Safety explosion-proof structure of chemical reaction kettle

By introducing a drive motor and processing components into the chemical reactor, the adsorption plates can be easily replaced and automatically depressurized, solving the problems of unstable gas pressure and time-consuming replacement of adsorption materials in traditional chemical reactors, thus improving safety and convenience.

CN224071938UActive Publication Date: 2026-04-03WANGDA GRP CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional chemical reactors cannot automatically regulate internal pressure during venting, leading to excessive pressure and the risk of explosion. Furthermore, replacing adsorbent materials is time-consuming and labor-intensive.

Method used

A safe and explosion-proof structure for a chemical reactor was designed. It uses a drive motor and processing components, and the adsorption plate can be easily replaced through an electric push rod and a linkage plate. Automatic pressure relief is achieved through a piston and a pressure relief hole.

Benefits of technology

It enables time-saving and labor-saving replacement of adsorption plates and automatic pressure relief, improving the safety and ease of use of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safety explosion-proof structure of a chemical reaction kettle, which belongs to the technical field of chemical safety and comprises a reaction kettle body and a mounting box mounted on the side surface of the reaction kettle body, two adjusting rods are slidably connected to the inner wall of the mounting box, and an open type bearing frame is fixedly connected between the two adjusting rods. A plurality of through holes facilitating gas circulation are formed in the top end of the bearing frame, an adsorption plate used for adsorbing chemical harmful gas is placed on the inner side of the bearing frame, a sealing plate bonded with a sealing gasket is fixedly connected to the side face of the bearing frame, a mounting plate is fixedly connected to the side face of the mounting box, and a driving shaft is rotationally connected to the side face of the mounting plate; a driving motor providing power for the driving shaft is installed on the side face of the installation plate, a linkage plate is fixedly connected to one end of the driving shaft, and the fixed end of an electric push rod is installed on the side face of the linkage plate. According to the safe explosion-proof structure of the chemical reaction kettle, the adsorption plate is convenient to replace, so that the replacement operation of the adsorption plate is more time-saving and labor-saving.
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Description

Technical Field

[0001] This utility model belongs to the field of chemical safety technology, and in particular to a safe explosion-proof structure for a chemical reaction vessel. Background Technology

[0002] A reaction vessel is a comprehensive reaction container. The design of its structure, function, and accessories is based on the reaction conditions. During operation, to balance the internal pressure, venting is necessary. Traditional venting methods cannot automatically regulate the stability of the internal pressure, resulting in poor safety. Excessive internal pressure can easily lead to overpressure, affecting normal operation and potentially causing an explosion. Existing explosion-proof structures for chemical reaction vessels, while ensuring stable pressure by venting the gas and treating it with adsorption components to protect workers' health, still require time-consuming and labor-intensive replacement of the adsorption material, which is bolted to the inside of the collection frame.

[0003] A search revealed a Chinese patent document (authorization announcement number CN219217490U), which discloses a safety explosion-proof structure for a chemical reactor, belonging to the field of chemical safety technology. The device includes a collection frame screwed onto the outside of the reactor body and a venting pipe connected to the collection frame. The collection frame is annular with a hollow interior. One end of the venting pipe extends into the collection frame, and the other end connects to the inside of the reactor body. Two venting pipes are symmetrically arranged about the reactor body. A partition plate is fixed inside the collection frame, dividing the internal space into an outlet area and a filtration and adsorption area. This explosion-proof structure can automatically release pressure when the pressure in the reactor is too high and can treat the gas discharged after pressure release, reducing the risk of pollution. While this patent protects the health of workers to some extent, the adsorption material is bolted to the inside of the collection frame, making its replacement time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of this invention is to provide a safe and explosion-proof structure for chemical reaction vessels to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a safe and explosion-proof structure for a chemical reactor, comprising a reactor body and an installation box installed on the side of the reactor body. The side of the installation box is equipped with a treatment component to ensure the safety and explosion-proof properties of the reactor body. Two adjusting rods are slidably connected to the inner wall of the installation box, and an open-type support frame is fixedly connected between the two adjusting rods. The top of the support frame has multiple through holes to facilitate gas flow. An adsorption plate for adsorbing harmful chemical gases is placed inside the support frame, and a sealing plate for bonding sealing gaskets is fixedly connected to the side of the support frame. An installation plate is fixedly connected to the side of the installation box, and a drive shaft is rotatably connected to the side of the installation plate. A drive motor that provides power to the drive shaft is installed on the side of the installation plate. A linkage plate is fixedly connected to one end of the drive shaft, and a fixed end of an electric push rod is installed on the side of the linkage plate. The driving end of the electric push rod passes through the connecting plate and is fixedly connected to a positioning plate that limits the position of the sealing plate.

[0006] Preferably, the processing component includes a connecting pipe extending through the side of the mounting box and a limiting box installed at the bottom of the connecting pipe.

[0007] Preferably, the top of the mounting box is provided with an exhaust port.

[0008] Preferably, a piston is slidably connected to the inner side of the connecting pipe, and a movable plate that penetrates and connects to the connecting pipe is fixedly connected to the side of the piston. A pressure relief hole is provided on the outer periphery of the connecting pipe.

[0009] Preferably, a reset spring is fixedly connected to the inner side of the limiting box, and one end of the reset spring is fixedly connected to a movable plate connected to the inner wall of the limiting box.

[0010] Preferably, the side of the movable plate is connected and fixed to the movable plate.

[0011] Compared with the prior art, the technical effects and advantages of this utility model are as follows:

[0012] This chemical reactor features a safe and explosion-proof structure. Thanks to the design of the drive motor and processing components, the positioning plate is released from the pressure on the sealing plate by activating the electric push rod. Then, the drive motor rotates the linkage plate (until it is parallel to the vertical of the mounting box), allowing the sealing plate to be pulled out and the adsorption plate to be replaced. This makes the replacement of the adsorption plate more convenient. Compared with the replacement method of existing devices, the replacement of the adsorption plate in this device is more time-saving and labor-saving. In addition, the design of the processing components can achieve an automatic pressure relief effect, thus achieving a safe and explosion-proof effect.

[0013] The chemical reactor has a safe and explosion-proof structure, which facilitates the replacement of the adsorption plates, making the replacement operation more time-saving and labor-saving. Attached Figure Description

[0014] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the sealing plate after adjustment.

[0017] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle;

[0018] Figure 4 This is a schematic diagram of the structure of the processing component of this utility model;

[0019] Figure 5 This is a cross-sectional view of the connection of the processing component of this utility model.

[0020] Explanation of reference numerals in the attached figures:

[0021] In the diagram: 1. Reactor body; 2. Mounting box; 3. Processing component; 31. Connecting pipe; 32. Movable plate; 33. Limiting box; 34. Piston; 35. Return spring; 36. Moving plate; 4. Sealing plate; 5. Bearing frame; 6. Adsorption plate; 7. Adjusting rod; 8. Electric push rod; 9. Mounting plate; 10. Drive motor; 11. Drive shaft; 12. Linkage plate; 13. Positioning plate. Detailed Implementation

[0022] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.

[0023] Unless otherwise defined, the directions mentioned herein, such as up, down, left, right, front, back, inside, and outside, are based on the directions shown in the figures of this utility model, and are explained here together.

[0024] The connection method can adopt existing methods such as bonding, welding, bolting, etc., depending on the actual needs. Techniques, methods and equipment known to those skilled in the art may not be discussed in detail. However, where appropriate, the techniques, methods and equipment should be regarded as part of the specification. The proportions of the components in the drawings are for reference only and can be adjusted to a certain extent according to the actual use.

[0025] Examples, such as Figures 1 to 5 As shown, the reactor includes a reactor body 1 and a mounting box 2 installed on the side of the reactor body 1. The reactor body 1 is based on existing mature technology; please refer to the prior art for details. The side of the mounting box 2 is equipped with a treatment component 3 to ensure the safety and explosion-proof properties of the reactor body 1. Two adjusting rods 7 are slidably connected to the inner wall of the mounting box 2. An open-type support frame 5 is fixedly connected between the two adjusting rods 7, and the top of the support frame 5 has multiple through holes to facilitate gas flow. An adsorption plate 6 for adsorbing harmful chemical gases is placed inside the support frame 5. The specific material of the adsorption plate 6 can be adjusted according to the actual chemical product. A sealing plate 4 with an adhesive sealing gasket is fixedly connected to the side of the support frame 5 to ensure sealing. The gasket design prevents gas leakage inside the mounting box 2. The mounting box 2 is fixedly connected to the side of the mounting plate 9, and the side of the mounting plate 9 is rotatably connected to the drive shaft 11. The side of the mounting plate 9 is also equipped with a drive motor 10 that provides power to the drive shaft 11. The drive motor 10 is designed to adjust the position of the positioning plate 13. One end of the drive shaft 11 is fixedly connected to the linkage plate 12, and the side of the linkage plate 12 is equipped with the fixed end of the electric push rod 8. The electric push rod 8 is designed to ensure that the positioning plate 13 squeezes the sealing plate 4, so that the sealing gasket fits against the mounting box 2. The drive end of the electric push rod 8 passes through the connecting plate and is fixedly connected to the positioning plate 13 that limits the position of the sealing plate 4.

[0026] The processing component 3 includes a connecting pipe 31 that runs through the side of the mounting box 2 and a limiting box 33 installed at the bottom of the connecting pipe 31. The top of the mounting box 2 is provided with an exhaust hole. A piston 34 is slidably connected to the inner side of the connecting pipe 31, and a movable plate 32 that runs through the connecting pipe 31 is fixedly connected to the side of the piston 34. A pressure relief hole is provided on the outer periphery of the connecting pipe 31. One end of the connecting pipe 31 is connected to the reactor body 1. When the piston 34 moves to one end, the pressure relief hole can perform pressure relief operation. A return spring 35 is fixedly connected to the inner side of the limiting box 33. The design of the return spring 35 can drive the piston 34 to return when the pressure decreases. One end of the return spring 35 is fixedly connected to a movable plate 36 that is connected to the inner wall of the limiting box 33. The side of the movable plate 36 is connected and fixedly connected to the movable plate 32.

[0027] The electric actuator 8 and the drive motor 10 are both conventional instruments. Their working principles, dimensions, and models are irrelevant to the function of this application, so they will not be described in detail. Both are controlled by remote control switches. The control method of this utility model is through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail. The scale of the attached drawings is for reference only and can be adjusted to a certain extent according to the actual use.

[0028] Working principle

[0029] This chemical reactor has a safe and explosion-proof structure. During use, when the pressure inside the reactor body 1 is high or continuously increasing, the gas pressure will enter the connecting pipe 31 and squeeze the piston 34. When the piston 34 is squeezed and moves, it will drive the moving plate 36 at one end of the movable plate 32 to move in conjunction. When the piston 34 moves to a certain position, the pressure relief hole can be used to release the pressure. The gas released during the pressure relief process enters the installation box 2, passes through the adsorption plate 6 for treatment, and is finally discharged. When the adsorption plate 6 needs to be replaced, the electric push rod 8 is started to drive the positioning plate 13 to release the pressure on the sealing plate 4, and the drive motor 10 is started to drive the linkage plate 12 to rotate until it is parallel to the vertical of the installation box 2. Then the sealing plate 4 can be pulled out and the adsorption plate 6 can be replaced.

[0030] It should be noted that, in this document, relational terms such as "one" and "two" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A chemical reaction kettle safety explosion-proof structure, comprising a reaction kettle body (1) and a mounting box (2) mounted on the side of the reaction kettle body (1), a processing assembly (3) for ensuring the safety explosion-proof of the reaction kettle body (1) is mounted on the side of the mounting box (2), characterized in that: The inner wall of the mounting box (2) is slidably connected with two adjusting rods (7), the two adjusting rods (7) are fixedly connected with an open bearing frame (5), the top end of the bearing frame (5) is provided with a plurality of through holes facilitating gas circulation, the inner side of the bearing frame (5) is placed with an adsorption plate (6) for adsorbing harmful gas of chemical industry, the side of the bearing frame (5) is fixedly connected with a sealing plate (4) with a bonding sealing gasket, the side of the mounting box (2) is fixedly connected with a mounting plate (9), the side of the mounting plate (9) is rotatably connected with a driving shaft (11), the side of the mounting plate (9) is provided with a driving motor (10) for providing power for the driving shaft (11), one end of the driving shaft (11) is fixedly connected with a linkage plate (12), the side of the linkage plate (12) is provided with a fixed end of an electric push rod (8), the driving end of the electric push rod (8) is fixedly connected with a positioning plate (13) limiting the sealing plate (4) through a connecting plate.

2. The safety explosion-proof structure of a chemical reaction kettle according to claim 1, characterized in that: The processing assembly (3) comprises a communication pipe (31) connected through the side of the mounting box (2) and a limiting box (33) mounted at the bottom end of the communication pipe (31).

3. The safety explosion-proof structure of a chemical reaction vessel according to claim 2, characterized in that: The top end of the mounting box (2) is provided with an exhaust hole.

4. The safety explosion-proof structure of a chemical reaction vessel according to claim 2, characterized in that: The inner side of the communication pipe (31) is slidably connected with a piston (34), the side of the piston (34) is fixedly connected with a movable plate (32) connected through the communication pipe (31), and the outer periphery of the communication pipe (31) is provided with a pressure relief hole.

5. The safety explosion-proof structure of a chemical reaction vessel according to claim 2, characterized in that: The inner side of the limiting box (33) is fixedly connected with a return spring (35), and one end of the return spring (35) is fixedly connected with a moving plate (36) connected with the inner wall of the limiting box (33).

6. The safety explosion-proof structure of a chemical reaction vessel according to claim 5, characterized in that: The side of the moving plate (36) is fixedly connected with the movable plate (32).

Citation Information

Patent Citations

  • Lifting platform for construction

    CN219217490U