Clutch facing for commercial vehicle with gas engine

By designing detachable limiting and fixing components, the problem of replacing the entire clutch face plate after local wear is solved, enabling partial replacement of the friction plate and reducing resource waste.

CN224064729UActive Publication Date: 2026-03-31浙江科马摩擦材料股份有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing clutch face plate needs to be replaced after local wear, resulting in a waste of resources.

Method used

A clutch face plate for gas-powered commercial vehicles has been designed. It is made of ceramic fiber friction material, coated with an anti-oxidation coating, and the friction plate is detachably connected by a limiting component and a fixing component, allowing for partial replacement.

Benefits of technology

It enables the friction plates to be detachable and replaceable, avoiding the need for complete replacement, reducing resource waste, and improving efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The clutch facing for the gas engine commercial vehicle comprises an installation disc, a plurality of limiting frames are fixedly connected to the left side face and the right side face of the installation disc in a circumferential distribution mode, a friction plate is movably arranged between the two limiting frames, installation grooves are formed in the lower ends of the front side face and the rear side face of the friction plate, and limiting assemblies are arranged in the installation grooves. A plurality of positioning grooves are formed in the edge of the mounting disc in a circumferential distribution mode, and fixing assemblies are arranged on the inner sides of the positioning grooves. During use, the friction plate is inserted along the limiting frame, the limiting assembly fixes the friction plate preliminarily, the fixing plate is placed in the positioning groove, the two ends of the fixing plate are inserted into the tail ends of the sliding grooves, and the fixing assembly further fixes the friction plate, so that the friction plate is prevented from sliding during use; and the limiting assembly and the fixing assembly can be detached and recycled, so that the friction plate can be replaced.
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Description

Technical Field

[0001] This utility model relates to the field of clutch face plate technology, specifically to clutch face plates used in gas engine commercial vehicles. Background Technology

[0002] Clutch face plates are a type of friction material. Any mechanical equipment and various moving vehicles must have braking or transmission devices. Clutch face plates are the component materials that rely on friction to perform transmission functions. According to their uses, they can be divided into two categories: mechanical clutch face plates and automotive clutch face plates.

[0003] Existing clutch face plates require replacement of the friction plates after a period of use. However, in current situations, when the face plates are partially worn, the entire face plate often needs to be replaced, resulting in a significant waste of resources. Utility Model Content

[0004] The purpose of this invention is to provide a clutch face plate for gas-powered commercial vehicles to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a clutch face plate for a gas engine commercial vehicle, comprising a mounting plate, wherein multiple limiting brackets are fixedly connected to the left and right sides of the mounting plate in a circumferential distribution, a friction plate is movably arranged between two of the limiting brackets, and a mounting groove is provided at the lower end of the front and rear sides of the friction plate, a limiting component is provided inside the mounting groove, and multiple positioning grooves are provided in a circumferential distribution on the edge of the mounting plate, and a fixing component is provided inside the positioning groove.

[0006] Preferably, the friction pad is made of ceramic fiber friction material, and the surface of the friction pad is coated with an anti-oxidation coating.

[0007] Preferably, the limiting component includes a mounting plate, a first fixing bolt passing through the middle of the mounting plate, a threaded hole on one side of the mounting groove, the first fixing bolt being threadedly connected to the friction plate through the threaded hole, a spring being fixedly connected to the side of the mounting plate, a limiting rod being fixedly connected to the end of the spring away from the mounting plate, an arc surface being formed at the end of the limiting rod away from the spring, and a through hole being formed in the middle of the limiting rod.

[0008] Preferably, the fixing component includes a fixing plate with a square hole in the middle, second fixing bolts passing through both ends of the fixing plate, and threaded holes in the inner surface of the positioning groove. The second fixing bolts are threadedly connected to the mounting plate through the threaded holes.

[0009] Preferably, the mounting plate has a shaft hole in the middle, and a positioning ring is fixedly connected to the middle of the left and right sides of the mounting plate. Multiple shock-absorbing grooves are distributed circumferentially on the sides of the mounting plate, and the multiple shock-absorbing grooves are located between the shaft hole and the positioning ring. A shock-absorbing spring is provided inside the shock-absorbing groove.

[0010] Preferably, the limiting frame is T-shaped, with a limiting hole in the middle of the side of the limiting frame and a through hole in the middle of the top surface of the limiting frame, the through hole and the limiting hole being interconnected.

[0011] Preferably, a sliding groove is provided in the middle of the front and rear sides of the friction plate, and the friction plate is slidably connected to the limiting frame through the sliding groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. When using this utility model, the friction plate is inserted along the limiting frame. Under the action of the spring, the limiting rod pops out into the limiting hole, thereby initially fixing the friction plate. The fixing plate is placed in the positioning groove, and both ends of the fixing plate are inserted into the end of the sliding groove. The second fixing bolt is screwed in, thereby further fixing the friction plate and preventing the friction plate from sliding during use.

[0014] 2. When using this utility model, the second fixing bolt is removed from the fixing plate by using a screwdriver or other tools, and a cylinder is inserted into the through hole. The cylinder moves along the arc surface of one end of the limiting rod, squeezing the limiting rod into the mounting groove, thereby releasing the limiting of the friction plate. The limiting component and the fixing component can be disassembled and recycled, so that the friction plate can be replaced. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a partial structural schematic diagram of the present invention;

[0017] Figure 3 This is a cross-sectional view of the limiting frame of this utility model;

[0018] Figure 4 This is a schematic diagram of the friction plate structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the limiting component structure of this utility model.

[0020] In the diagram: 1. Mounting plate; 2. Limiting bracket; 3. Friction plate; 4. Mounting groove; 5. Limiting assembly; 51. Mounting plate; 52. First fixing bolt; 53. Spring; 54. Limiting rod; 55. Through hole; 6. Positioning groove; 7. Fixing assembly; 71. Fixing plate; 72. Square hole; 73. Second fixing bolt; 8. Shaft hole; 9. Positioning ring; 10. Shock-absorbing spring; 11. Limiting hole; 12. Through hole; 13. Slide groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides a technical solution: a clutch face plate for a gas engine commercial vehicle, including a mounting plate 1, multiple limit brackets 2 are circumferentially distributed and welded to the left and right sides of the mounting plate 1, a friction plate 3 is movably installed between two limit brackets 2, a mounting groove 4 is opened at the lower end of the front and rear sides of the friction plate 3, a limit component 5 is installed inside the mounting groove 4, multiple positioning grooves 6 are circumferentially distributed and opened at the edge of the mounting plate 1, and a fixing component 7 is installed inside the positioning groove 6.

[0023] The friction plate 3 is made of ceramic fiber friction material. The surface of the friction plate 3 is coated with an anti-oxidation coating. The friction plate 3 does not contain asbestos, thus eliminating the pollution hazards of asbestos. It also has excellent high-temperature resistance, and the friction coefficient does not decrease significantly under high-temperature conditions and the wear is low.

[0024] The limiting component 5 includes a mounting plate 51, a first fixing bolt 52 passing through the middle of the mounting plate 51, a threaded hole on one side of the mounting groove 4, the first fixing bolt 52 being threadedly connected to the friction plate 3 through the threaded hole, a spring 53 being welded to the side of the mounting plate 51, a limiting rod 54 being welded to the end of the spring 53 away from the mounting plate 51, an arc surface being provided at the end of the limiting rod 54 away from the spring 53, and a through hole 55 being provided in the middle of the limiting rod 54.

[0025] The fixing component 7 includes a fixing plate 71, a square hole 72 is opened in the middle of the fixing plate 71, a second fixing bolt 73 is passed through both ends of the fixing plate 71, and a threaded hole is opened on the inner surface of the positioning groove 6. The second fixing bolt 73 is threadedly connected to the mounting plate 1 through the threaded hole.

[0026] The shaft hole 8 is opened in the middle of the mounting plate 1, the positioning ring 9 is welded to the middle of the left and right sides of the mounting plate 1, and multiple damping grooves are distributed in a circle on the side of the mounting plate 1. The multiple damping grooves are located between the shaft hole 8 and the positioning ring 9, and the damping spring 10 is installed inside the damping groove.

[0027] The limiting frame 2 is T-shaped, with the limiting hole 11 located in the middle of the side of the limiting frame 2 and the through hole 12 located in the middle of the top surface of the limiting frame 2. The through hole 12 and the limiting hole 11 are interconnected.

[0028] The slide groove 13 is formed in the middle of the front and rear sides of the friction plate 3, and the friction plate 3 is slidably connected to the limit frame 2 through the slide groove 13.

[0029] Working principle: In use, the mounting plate 51 is installed in the mounting groove 4 by the first fixing bolt 52. The limit 54 is pressed into the mounting groove 4, and the friction plate 3 is inserted along the limit frame 2. Under the action of the spring 53, the limit rod 54 pops out into the limit hole 11, thus initially fixing the friction plate. The fixing plate 71 is placed in the positioning groove 6, and both ends of the fixing plate 71 are inserted into the end of the sliding groove 13. The second fixing bolt 73 is screwed in, thus further fixing the friction plate 3 and preventing the friction plate 3 from sliding during use. When the friction plate 3 needs to be replaced, the second fixing bolt 73 is removed from the fixing plate 71 by using a screwdriver or other tools. A cylinder is inserted into the through hole 12. The cylinder moves along the arc surface of one end of the limit rod 54, pressing the limit rod 54 into the mounting groove 4, thus releasing the limit on the friction plate 3. The limit component 5 and the fixing component 7 can be disassembled and recycled, so that the friction plate 3 can be replaced. This utility model has the advantages of being easy to use and having good performance.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. Clutch facing for a gas engine commercial vehicle, comprising a mounting disc (1), characterised in that: A plurality of limiting frames (2) are fixedly connected to the left and right sides of the mounting disc (1) in a circumferential distribution, a friction plate (3) is movably arranged between two limiting frames (2), an installation slot (4) is formed in the lower end of the front and rear sides of the friction plate (3), a limiting assembly (5) is arranged in the installation slot (4), the limiting assembly (5) comprises an installation plate (51), a first fixing bolt (52) is arranged in the middle of the installation plate (51), a threaded hole is formed in one side of the installation slot (4), the first fixing bolt (52) is threadedly connected with the friction plate (3) through the threaded hole, a spring (53) is fixedly connected to the side of the installation plate (51), a limiting rod (54) is fixedly connected to the end of the spring (53) away from the installation plate (51), an arc surface is formed in the end of the limiting rod (54) away from the spring (53), a perforation (55) is formed in the middle of the limiting rod (54), a plurality of positioning grooves (6) are formed in the edge of the mounting disc (1) in a circumferential distribution, and a fixing assembly (7) is arranged in the inner side of the positioning groove (6).

2. Clutch facing for a gas engine utility vehicle according to claim 1, characterized in that: The friction plate (3) is made of ceramic fiber friction material, and the surface of the friction plate (3) is coated with an oxidation-resistant paint.

3. The clutch facing for a gas engine commercial vehicle of claim 1, characterized in that: The fixing assembly (7) comprises a fixing plate (71), a square hole (72) is formed in the middle of the fixing plate (71), second fixing bolts (73) are arranged in the two ends of the fixing plate (71), threaded holes are formed in the inner surface of the positioning groove (6), and the second fixing bolts (73) are threadedly connected with the mounting disc (1) through the threaded holes.

4. The clutch facing for a gas engine commercial vehicle of claim 1, characterized in that: An axle hole (8) is formed in the middle of the mounting disc (1), a positioning ring (9) is fixedly connected to the middle of the left and right sides of the mounting disc (1), a plurality of damping grooves are formed in the side of the mounting disc (1) in a circumferential distribution, and the plurality of damping grooves are located between the axle hole (8) and the positioning ring (9), and a damping spring (10) is arranged in the damping groove.

5. The clutch facing for a gas engine commercial vehicle of claim 1, characterized in that: The limiting frame (2) is T-shaped, a limiting hole (11) is formed in the middle of the side of the limiting frame (2), and a through hole (12) is formed in the middle of the top surface of the limiting frame (2), the through hole (12) and the limiting hole (11) are in communication with each other.

6. The clutch facing for a gas engine commercial vehicle of claim 1, characterized in that: Slip grooves (13) are formed in the middle of the front and rear sides of the friction plate (3), and the friction plate (3) is slidably connected with the limiting frame (2) through the slip grooves (13).