Non-woven fabric pre-pressing mechanism
By adjusting the screw, cylindrical bearing, and threaded sleeve, combined with the adjustment of the spring and pressure roller, the problem of inconvenient pressure adjustment of the nonwoven fabric pre-compression mechanism was solved, and uniform pre-compression and density control of the nonwoven fabric were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-31
AI Technical Summary
Existing nonwoven pre-compression mechanisms have difficulty adjusting pressure, resulting in uneven density of the pre-compressed nonwoven fabric.
By employing the combination of an adjusting screw, cylindrical bearing, and threaded sleeve, and through the adjustment of springs and pressure rollers, combined with the reciprocating motion of the drive motor and threaded rod, precise adjustment and uniform transmission of pressure can be achieved.
This achieves uniform pre-compression of the nonwoven fabric, avoiding the problem of uneven density caused by excessive or insufficient pressure, and improving the smoothness and feel of the nonwoven fabric.
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Figure CN224063031U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nonwoven fabric technology, specifically a nonwoven fabric pre-compression mechanism. Background Technology
[0002] Non-woven fabric, also known as non-woven cloth, needle-punched cotton, and needle-punched non-woven fabric, is made of polyester fiber. It is produced through a needle-punching process, which can produce different thicknesses, feels, and hardnesses. Non-woven fabric is characterized by moisture resistance, breathability, flexibility, lightness, flame retardancy, non-toxicity, odorlessness, low price, and recyclability. It can be used in various industries, such as sound insulation, heat insulation, heating elements, masks, clothing, medical materials, and filling materials. Non-woven fabric has no warp or weft threads, making it very convenient to cut and sew. It is also lightweight and easy to shape, making it popular among handicraft enthusiasts. Because it is a fabric that does not require spinning and weaving, it is made by arranging short or long textile fibers in a directional or random manner to form a web structure, which is then reinforced by mechanical, thermal bonding, or chemical methods.
[0003] Nonwoven fabric, as a new type of environmentally friendly material, is widely used in many industries due to its characteristics such as moisture resistance, breathability, flexibility, lightness, flame retardancy, and non-toxicity and odorlessness. In the production process of nonwoven fabric, pre-compression is a key step, which has an important impact on the flatness, density, and hand feel of the nonwoven fabric. However, it has been found in the use of existing nonwoven fabric pre-compression mechanisms that it is not convenient to adjust the pressure. If the pressure is too high or too low, it will lead to uneven density of the pre-compressed nonwoven fabric, which cannot meet the needs of users. Therefore, those skilled in the art have provided a nonwoven fabric pre-compression mechanism to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this invention is to provide a nonwoven fabric pre-compression mechanism to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A nonwoven fabric pre-compression mechanism includes a fixed plate. Two support seats are fixedly connected to the bottom surface of the fixed plate. A horizontal plate is fixedly connected to the upper surface of the fixed plate. Two positioning frames are fixedly connected to the upper surface of the fixed plate. A connecting frame is commonly provided inside each positioning frame. Two threaded holes are opened on the right side of each connecting frame. A threaded rod is threadedly connected to the inner ring of each threaded hole. The inner sidewall of each positioning frame is rotatably connected to the left and right ends of the threaded rod via bearings. A drive motor is installed on the right side of each positioning frame. The output end of each drive motor is fixedly connected to the right end of the threaded rod. A threaded sleeve is fixedly embedded on the upper surface of the connecting frame. An adjusting screw is threadedly connected to the inside of the threaded sleeve. Pressure plates are provided on both the left and right sides of the connecting frame. Two springs are fixedly connected to the bottom surface of each pressure plate. A connecting plate is fixedly connected to the bottom ends of the two sets of springs. A force-bearing concave plate is fixedly connected to the side of the two pressure plates that are close to each other. A cylindrical bearing is embedded inside the force-bearing concave plate. The outer surface of the bottom end of the adjusting screw is rotatably connected to the inner ring of the cylindrical bearing. Two bearing seats are fixedly connected to the bottom surface of the connecting plate. A pressure roller is rotatably connected to the inner rings of the two bearing seats.
[0007] As a further improvement of this utility model: each of the support bases has two mounting holes on its inner sidewall, and each mounting hole has a threaded inner ring.
[0008] As a further embodiment of this utility model: the bottom surface of the fixing plate is fixedly connected to two reinforcing inclined blocks, and the two reinforcing inclined blocks are respectively fixedly connected to the side of the support base that is close to each other.
[0009] As a further improvement of this utility model: two guide grooves are provided on both the left and right sides of the connecting frame, and a guide block is slidably connected inside each guide groove. The two sets of guide blocks are fixedly connected to the sides of the pressure plate that are close to each other on opposite sides.
[0010] As a further improvement of this utility model: two sliding holes are provided on the upper surface of both pressure plates, and a sliding rod is slidably connected inside each sliding hole, with the bottom end of each sliding rod being fixedly connected to the upper surface of the connecting plate.
[0011] As a further improvement of this utility model: two blocking plates are provided below the connecting plate, and the top of each blocking plate is fixedly connected to the bottom surface of the connecting plate.
[0012] As a further embodiment of this utility model: two triangular blocks are fixedly connected to the bottom surface of the connecting plate, and the two triangular blocks are fixedly connected to the outer surface of the bearing seat on opposite sides.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This nonwoven fabric pre-compression mechanism, through the coordinated use of an adjusting screw, a cylindrical bearing, and a threaded sleeve, transmits pressure to the spring while simultaneously regulating its pressure. Utilizing the cooperation of the spring, pressure roller, sliding rod, and sliding hole, it concentrates and neutralizes the pressure at the pressure roller and spring, while also positioning the pressure plate. This prevents uneven density of the pre-compressed nonwoven fabric due to excessive or insufficient pressure. The coordination of the drive motor, threaded rod, threaded hole, and connecting frame facilitates the reciprocating motion of the pressure roller, achieving the purpose of pre-compressing the nonwoven fabric. Attached Figure Description
[0015] Figure 1 A schematic diagram of the three-dimensional structure of the fixing plate of a nonwoven fabric pre-compression mechanism;
[0016] Figure 2 This is a side cross-sectional schematic diagram of the force-bearing concave plate in a nonwoven fabric pre-compression mechanism;
[0017] Figure 3 This is a top-section schematic diagram of the connecting frame in a nonwoven fabric pre-compression mechanism;
[0018] Figure 4 This is a schematic diagram of the front section of the fixing plate in a nonwoven fabric pre-compression mechanism.
[0019] In the diagram: 1. Fixed plate; 2. Support base; 3. Mounting hole; 4. Reinforcing wedge block; 5. Horizontal plate; 6. Positioning frame; 7. Connecting frame; 8. Threaded sleeve; 9. Adjusting screw; 10. Pressure plate; 11. Spring; 12. Connecting plate; 13. Guide groove; 14. Guide block; 15. Sliding hole; 16. Sliding rod; 17. Threaded hole; 18. Threaded rod; 19. Drive motor; 20. Blocking plate; 21. Force-bearing concave plate; 22. Cylindrical bearing; 23. Pressure roller; 24. Bearing seat; 25. Triangular block. Detailed Implementation
[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Please see Figures 1-4In this embodiment of the utility model, a nonwoven fabric pre-compression mechanism includes a fixed plate 1. Two support seats 2 are fixedly connected to the bottom surface of the fixed plate 1. A horizontal plate 5 is fixedly connected to the upper surface of the fixed plate 1. Two positioning frames 6 are fixedly connected to the upper surface of the fixed plate 1. A connecting frame 7 is provided inside the positioning frames 6. Two threaded holes 17 are opened on the right side of the connecting frame 7. A threaded rod 18 is threadedly connected to the inner ring of each threaded hole 17. The inner sidewall of each positioning frame 6 is rotatably connected to the left and right ends of the threaded rod 18 via bearings. A drive motor 19 is installed on the right side of each positioning frame 6. The output end of each drive motor 19 is fixedly connected to the right end of the threaded rod 18. A threaded sleeve 8 is fixedly embedded in the upper surface of the connecting frame 7. An adjusting screw 9 is threadedly connected inside the threaded sleeve 8. Pressure plates 10 are provided on both the left and right sides of the connecting frame 7. Two springs 11 are fixedly connected to the bottom surface of each pressure plate 10. A connecting plate 12 is fixedly connected to the bottom ends of the two sets of springs 11. The two sides of the pressure plate 10 are fixedly connected to a force-bearing concave plate 21. A cylindrical bearing 22 is embedded inside the force-bearing concave plate 21. The outer surface of the bottom end of the adjusting screw 9 is rotatably connected to the inner ring of the cylindrical bearing 22. Two bearing seats 24 are fixedly connected to the bottom surface of the connecting plate 12. The inner rings of the two bearing seats 24 are rotatably connected to the pressure roller 23. Through the cooperation of the adjusting screw 9, the cylindrical bearing 22 and the threaded sleeve 8, the pressure is transmitted to the spring 11 and its pressure is adjusted. By utilizing the cooperation of the spring 11, the pressure roller 23, the sliding rod 16 and the sliding hole 15, the pressure is concentrated at the pressure roller 23 and the spring 11 and the pressure is neutralized. At the same time, the pressure plate 10 is positioned to avoid uneven density of the nonwoven fabric after pre-compression due to excessive or insufficient pressure. Through the cooperation of the drive motor 19, the threaded rod 18, the threaded hole 17 and the connecting frame 7, the pressure roller 23 is reciprocated to achieve the purpose of pre-compressing the nonwoven fabric.
[0023] Each support 2 has two mounting holes 3 on its inner sidewall. Each mounting hole 3 has a threaded inner ring. The mounting holes 3 facilitate the installation of the support 2. The bottom surface of the fixing plate 1 is fixedly connected to two reinforcing wedges 4. The two reinforcing wedges 4 are fixedly connected to the sides of the support 2 that are close to each other. The reinforcing wedges 4 facilitate the fixation of the support 2. The left and right sides of the connecting frame 7 have two guide grooves 13. Each guide groove 13 has a guide block 14 slidably connected inside. The two sets of guide blocks 14 are fixedly connected to the sides of the pressure plate 10 that are close to each other. The cooperation between the guide blocks 14 and the guide grooves 13 makes the pressure plate 10 move more smoothly.
[0024] Two sliding holes 15 are provided on the upper surface of each of the two pressure plates 10. A sliding rod 16 is slidably connected inside each sliding hole 15. The bottom end of each sliding rod 16 is fixedly connected to the upper surface of the connecting plate 12. The connecting plate 12 can be positioned by the cooperation of the sliding rod 16 and the sliding hole 15. Two blocking plates 20 are provided below the connecting plate 12. The top end of each blocking plate 20 is fixedly connected to the bottom surface of the connecting plate 12. The blocking plates 20 can block the pressure roller 23. Two triangular blocks 25 are fixedly connected to the bottom surface of the connecting plate 12. The side of the two triangular blocks 25 that are far apart from each other is fixedly connected to the outer surface of the bearing seat 24. The triangular blocks 25 can reinforce the bearing seat 24.
[0025] The working principle of this utility model is as follows: In use, first connect the drive motor 19 to the power supply and control it through the control switch. Then rotate the adjusting screw 9 so that the adjusting screw 9 can rotate in the inner ring of the cylindrical bearing 22 and the threaded sleeve 8, which can push the force-bearing concave plate 21 and the pressure plate 10 to move downward. As the pressure plate 10 moves, it can compress the spring 11, so that the spring 11 can spring the connecting plate 12 and the pressure roller 23 to move downward, thus completing the adjustment of the pressure of the pressure roller 23. By starting the drive motor 19, the threaded rod 18 can drive the connecting frame 7 to reciprocate, thus completing the pre-compression of the nonwoven fabric.
[0026] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A nonwoven fabric pre-pressing mechanism comprising a fixed plate (1), characterized in that, The bottom surface of the fixed plate (1) is fixedly connected with two support seats (2), the upper surface of the fixed plate (1) is fixedly connected with a horizontal plate (5), the upper surface of the fixed plate (1) is fixedly connected with two positioning frames (6), the inside of the positioning frame (6) is commonly provided with a connecting frame (7), the right side surface of the connecting frame (7) is provided with two threaded holes (17), the inner circle of each threaded hole (17) is threadedly connected with a threaded rod (18), the inner side wall of each positioning frame (6) is rotatably connected with the left and right two ends of the threaded rod (18) through a bearing, each right side surface of the positioning frame (6) is provided with a driving motor (19), the output end of each driving motor (19) is fixedly connected with the right end of the threaded rod (18), the upper surface of the connecting frame (7) is fixedly embedded with a threaded sleeve (8), the inside of the threaded sleeve (8) is threadedly connected with an adjusting screw rod (9), the left and right sides of the connecting frame (7) are provided with pressure plates (10), the bottom surface of each pressure plate (10) is fixedly connected with two springs (11), the bottom ends of the two groups of springs (11) are commonly fixedly connected with a connecting plate (12), the side surfaces of the two pressure plates (10) that are close to each other are commonly fixedly connected with a stress concave plate (21), the inside of the stress concave plate (21) is embedded with a cylindrical bearing (22), the outer surface of the bottom end of the adjusting screw rod (9) is rotatably connected with the inner circle of the cylindrical bearing (22), the bottom surface of the connecting plate (12) is fixedly connected with two bearing seats (24), the inner circles of the two bearing seats (24) are commonly rotatably connected with a compression roller (23).
2. The nonwoven pre-press mechanism of claim 1, wherein The inner side wall of each support seat (2) is provided with two mounting holes (3), and the inner circle of each mounting hole (3) is provided with a thread.
3. The nonwoven pre-press mechanism of claim 1, wherein The bottom surface of the fixed plate (1) is fixedly connected with two reinforcing inclined blocks (4), and the side surfaces of the two reinforcing inclined blocks (4) that are away from each other are fixedly connected with the side surfaces of the support seats (2) that are close to each other.
4. The nonwoven pre-press mechanism of claim 1, wherein The left and right side surfaces of the connecting frame (7) are provided with two guide grooves (13), and the inside of each guide groove (13) is slidably connected with a guide block (14), and the side surfaces of the two groups of guide blocks (14) that are away from each other are fixedly connected with the side surfaces of the pressure plates (10) that are close to each other.
5. The nonwoven pre-press mechanism of claim 1, wherein The upper surfaces of the two pressure plates (10) are provided with two sliding holes (15), and the inside of each sliding hole (15) is slidably connected with a sliding rod (16), and the bottom end of each sliding rod (16) is fixedly connected with the upper surface of the connecting plate (12).
6. The nonwoven pre-press mechanism of claim 1, wherein The bottom surface of the connecting plate (12) is fixedly connected with two blocking plates (20).
7. The nonwoven pre-press mechanism of claim 1, wherein The bottom surface of the connecting plate (12) is fixedly connected with two triangular blocks (25), and the side surfaces of the two triangular blocks (25) that are away from each other are fixedly connected with the outer surfaces of the bearing seats (24).