Efficient sludge concentration device
By using a circular ring to drive the filter barrel to rotate and utilize centrifugal force to separate sludge and water, combined with a scraper to clean the inner wall of the tank, the problem of low efficiency in existing sludge thickening devices has been solved, achieving rapid separation and stable operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-03-31
AI Technical Summary
Existing sludge thickening devices are inefficient and require long periods of settling and stratification, resulting in time-consuming operation.
The system uses a circular ring to drive the filter barrel to rotate and utilizes centrifugal force to separate water from the sludge. Combined with a scraper to clean the inner wall of the tank, the stability and sealing of the device are improved through the cooperation of the sealing ring and the mounting groove.
It achieves rapid separation of sludge and water, improves the efficiency and cleaning effect of the device, and ensures the stable operation of the device.
Smart Images

Figure CN224062646U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge thickening technology, and in particular to a high-efficiency sludge thickening device. Background Technology
[0002] In the process of wastewater treatment, a large amount of sludge with high water content is often generated. In order to carry out further dewatering treatment of the sludge and reduce the sludge dewatering efficiency, it is necessary to concentrate the newly generated sludge with high water content.
[0003] Existing sludge thickening methods mostly rely on thickening tanks. Water is introduced into one end of the thickening tank, and after the other end is left to stand for a period of time, it will separate into layers. Then, the sludge and the water on top of the sludge are discharged through pipes. This operation requires a lot of time, which leads to relatively low equipment efficiency. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a highly efficient sludge thickening device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A high-efficiency sludge thickening device includes a tank. The top of the tank is detachably connected to a top cover by bolts. A fixed base is fixedly connected to the top of the top cover. A motor is fixedly connected inside the fixed base. A gear is movably connected to the bottom of the top cover. A gear ring is movably connected to the bottom of the top cover, and the gear meshes with the gear ring. A circular ring is fixedly connected to the bottom of the gear ring. A filter bucket is fixedly connected to the bottom of the circular ring. A detachable bottom cover is provided at the bottom of the filter bucket. A support frame is fixedly connected to the inner wall of the bottom of the tank. A turntable is movably connected to the top of the support frame, and the turntable contacts the bottom of the filter bucket.
[0007] As a further embodiment of this utility model, the top of the tank is provided with an installation groove, and a sealing ring is fixedly connected to the bottom of the top cover, with the sealing ring located inside the installation groove.
[0008] As a further embodiment of this utility model, scrapers are fixedly connected to both sides of the ring, and the scrapers are in contact with the inner wall of the tank.
[0009] As a further improvement of this utility model, an observation port is provided on one side of the top cover and the tank body, and a viewing window is installed inside the observation port.
[0010] As a further embodiment of this utility model, a connection port is provided at the bottom of the tank, and a separation pipe is fixedly connected to the connection port.
[0011] As a further embodiment of this utility model, a water inlet is provided in the middle of the top cover, and a water inlet pipe is fixedly connected inside the water inlet. A filter screen is fixedly connected to the bottom end of the water inlet pipe.
[0012] As a further improvement of this utility model, both sides of the top cover are fixedly connected with hanging ears.
[0013] As a further embodiment of this utility model, the bottom outer wall of the tank is fixedly connected with multiple support columns, and the multiple support columns are symmetrically distributed.
[0014] The beneficial effects of this utility model are as follows:
[0015] 1. In this utility model, the filter barrel is rotated by a ring, and the water in the sludge is thrown out under the action of centrifugal force, which facilitates rapid separation and avoids the time-consuming and inefficient method of sludge concentration by letting it stand, thus improving the effect of the device.
[0016] 2. In this utility model, the rotating ring causes the scraper to rotate and clean the inner wall of the tank, preventing sludge and water from accumulating on the inner wall of the tank and improving the cleaning effect of the device.
[0017] 3. This utility model not only makes the connection between the tank and the top cover tighter through the cooperation of the sealing ring and the mounting groove, but also provides auxiliary support for the filter bucket through the turntable, making the device more stable during operation. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the front side of the high-efficiency sludge thickening device proposed in this utility model.
[0019] Figure 2 This is a cross-sectional view of the tank structure of the high-efficiency sludge thickening device proposed in this utility model;
[0020] Figure 3 This is an enlarged structural diagram of part A of the high-efficiency sludge thickening device proposed in this utility model;
[0021] Figure 4 This is an enlarged structural diagram of part B of the high-efficiency sludge thickening device proposed in this utility model.
[0022] In the diagram: 1. Support column; 2. Viewing window; 3. Tank body; 4. Top cover; 5. Inlet pipe; 6. Fixing base; 7. Hanging lug; 8. Separation pipe; 9. Filter barrel; 10. Turntable; 11. Support frame; 12. Ring; 13. Gear ring; 14. Sealing ring; 15. Gear; 16. Mounting groove; 17. Scraper frame; 18. Filter screen. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. The described embodiments are only some embodiments of the present utility model, not all embodiments. Other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are all within the protection scope of the present utility model.
[0024] Reference Figures 1-4 A high-efficiency sludge thickening device includes a tank body 3. The top of the tank body 3 is detachably connected to a top cover 4 by bolts. A viewing window is provided on the top cover 4. A fixing seat 6 is fixed to the top of the top cover 4 by bolts. A motor is fixed inside the fixing seat 6 by bolts. A gear 15 is rotatably connected to the bottom of the top cover 4. A gear ring 13 is rotatably connected to the bottom of the top cover 4. The gear ring 13 is an external gear rotary bearing structure, and the gear 15 meshes with the gear ring 13. A circular ring 12 is welded to the bottom of the gear ring 13. A filter bucket 9 is fixed to the bottom of the circular ring 12 by bolts. A detachable bottom cover is provided at the bottom of the filter bucket 9. When the motor rotates, the gear 15 drives the gear ring 13 to rotate, thereby causing the circular ring 12 to drive the filter bucket 9 to rotate. Under the action of centrifugal force, the water in the sludge is thrown out, which facilitates rapid separation.
[0025] A support frame 11 is fixed to the bottom inner wall of the tank 3 by bolts. A turntable 10 is rotatably connected to the top of the support frame 11, and the turntable 10 is in contact with the bottom of the filter barrel 9. The turntable 10 can provide auxiliary support for the filter barrel 9.
[0026] In this utility model, it should be noted that the top of the tank body 3 is provided with an installation groove 16, and the bottom of the top cover 4 is bonded with a sealing ring 14, and the sealing ring 14 is located inside the installation groove 16. Through the cooperation of the sealing ring 14 and the installation groove 16, the connection between the tank body 3 and the top cover 4 is made tighter.
[0027] Both sides of the ring 12 are fixed with scraper 17 by bolts, and the scraper 17 is in contact with the inner wall of the tank 3. The ring 12 rotates to make the scraper 17 rotate to clean the inner wall of the tank 3, so as to prevent sludge and water from accumulating on the inner wall of the tank 3.
[0028] An observation port is provided on one side of the tank body 3, and a viewing window 2 is installed inside the observation port to facilitate the staff to understand the working conditions inside the tank body 3;
[0029] The tank body 3 has a connection port at the bottom, through which a separation pipe 8 is fixed. The top cover 4 has a water inlet in the middle, through which a water inlet pipe 5 is fixed. The bottom end of the separation pipe 8 is fixed with a filter screen 18 by bolts. The wastewater that is thrown out and cleaned is filtered and discharged through the filter screen 18. Both sides of the top cover 4 are fixed with hanging ears 7 by bolts. The bottom outer wall of the tank body 3 is fixed with multiple support columns 1 by bolts, and the multiple support columns 1 are symmetrically distributed.
[0030] The working principle of this utility model is as follows: When sludge needs to be treated, the untreated sludge water slowly enters the filter bucket 9 inside the tank 3 through the inlet pipe 5. The motor is started, and the rotation of the motor causes the gear 15 to drive the gear ring 13 to rotate, thereby causing the ring 12 to drive the filter bucket 9 to rotate. Under the action of centrifugal force, the water in the sludge is thrown out, and the sludge remains in the filter bucket 9. At the same time, the rotation of the ring 12 causes the scraper 17 to rotate to clean the inner wall of the tank 3, preventing the sludge water from accumulating on the inner wall of the tank 3. Then, a small amount of sludge thrown out mixed with the cleaned wastewater is filtered and discharged through the filter screen 18. The separation pipe 8 is disassembled periodically, the filter screen 18 is checked, and the sludge is discharged. The sludge can be observed through the viewing window on the top cover 4. When the filter bucket 9 is full, the top cover 4 is removed, and the bottom cover of the filter bucket 9 is opened to remove the sludge.
[0031] Furthermore, the terms "installation," "setup," "connection," and "socketing" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral constructions; they can refer to mechanical or electrical connections; they can refer to direct connections or indirect connections via an intermediate medium, or internal connections between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
Claims
1. A high efficiency sludge thickening device comprising a tank (3), characterized in that, The top of the tank body (3) is detachably connected with the top cover (4) through bolts, the top of the top cover (4) is fixedly connected with the fixed seat (6), the fixed seat (6) is fixedly connected with the motor, the bottom of the top cover (4) is movably connected with the gear (15), the bottom of the top cover (4) is movably connected with the tooth ring (13), and the gear (15) is engaged with the tooth ring (13), the bottom of the tooth ring (13) is fixedly connected with the circular ring (12), the bottom of the circular ring (12) is fixedly connected with the filter barrel (9), the filter barrel (9) is provided with a detachable bottom cover, the inner wall of the bottom of the tank body (3) is fixedly connected with the support frame (11), the top of the support frame (11) is movably connected with the rotating disc (10), and the rotating disc (10) is in contact with the bottom of the filter barrel (9).
2. The high rate sludge thickener apparatus as claimed in claim 1, wherein, The top of the tank body (3) is provided with a mounting groove (16), the bottom of the top cover (4) is fixedly connected with the sealing ring (14), and the sealing ring (14) is located in the mounting groove (16).
3. The high rate sludge thickener apparatus as claimed in claim 1, wherein, Both sides of the circular ring (12) are fixedly connected with the scraping frame (17), and the scraping frame (17) is in contact with the inner wall of the tank body (3).
4. The high rate sludge concentration apparatus as claimed in claim 1, wherein The top cover (4) and the tank body (3) are provided with an observation port on one side, and the observation port is provided with a visual window (2).
5. The high rate sludge concentration apparatus as claimed in claim 1, wherein The bottom of the tank body (3) is provided with a connecting port, and the connecting port is fixedly and continuously provided with a separation pipe (8).
6. The high rate sludge concentration apparatus as claimed in claim 5, wherein The middle position of the top cover (4) is provided with a water inlet, and the water inlet is fixedly and continuously provided with a water inlet pipe (5), and the bottom end of the water inlet pipe (5) is fixedly connected with a filter screen (18).
7. The high rate sludge concentration apparatus as claimed in claim 1, wherein Both sides of the top cover (4) are fixedly connected with the hanging ears (7).
8. The high rate sludge concentration apparatus as claimed in claim 1, wherein The bottom outer wall of the tank body (3) is fixedly connected with a plurality of support columns (1), and the plurality of support columns (1) are symmetrically distributed.