Adjustable pipeline wall thickness nondestructive testing equipment

Abstract

The utility model discloses an adjustable pipeline wall thickness nondestructive testing device which structurally comprises a base, a pressure sensor and a pipe fitting to be tested, a mounting frame and a vertical plate are fixedly arranged at the two ends of the upper portion of the base respectively, the adjustable pipeline wall thickness nondestructive testing device further comprises a clamping mechanism, a rotating mechanism, a moving mechanism and a moving frame, the clamp is used for clamping and fixing a to-be-tested pipe fitting; the rotating mechanism is arranged on the vertical plate and comprises a rotating frame, and the rotating frame is rotationally arranged on the vertical plate; the moving mechanism is arranged on the rotating frame, a moving frame is arranged on the rotating frame in a sliding mode, and the moving frame slides along the rotating frame under the control of the moving mechanism; and a distance adjusting mechanism is arranged on the movable frame. The utility model belongs to the field of pipeline production, and particularly relates to adjustable nondestructive testing equipment for the wall thickness of a pipeline.

Description

Technical Field

[0001] This utility model belongs to the field of pipeline production, specifically referring to an adjustable pipeline wall thickness non-destructive testing device. Background Technology

[0002] Pipelines are a crucial component in industrial production, energy transmission, and municipal engineering; their safety and reliability directly impact production efficiency and public safety. Pipeline wall thickness is a key indicator of pipeline health; thinning of the wall can lead to pipe rupture, leaks, or even explosions, causing severe economic losses and safety hazards. Therefore, regular non-destructive testing of pipeline wall thickness is essential to ensuring safe pipeline operation.

[0003] However, existing pipe wall thickness testing equipment still has the following problems in practical applications:

[0004] Poor versatility: Existing equipment is usually designed for pipes of specific specifications and is difficult to adapt to pipes of different diameters, wall thicknesses and materials; Limited detection range: Traditional equipment usually uses fixed probes or manually adjusts the probe position, making it difficult to achieve comprehensive detection of the inner wall of the pipe; Complex adjustment operation: Existing equipment requires frequent manual operation during clamping, adjustment and detection, which is not only inefficient, but also prone to inaccurate detection results due to improper operation. Utility Model Content

[0005] The technical problems to be solved by this utility model are poor versatility, limited detection range, and complex adjustment operation.

[0006] To solve the above problems, the technical solution adopted by this utility model is as follows: The adjustable pipe wall thickness non-destructive testing equipment proposed by this utility model includes a base, a pressure sensor and a pipe to be tested. A mounting frame and a vertical plate are fixed at both ends of the upper part of the base, and the device also includes a clamping mechanism, a rotating mechanism, a moving mechanism and a moving frame.

[0007] The clamping mechanism is mounted on the mounting frame and is used to clamp and fix the pipe fitting to be tested;

[0008] The rotating mechanism is mounted on the upright plate, and the rotating mechanism includes a rotating frame, which is rotatably mounted on the upright plate;

[0009] The moving mechanism is mounted on the rotating frame, and the moving frame is slidably mounted on the rotating frame, sliding along the rotating frame under the control of the moving mechanism;

[0010] The mobile frame is equipped with a distance adjustment mechanism.

[0011] Furthermore, the clamping mechanism includes a first motor, a first lead screw, and a connecting block. The first motor is fixed to the side of the mounting frame, the first lead screw is rotatably located inside the mounting frame and passes through the mounting frame and the first motor shaft. A limiting post is fixed inside the mounting frame, and the first lead screw passes vertically through the connecting block to control the connecting block to slide along the limiting post. An arc-shaped clamping plate is fixed on the side of the connecting block near the rotating mechanism.

[0012] Furthermore, the first lead screw adopts a double-ended lead screw structure with opposite thread directions on both sides, and the connecting block and clamp are provided in two sets, which are symmetrically connected to both sides of the first lead screw.

[0013] Furthermore, the rotating mechanism also includes a rotating motor, a rotating disk, and a connecting rod. The rotating motor is fixed to the outside of the upright plate, and the rotating frame is formed by the rotating disks on both sides and the connecting rod in the middle. One end of the rotating frame passes through the upright plate and is shaft-connected to the rotating motor.

[0014] Furthermore, the axis of the connecting rod is equidistant from the two clamping plates.

[0015] Furthermore, the moving mechanism includes a second motor and a second lead screw. The second motor is fixed to the outside of the rotating disk, and the second lead screw is rotatably disposed inside the rotating frame and passes through the rotating disk and the shaft of the second motor. The second lead screw is vertically threaded through the moving frame to control the movement of the moving frame.

[0016] Furthermore, the adjusting mechanism includes an electric telescopic rod, a first rotating rod, a second rotating rod, and a slider. The slider is slidably mounted on a movable frame. The fixed end of the electric telescopic rod is fixedly connected to the movable frame, and the movable end of the electric telescopic rod is fixedly connected to the slider. One end of the first rotating rod is rotatably connected to the movable frame, and the other end of the first rotating rod is rotatably connected to one end of the second rotating rod. The other end of the second rotating rod is rotatably connected to the slider. A top block is rotatably provided at the rotatable connection between the second rotating rod and the first rotating rod, and the pressure sensor is located on the outside of the top block.

[0017] The beneficial effects of this utility model by adopting the above structure are as follows:

[0018] 1. The adjustable pipe wall thickness non-destructive testing equipment proposed in this solution can clamp and fix pipe fittings of different specifications by setting up a clamping mechanism, with a wide clamping range.

[0019] 2. The adjustable pipe wall thickness non-destructive testing equipment proposed in this solution can be used to measure pipe fittings with different inner diameters by adjusting the position of the pressure sensor through the adjustment mechanism set on the moving frame.

[0020] 3. The adjustable pipe wall thickness non-destructive testing equipment proposed in this solution controls the sliding and rotation of the moving frame by setting a rotating mechanism and a moving mechanism, so as to realize the sliding and rotation measurement of the inner wall of the pipe to be tested. The measurement range is comprehensive and can ensure that no measurement position is missed. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the first overall structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the second overall structure of the present invention;

[0023] Figure 3 This is a schematic diagram of the third overall structure of this utility model;

[0024] Figure 4 for Figure 3 A magnified view of a portion of point A in the middle.

[0025] Among them, 1. Base, 101. Mounting frame, 102. Vertical plate, 2. Clamping mechanism, 201. First motor, 202. First lead screw, 203. Limiting post, 204. Connecting block, 205. Clamping plate, 3. Rotating mechanism, 301. Rotating motor, 302. Rotating frame, 303. Rotating disk, 304. Connecting rod, 4. Moving mechanism, 401. Second motor, 402. Second lead screw, 5. Moving frame, 6. Adjusting distance mechanism, 601. Electric telescopic rod, 602. First rotating rod, 603. Second rotating rod, 604. Top block, 605. Slider, 7. Pressure sensor.

[0026] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0028] like Figure 1-4As shown, this utility model proposes an adjustable pipe wall thickness non-destructive testing device, including a base 1, a pressure sensor 7, and a pipe to be tested. A mounting frame 101 and a vertical plate 102 are fixed at both ends of the upper part of the base 1, respectively. It also includes a clamping mechanism 2, a rotating mechanism 3, a moving mechanism 4, and a moving frame 5. The clamping mechanism 2 is mounted on the mounting frame 101 and is used to clamp and fix the pipe to be tested. The clamping mechanism 2 includes a first motor 201, a first lead screw 202, and a connecting block 204. The first motor 201 is fixed to the side of the mounting frame 101, and the first lead screw... The first motor 202 is rotatably mounted inside the mounting bracket 101 and passes through the mounting bracket 101 and is shaft-connected to the first motor 201. A limiting post 203 is fixed inside the mounting bracket 101. The first lead screw 202 is vertically threaded through the connecting block 204, controlling the connecting block 204 to slide along the limiting post 203. An arc-shaped clamping plate 205 is fixed on the side of the connecting block 204 near the rotating mechanism 3. The first lead screw 202 adopts a double-ended screw structure with opposite thread directions on both sides. There are two sets of connecting blocks 204 and clamping plates 205, which are symmetrically connected on both sides of the first lead screw 202.

[0029] like Figure 1-2 As shown, the rotating mechanism 3 is mounted on the upright plate 102. The rotating mechanism 3 includes a rotating frame 302, which is rotatably mounted on the upright plate 102. A moving mechanism 4 is mounted on the rotating frame 302, and a moving frame 5 is slidably mounted on the rotating frame 302, sliding along the rotating frame 302 under the control of the moving mechanism 4. The rotating mechanism 3 also includes a rotating motor 301, a rotating disk 303, and a connecting rod 304. The rotating motor 301 is fixed to the outside of the upright plate 102, and the rotating frame 302 consists of rotating disks 303 on both sides and a middle rotating disk 303. The connecting rod 304 is fixedly connected. One end of the rotating frame 302 passes through the vertical plate 102 and is shaft-connected to the rotating motor 301. The axis of the connecting rod 304 is equidistant from the two side clamps 205. The moving mechanism 4 includes a second motor 401 and a second lead screw 402. The second motor 401 is fixed on the outside of the rotating disk 303. The second lead screw 402 is rotatably located on the inside of the rotating frame 302 and passes through the rotating disk 303 and is shaft-connected to the second motor 401. The second lead screw 402 is vertically threaded through the moving frame 5 to control the movement of the moving frame 5.

[0030] like Figure 1-4 As shown, the movable frame 5 is equipped with an adjustment mechanism 6, which includes an electric telescopic rod 601, a first rotating rod 602, a second rotating rod 603, and a slider 605. The slider 605 is slidably mounted on the movable frame 5. The fixed end of the electric telescopic rod 601 is fixedly connected to the movable frame 5, and the movable end of the electric telescopic rod 601 is fixedly connected to the slider 605. One end of the first rotating rod 602 is rotatably connected to the movable frame 5, and the other end of the first rotating rod 602 is rotatably connected to one end of the second rotating rod 603. The other end of the second rotating rod 603 is rotatably connected to the slider 605. A top block 604 is rotatably mounted at the rotatable connection between the second rotating rod 603 and the first rotating rod 602. A pressure sensor 7 is located on the outside of the top block 604.

[0031] In practical use, the pipe to be tested is placed on the outside of the rotating frame 302, with one end placed between the two clamping plates 205. The first motor 201 is started to rotate the first lead screw 202. Under the limiting guidance of the limiting column 203, the connecting blocks 204 on both sides are controlled to drive the clamping plates 205 to move and complete the clamping and fixing of the pipe to be tested.

[0032] After clamping, the electric telescopic rod 601 is activated to control the slider 605 to slide along the moving frame 5. At this time, the first rotating rod 602 and the second rotating rod 603 rotate relative to the moving frame 5 and the slider 605 respectively, until the pressure sensor 7 outside the top block 604 and the inner wall of the pipe to be tested are in contact, which can be used for measuring pipes with different inner diameter specifications.

[0033] Then, the second motor 401 rotates the second lead screw 402, and under the limiting guidance of the connecting rod 304, it controls the moving frame 5 to move, driving the top block 604 and the pressure sensor 7 to slide and measure along the inner wall of the pipe to be tested. At the same time, the rotary motor 301 is started to rotate the rotating frame 302, which can control the pressure sensor 7 to rotate and measure along the inner wall of the pipe to be tested. By changing the data of the pressure sensor 7, the uneven wall thickness can be calculated, and the measurement range is comprehensive.

[0034] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. An adjustable pipe wall thickness non-destructive testing device, comprising a base, a pressure sensor and a pipe to be tested, two ends of the upper part of the base are respectively fixedly provided with a mounting frame and a vertical plate, characterized in that, It also includes clamping mechanism, rotating mechanism, moving mechanism and moving frame: The clamping mechanism is arranged on the mounting frame and used for clamping and fixing the pipe to be measured; The rotating mechanism is arranged on the vertical plate, and the rotating mechanism includes a rotating frame, which is rotationally arranged on the vertical plate; The moving mechanism is arranged on the rotating frame, and the moving frame is slidingly arranged on the rotating frame and slides along the rotating frame under the control of the moving mechanism; The moving frame is provided with a distance adjusting mechanism.

2. An adjustable pipe wall thickness non-destructive testing apparatus according to claim 1, wherein: The clamping mechanism includes a first motor, a first screw rod and a connecting block, the first motor is fixedly arranged on the side of the mounting frame, the first screw rod is rotationally arranged on the inner side of the mounting frame and penetrates the mounting frame and the shaft of the first motor, a limiting column is fixedly arranged on the inner side of the mounting frame, the first screw rod penetrates the connecting block perpendicularly, the connecting block slides along the limiting column under the control of the first screw rod, and the connecting block is fixedly provided with an arc-shaped clamping plate on the side close to the rotating mechanism.

3. An adjustable pipe wall thickness non-destructive testing apparatus according to claim 2, wherein: The first screw rod adopts a double-end screw rod structure with opposite threads on two sides, the connecting block and the clamping plate are provided with two groups and are symmetrically connected on the two sides of the first screw rod.

4. An apparatus for the non-destructive testing of pipe wall thickness according to claim 3, wherein: The rotating mechanism further includes a rotating motor, a rotating disc and a connecting rod, the rotating motor is fixedly arranged on the outer side of the vertical plate, the rotating frame is fixedly connected by two rotating discs on the two sides and a connecting rod in the middle, and one end of the rotating frame penetrates the vertical plate and is connected with the shaft of the rotating motor.

5. An adjustable pipe wall thickness non-destructive testing apparatus according to claim 4, wherein: The connecting rod has equal distances from the two clamping plates.

6. An adjustable pipe wall thickness non-destructive testing apparatus according to claim 5, wherein: The moving mechanism includes a second motor and a second screw rod, the second motor is fixedly arranged on the outer side of the rotating disc, the second screw rod is rotationally arranged on the inner side of the rotating frame and penetrates the rotating disc and the second motor, the second screw rod penetrates the moving frame perpendicularly and controls the movement of the moving frame.

7. An adjustable pipe wall thickness non-destructive testing apparatus according to claim 6, wherein: The distance adjusting mechanism includes an electric telescopic rod, a first rotating rod, a second rotating rod and a sliding block, the sliding block is slidingly arranged on the moving frame, the fixed end of the electric telescopic rod is fixedly connected with the moving frame, the movable end of the electric telescopic rod is fixedly connected with the sliding block, one end of the first rotating rod is rotationally connected with the moving frame, the other end of the first rotating rod is rotationally connected with one end of the second rotating rod, the other end of the second rotating rod is rotationally connected with the sliding block, a top block is rotationally arranged at the rotation connection position of the second rotating rod and the first rotating rod, and a pressure sensor is arranged on the outer side of the top block.

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