rods 12 extend synchronously, pushing the mounting plate 14 and the extrusion roller 15 below to slowly descend. At the same time, the hot air conveying device 11 operates, releasing high-temperature airflow to preheat the material, causing the double-sided thermoplastic prepreg to soften. Under the synergistic extrusion of the extrusion roller 15 and the pressure roller 13, the softened thermoplastic prepreg tightly adheres to the PET foam, achieving composite processing of the two.

[0036] Meanwhile, when the equipment is running, the height of the mounting frame 16 can be flexibly adjusted by the second electric push rod 17, which drives the tension roller 18 to move up or down, always keeping the material in a moderate tension state, preventing wrinkles, loosening or other conditions during transmission, and ensuring the stability of composite processing. Finally, the material after composite processing is guided by the rotating roller 8 and wound up under the traction of the winding roller 5.

[0037] Throughout the entire operation of the equipment, operators can monitor the material processing status in real time through the viewing window on the cover plate 2, and adjust the operating parameters of each mechanism as needed with the help of the controller 4, so as to ensure that the equipment produces high-quality composite products efficiently and stably.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency device for symmetrical compounding of double-sided thermoplastic prepreg and PET foam, comprising a processing box (1), characterized in that, The outer side of the processing box (1) is symmetrically provided with two unwinding rollers (6), the side of the processing box (1) away from the unwinding roller (6) is provided with a winding roller (5), a plurality of guide rollers (9) are symmetrically and rotatably connected in the processing box (1), a cleaning mechanism is arranged in the processing box (1) and is arranged between the plurality of guide rollers (9), the cleaning mechanism comprises an assembly seat (23) which is fixedly installed in the processing box (1), a trapezoidal dust suction channel (24) is fixedly installed on the upper and lower end faces of the assembly seat (23), the two trapezoidal dust suction channels (24) are communicated through a communication pipe group (25), both outer sides of the processing box (1) are provided with a negative pressure dust suction mechanism, and each negative pressure dust suction mechanism is communicated with the communication pipe group (25), both outer sides of the assembly seat (23) are symmetrically and rotatably connected with two connecting rods (29), a rotating mechanism is arranged in the assembly seat (23), and the rotating mechanism drives the plurality of connecting rods (29) to rotate, each two corresponding connecting rods (29) are jointly and obliquely installed with a fixed plate, and the outer side of each fixed plate is fixedly installed with a cleaning plate (31) through a plurality of spring telescopic rods (30). A pressing mechanism is arranged in the processing box (1), a hot air conveying device (11) is installed on the bottom wall of the processing box (1) and located below the pressing mechanism, a plurality of rotating rollers (8) are jointly and rotatably connected to the inner walls of the two sides of the processing box (1), a cold air conveying device (10) is installed on the bottom wall of the processing box (1) and located below the plurality of rotating rollers (8), and a tensioning mechanism is arranged in the processing box (1).

2. The efficient equipment for symmetrical compounding of double-sided thermoplastic prepreg and PET foam according to claim 1, characterized in that, The rotating mechanism comprises two drive gears (27) which are rotatably connected to the two outer sides of the assembly seat (23) respectively, one end of each connecting rod (29) is provided with a driven gear (28), each driven gear (28) is rotatably connected to the outer side of the assembly seat (23), each driven gear (28) is engaged with the corresponding drive gear (27), and a drive motor (26) is fixedly installed on the inner side of the assembly seat (23) and the output shaft of the drive motor (26) is provided with one of the drive gears (27).

3. The efficient equipment for symmetrical compounding of double-sided thermoplastic prepreg and PET foam according to claim 2, characterized in that, Each negative pressure dust suction mechanism comprises a dust collector (7), and two dust collectors (7) are fixedly installed on the two outer sides of the processing box (1), the bottom surface of each dust collector (7) is fixedly and communicated with a dust discharge pipe (19), the bottom end of each dust discharge pipe (19) is fixedly installed with a connecting flange (20), a plurality of hooks are installed on the outer side of each connecting flange (20), the outer side of each dust collector (7) is fixedly and communicated with a dust suction pipe (21), the outer side of the communication pipe group (25) is fixedly and communicated with a U-shaped pipe (22), and each dust suction pipe (21) is communicated with the U-shaped pipe (22).

4. The efficient equipment for symmetrical compounding of double-sided thermoplastic prepreg and PET foam according to claim 3, characterized in that, The pressing mechanism comprises a plurality of first electric push rods (12), which are symmetrically installed on the top wall of the processing box (1), the bottom ends of the plurality of first electric push rods (12) are jointly provided with an installation plate (14), the lower end surface of the installation plate (14) is rotatably connected with a plurality of extrusion rollers (15), a plurality of pressure rollers (13) are rotatably connected on the inner walls of the two sides of the processing box (1), and the hot air conveying device (11) is located directly below the plurality of pressure rollers (13).

5. The efficient equipment for symmetrical compounding of double-sided thermoplastic prepreg and PET foam according to claim 4, characterized in that, The tensioning mechanism comprises two installation frames (16), which are symmetrically installed in the processing box (1), and the two installation frames (16) are located on the two outer sides of the installation plate (14), the top end of each installation frame (16) is fixedly provided with a plurality of second electric push rods (17), and the top end of each second electric push rod (17) is fixedly installed on the top wall of the processing box (1), and two tensioning rollers (18) are symmetrically rotatably connected in each installation frame (16).

6. The efficient equipment for symmetrical compounding of double-sided thermoplastic prepreg and PET foam according to claim 5, characterized in that, The outer side of the processing box (1) is detachably provided with a cover plate (2), the outer side of the cover plate (2) is provided with a viewing window, the outer side of the cover plate (2) is symmetrically provided with a plurality of handles (3), and the outer side of the processing box (1) is provided with a controller (4).

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