Melamine paper softening equipment

Abstract

The utility model belongs to the technical field of melamine paper processing, and particularly relates to melamine paper softening equipment which comprises a softening mechanism, the softening mechanism is placed on a workbench, the softening mechanism comprises a water storage tank, a temperature sensor and electric heating iron are installed in the water storage tank, and the temperature sensor is connected with the electric heating iron. The temperature sensor and the electric heating iron are electrically connected with a controller, heat insulation upper cover plates are oppositely installed on the left side and the right side of the top of the water storage tank, and a long and thin steam outlet groove is formed between the two heat insulation upper cover plates. The softening mechanism is simple to process and manufacture, and can quickly and safely generate steam, so that the high-temperature steam can soften melamine paper with different specifications in a safe and environment-friendly manner through the slender steam outlet groove.

Description

TECHNICAL FIELD

[0001] The utility model belongs to melamine paper processing technical field, concretely relates to a kind of melamine paper's softening equipment. BACKGROUND

[0002] Melamine paper, also known as "melamine paper", is a material widely used in furniture, decoration and other industries. It has good wear resistance, corrosion resistance and decorative properties, and can provide a beautiful and durable surface for products. In actual production and processing, melamine paper often needs to be softened for better subsequent processing, such as lamination, bending and other processes.

[0003] Traditional melamine paper softening methods have many problems. In the past, some enterprises used chemical softening agents to soften melamine paper. However, this method not only has high cost, but also causes serious environmental pollution problems. These chemicals may be volatile in the air during production, causing harm to the health of operators, and during product use, chemical residues may pose a potential threat to users. With the increasing awareness of environmental protection and the increasing strictness of environmental protection regulations, this method of using chemical softening agents is gradually restricted.

[0004] Another common softening method is to soften by heating. However, the existing softening equipment has complex structure, large volume, occupies a large amount of production space, and the manufacturing and maintenance cost of the equipment is high. In today's competitive market environment, small and medium-sized enterprises urgently need a simple, efficient, environmentally friendly and low-cost melamine paper softening equipment to meet production needs, improve production efficiency, reduce production cost, and meet environmental protection requirements. UTILITY MODEL CONTENT

[0005] To solve the above problems, the utility model aims to provide a melamine paper softening equipment to solve the problems of environmental pollution and complex equipment structure and high cost in traditional melamine paper softening methods.

[0006] To achieve the above purpose, the utility model adopts the technical scheme: a melamine paper softening equipment, including softening mechanism, the softening mechanism is placed on workbench, the softening mechanism includes water storage tank, temperature sensor and electric heating iron are installed in the inside of water storage tank, the temperature sensor and electric heating iron are electrically connected with controller, heat insulation upper cover plate is installed on the top of water storage tank left and right, elongated steam outlet groove is formed between two heat insulation upper cover plates.

[0007] The softening mechanism is simple in processing and manufacturing, can quickly and safely generate steam, and enables the high-temperature steam to pass through the slender steam outlet groove to safely and environmentally soften melamine paper of different specifications.

[0008] In order to effectively ensure the safety of the device in use,

[0009] As a further improvement of the above technical solution: the inside of the water storage tank is provided with a high-temperature-resistant floating ball liquid level switch, the bottom end of the float of the high-temperature-resistant floating ball liquid level switch is not lower than the heating part of the electric heating iron, the controller comprises a temperature controller and a buzzer, and the high-temperature-resistant floating ball liquid level switch is electrically connected with the controller.

[0010] The beneficial effect of the improvement is that when the water level in the water storage tank is lowered to below the float of the high-temperature-resistant floating ball liquid level switch, the controller receives and processes the electric signal of the high-temperature-resistant floating ball liquid level switch, controls the electric heating iron to be powered off, and issues a buzzer prompt to avoid the risk of dry burning.

[0011] In order to effectively ensure the installation stability of the two heat-insulating upper cover plates,

[0012] As a further improvement of the above technical solution: the two heat-insulating upper cover plates are connected with a horizontal plate at both ends.

[0013] The beneficial effect of the improvement is that the horizontal plate can stably connect the two heat-insulating upper cover plates, so that the two heat-insulating upper cover plates form a stable whole.

[0014] In order to ensure the safety of the device,

[0015] As a further improvement of the above technical solution: the edge part of the heat-insulating upper cover plate is flush with the four vertical side surfaces of the water storage tank.

[0016] The beneficial effect of the improvement is that the heat-insulating upper cover plate plays a heat-insulating role, avoiding that the operator is scalded by directly contacting the water storage tank when pushing and pulling the heat-insulating upper cover plate to adjust the position of the melamine paper.

[0017] In order to conveniently drain the remaining water in the water storage tank,

[0018] As a further improvement of the above technical solution: a drain valve is installed at the bottom of the water storage tank.

[0019] The beneficial effect of the improvement is that when the water storage tank is not used for a long time, the drain valve can be opened to drain the water in the water storage tank, avoiding that the water quality is reduced due to long-term storage.

[0020] In order to effectively ensure the position stability of the softening mechanism,

[0021] As a further improvement of the above technical solution: a groove body adapted to install the softening mechanism is formed at the top of the workbench.

[0022] The improved workbench can stably support the softening mechanism and limit the position of the softening mechanism.

[0023] In order to ensure the operation safety during the softening operation of the melamine paper;

[0024] As a further improvement of the above technical solution, the top surface of the workbench is not lower than the top surface of the water storage tank.

[0025] The improved workbench can stably support the softening mechanism and limit the position of the softening mechanism.

[0026] The parts not involved in the device are the same as or can be realized by the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 The structure of the present application is shown in the figure;

[0028] Figure 2 The structure of the workbench in the present application is shown in the figure;

[0029] Figure 3 The sectional view of the softening mechanism in the present application is shown in the figure;

[0030] In the figure: 1, workbench; 101, mounting groove; 2, softening mechanism; 3, controller; 4, water storage tank; 41, steam outlet groove; 5, heat insulation upper cover plate; 6, cross plate; 7, high-temperature-resistant floating ball liquid level switch; 8, temperature sensor; 9, electric heating iron; 10, drain valve. DETAILED DESCRIPTION

[0031] In order to make the skilled in the art better understand the technical solutions of the present application, the present application will be described in detail below in conjunction with the drawings, and the description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present application.

[0032] Example 1:

[0033] As Figure 1The utility model provides a kind of softening equipment of melamine paper, including softening mechanism 2, the softening mechanism 2 is placed on workbench 1, the softening mechanism 2 includes water storage tank 4, temperature sensor 8 and electric heating iron 9 are installed inside the water storage tank 4, temperature sensor 8 and electric heating iron 9 are electrically connected with controller 3, heat-insulating upper cover plate 5 is installed on the top left and right of water storage tank 4, elongated steam outlet groove 41 is formed between two heat-insulating upper cover plates 5, softening mechanism 2 is simple to process and manufacture, steam can be generated quickly and safely, so that high-temperature steam passes through elongated steam outlet groove 41 to safely and environmentally soften different specifications of melamine paper, high-temperature resistant float ball liquid level switch 7 is installed inside the water storage tank 4, the bottom end of the float of high-temperature resistant float ball liquid level switch 7 is not lower than the heating part of electric heating iron 9, the controller 3 includes temperature controller and buzzer, high-temperature resistant float ball liquid level switch 7 is electrically connected with controller 3, when the water level in water storage tank 4 is reduced to below the float of high-temperature resistant float ball liquid level switch 7, controller 3 receives and processes the electrical signal of high-temperature resistant float ball liquid level switch 7, controls electric heating iron 9 to be powered off, and emits a buzzing prompt to avoid the risk of dry burning, two ends of two heat-insulating upper cover plates 5 are connected with horizontal plate 6, horizontal plate 6 can stably connect two heat-insulating upper cover plates 5, so that two heat-insulating upper cover plates 5 form a stable whole, the edge of heat-insulating upper cover plate 5 is flush with the four vertical sides of water storage tank 4, heat-insulating upper cover plate 5 plays a heat-insulating role, to avoid the operator being scalded when pushing and pulling to adjust the position of melamine paper on heat-insulating upper cover plate 5, drain valve 10 is installed at the bottom of water storage tank 4, when water storage tank 4 is not used for a long time, drain valve 10 can be opened to discharge the water in water storage tank 4, to avoid water quality degradation caused by long-term storage, the top of workbench 1 is formed with a groove body adapted to install softening mechanism 2, workbench 1 can stably support softening mechanism 2 and limit the position of softening mechanism 2, the top surface of workbench 1 is not lower than the top surface of water storage tank 4, the top surface of workbench 1 can avoid the hands of personnel from contacting the side surface of water storage tank 4 while playing the role of supporting work materials, to play the role of protecting the safety of operators.

[0034] The working principle of this technical solution is as follows: A suitable amount of purified water is added to the water storage tank 4 through the steam outlet 41. When melamine paper needs to be softened, the electric heating iron 9 is activated by the controller 3. After being energized, the electric heating iron 9 heats the water in the water storage tank 4, generating steam that begins to escape. When the temperature sensor 8 detects that the water temperature has reached the set threshold, the controller 3 controls the electric heating iron 9 to temporarily cut off power or reduce its power to avoid wasting energy and water. When the water temperature drops to the preset lower limit, the electric heating iron 9 is energized again to ensure continuous and stable steam generation. The high-temperature steam generated after heating the water in the water storage tank 4 overflows through the steam outlet 41. At this time, the operator places the part of the melamine paper to be softened on the steam outlet 41 for a certain period of time, allowing the melamine paper to soften under the action of the high-temperature steam. Then, the operator removes the melamine paper and shapes the softened part. Because of the softening process… The melamine paper will not harden quickly after softening, so it can fully support subsequent work. Because steam softening is used, a lot of water will not accumulate on the surface of the melamine paper that is in contact with the steam. Also, since there is still some time before the next step, the residual water on the contact surface will be at a high temperature and will evaporate, without affecting the subsequent gluing process. Before softening, workers can use objects of appropriate length, such as wooden boards, to cover part of the steam outlet 41 according to the length of the melamine paper to be processed, to prevent a large amount of steam from overflowing directly without contacting the melamine paper and causing waste. When the water level in the water storage tank 4 drops below the float of the high-temperature resistant float level switch 7, the controller 3 receives and processes the electrical signal of the high-temperature resistant float level switch 7, controls the electric heating iron 9 to cut off the power, and emits a buzzer warning. When the water storage tank 4 is not used for a long time, the drain valve 10 can be opened to drain the water in the water storage tank 4 to prevent the water quality from deteriorating due to prolonged storage.

[0035] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only for the purpose of helping to understand the method and core ideas of the present invention. The above descriptions are only preferred embodiments of the present invention. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of the present invention, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the inventive concept and technical solution to other situations without modification, should all be considered within the scope of protection of the present invention.

Claims

1. A melamine paper softening apparatus characterized by: Including softening mechanism (2), the softening mechanism (2) is placed on the workbench (1), the softening mechanism (2) includes water storage tank (4), temperature sensor (8) and electric heating iron (9) are installed in the inside of water storage tank (4), temperature sensor (8) and electric heating iron (9) are electrically connected with controller (3), the top of water storage tank (4) is installed with heat insulation upper cover plate (5) on both sides, elongated vapor exhaust groove (41) is formed between two heat insulation upper cover plates (5).

2. A melamine paper softening apparatus according to claim 1, characterized in that: Temperature sensor (8) and electric heating iron (9) are installed in the inside of water storage tank (4), the bottom end of the float of high-temperature-resistant float ball liquid level switch (7) is not lower than the heating part of electric heating iron (9), the controller (3) includes temperature controller and buzzer, the high-temperature-resistant float ball liquid level switch (7) is electrically connected with controller (3).

3. A melamine paper softening apparatus according to claim 1, characterized in that: Two ends of two heat insulation upper cover plates (5) are connected with cross plate (6).

4. A melamine paper softening apparatus according to claim 1, characterized in that: The edge of heat insulation upper cover plate (5) is flush with the four vertical sides of water storage tank (4).

5. A melamine paper softening apparatus according to claim 1, characterized in that: The bottom of water storage tank (4) is installed with drain valve (10).

6. A melamine paper softening apparatus according to claim 1, characterized in that: The top of workbench (1) is formed with groove body suitable for installing softening mechanism (2).

7. A melamine paper softening apparatus according to claim 1, characterized in that: The top surface of workbench (1) is not lower than the top surface of water storage tank (4).

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