Stamping coil material ultrasonic cleaning device

Abstract

The utility model relates to the technical field of cleaning equipment, in particular to a stamping roll material ultrasonic cleaning device which comprises a cleaning box and a supporting roller assembly installed in the cleaning box. The cleaning box comprises a plurality of cleaning cavities in the conveying direction of the stamping coil stock, a supporting roller assembly is arranged in the cleaning box, the supporting roller assembly comprises a plurality of supporting rollers, and the supporting rollers are provided with limiting assemblies; the limiting assembly comprises two limiting ring pieces which are oppositely arranged and installed on the supporting roller in a sliding mode, and the two limiting ring pieces are each provided with a locking screw used for being locked with the supporting roller. The ultrasonic cleaning device has the effect that the problem that the stamping roll material is prone to slipping on the supporting roller when the stamping roll material is ultrasonically cleaned is solved.

Description

Technical Field

[0001] This application relates to the field of cleaning equipment technology, and in particular to an ultrasonic cleaning device for stamped coils. Background Technology

[0002] Ultrasonic cleaning devices use ultrasonic vibrations and sound energy to clean products. Compared with traditional chemical cleaning devices, they offer advantages such as high efficiency, flexibility, and environmental friendliness, and are widely used in the cleaning of industrial products. In related technologies, ultrasonic cleaning devices for cleaning stamped coils include a cleaning chamber and a support roller assembly installed within the cleaning chamber. The cleaning chamber typically includes multiple cleaning chambers along the conveying direction of the stamped coil. By setting up the support roller assembly, the stamped coil can move up and down and be immersed in each cleaning chamber, thereby achieving cleaning. The support roller assembly includes a support rod fixed to the cleaning chamber and a protruding post fixed to the support rod for contact with the stamped coil. Regarding the aforementioned related technologies, the inventors believe that during ultrasonic cleaning of stamped coils, there is a problem of slippage of the stamped coil on the support roller assembly. Utility Model Content

[0003] To address the issue of slippage during ultrasonic cleaning of stamped coils, this application provides an ultrasonic cleaning device for stamped coils.

[0004] The ultrasonic cleaning device for stamped coils provided in this application adopts the following technical solution:

[0005] An ultrasonic cleaning device for stamped coils includes a cleaning chamber and a support roller assembly installed inside the cleaning chamber. The cleaning chamber includes at least two cleaning chambers along the conveying direction of the stamped coils. The support roller assembly is provided inside the cleaning chamber and includes multiple support rollers. The support rollers are provided with limiting components. The limiting components include two limiting rings arranged opposite to each other and slidably installed on the support rollers. Both limiting rings are provided with locking screws for locking with the support rollers.

[0006] By adopting the above technical solution, the width of the channel through which the stamped coil passes can be adjusted by adjusting the gap between the two limiting rings, thereby limiting the conveying of the stamped coil in the width direction, thus reducing the probability of the stamped coil slipping in the ultrasonic cleaning device for stamped coil, and helping to keep the cleaning and conveying of the stamped coil stable.

[0007] Optionally, both limiting rings have mounting grooves on their opposite sides and a buffer ring is provided in the mounting groove; an annular elastic support is provided between the buffer ring and the bottom surface of the mounting groove.

[0008] By adopting the above technical solution, the elastic support can provide elastic support for the buffer ring. When the stamped coil impacts the buffer ring, the buffer ring can buffer the impact, which helps to reduce the wear between the stamped coil and the buffer ring.

[0009] Optionally, the buffer ring has a mounting groove on the upper side of its central through hole, and an abutment protrusion can be detachably installed in the mounting groove.

[0010] By adopting the above technical solution, since the stamped coil will only come into contact with and wear on a specific area of ​​the buffer ring, namely the area above the central through hole of the buffer ring, by setting an installation groove and abutment protrusion in this area, a new abutment protrusion can be replaced after the abutment protrusion is worn, so that the surface of the area in the buffer ring that comes into contact with the stamped coil remains smooth, thereby further reducing the wear of the stamped coil on the limiting ring.

[0011] Optionally, the mounting groove includes a first groove and a second groove that connects the first groove and the top outer wall of the buffer ring; the abutting protrusion includes an abutting portion arranged in the first groove and a connecting portion arranged in the second groove; the side wall of the connecting portion is provided with a plunger hole and a ball spring plunger is provided in the plunger hole; the side wall of the second groove is provided with a snap-fit ​​hole for the ball spring plunger to snap into.

[0012] By adopting the above technical solution, the connection method between the abutment protrusion and the mounting groove is disclosed. The abutment protrusion and the mounting groove are engaged by a ball-head spring plunger and a snap-fit ​​hole, thereby achieving the snap-fit ​​fixation of the abutment protrusion.

[0013] Optionally, both sides of the connecting part are provided with the plunger hole and the ball spring plunger.

[0014] By adopting the above technical solution and engaging both ends, the engagement and fixation of the abutment protrusion is further achieved, and the installation stability of the abutment protrusion is improved.

[0015] Optionally, the abutment protrusion may also include a handle portion connected to the connecting portion and extending to the outside of the mounting groove.

[0016] By adopting the above technical solution, a handle is provided on the abutment, which facilitates the installation and removal of the abutment by the operator.

[0017] Optionally, the support roller assembly includes an input support roller located at the input end of the cleaning tank, a first support roller located inside the cleaning chamber, a second support roller located between adjacent cleaning chambers, and an output support roller located at the output end of the cleaning tank. The horizontal height of the input support roller, the horizontal height of the second support roller, and the horizontal height of the output support roller are all higher than the horizontal height of the first support roller.

[0018] By adopting the above technical solution, the distribution of the support roller assembly is disclosed. The horizontal height of the input support roller, the second support roller and the output support roller is higher than the horizontal height of the first support roller, so that the stamped coil can move up and down and be immersed in each cleaning chamber, thereby realizing the cleaning of the stamped coil.

[0019] Optionally, a spray drying box is provided at the rear end of the cleaning box. The spray drying box has an inlet for inputting the stamped coil and an outlet for outputting the stamped coil. The spray drying box is provided with a spraying component and a drying component along the conveying direction of the stamped coil.

[0020] By adopting the above technical solution, a spray drying box is set at the rear end of the cleaning box. After the stamped coil is ultrasonically cleaned multiple times, it enters the spray drying box from the feed port. The surface is sprayed and dried by the spraying and drying components, and then it leaves the spray drying box from the discharge port, thus realizing the cleaning and drying of the stamped coil.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] 1. An ultrasonic cleaning device for stamped coils, wherein a support roller assembly is provided in the cleaning chamber, so that when the stamped coil is ultrasonically cleaned, the first end of the stamped coil can be horizontally placed between two limiting rings of the support roller, and the width of the channel through which the stamped coil passes can be adjusted by adjusting the gap between the two limiting rings, thereby limiting the conveying of the stamped coil in the width direction, thereby reducing the probability of the stamped coil slipping in the ultrasonic cleaning device for stamped coils, and helping to keep the cleaning and conveying of the stamped coil stable;

[0023] 2. The buffer ring is elastically supported by the elastic support component, so that when the stamped coil impacts the buffer ring, the buffer ring can buffer the impact, which helps to reduce the wear between the stamped coil and the buffer ring.

[0024] 3. By setting up a support roller assembly, and ensuring that the horizontal height of the input support roller, the second support roller, and the output support roller are all higher than the horizontal height of the first support roller, the stamped coil can move up and down and be immersed in each cleaning chamber, thereby achieving the cleaning of the stamped coil. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the ultrasonic cleaning device for stamped coils in this embodiment.

[0026] Figure 2 This is a schematic diagram of the support roller structure in this embodiment.

[0027] Figure 3 This is a cross-sectional schematic diagram of the limiting ring component in this embodiment.

[0028] Figure 4 This is a cross-sectional schematic diagram of the engagement between the buffer ring and the abutment protrusion in this embodiment.

[0029] Figure 5 This is a schematic diagram of the ultrasonic cleaning device for stamped coils after the cover is opened in this embodiment.

[0030] Figure 6 yes Figure 2 A schematic diagram of the internal structure of the spray drying box at point A.

[0031] Explanation of reference numerals in the attached drawings: 1. Cleaning tank; 11. Cleaning chamber; 12. Partition; 2. Support roller assembly; 21. Input support roller; 22. First support roller; 23. Second support roller; 24. Output support roller; 3. Support roller; 31. Mounting flange; 32. Limiting assembly; 321. Limiting ring; 3211. Mounting ring groove; 322. Fixing ring; 3221. Locking screw; 33. Buffer ring; 331. Mounting groove; 3311. First groove body; 3312. Second tank; 33121, snap-fit ​​hole; 34, elastic support; 35, abutting protrusion; 351, abutting part; 352, connecting part; 353, handle part; 354, plunger hole; 36, ball head spring plunger; 361, plunger housing; 362, plunger spring; 363, plunger ball head; 4, spray drying box; 41, top cover; 42, shower assembly; 421, universal nozzle; 43, drying assembly; 431, air jet pipe; 44, feed inlet; 45, discharge outlet. Detailed Implementation

[0032] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0033] This application discloses an ultrasonic cleaning device for stamped coil materials. (Refer to...) Figure 1 The ultrasonic cleaning device for stamped coils includes a cleaning chamber 1, a support roller assembly 2 installed inside the cleaning chamber 1, and a spray drying chamber 4 located at the rear end of the cleaning chamber 1. A top cover 41 is provided on the top of the spray drying chamber 4. The cleaning chamber 1 includes at least two cleaning chambers 11 along the conveying direction of the stamped coils. In this embodiment, there are two cleaning chambers 11, separated by a partition 12.

[0034] Reference Figure 1 and Figure 2 The support roller assembly 2 includes multiple support rollers 3. Both ends of the support rollers 3 are fixedly installed on the inner wall of the cleaning tank 1. In this embodiment, both ends of the support rollers 3 are provided with mounting flanges 31, and the mounting flanges 31 are fixed to the inner wall of the cleaning tank 1 by screws.

[0035] Reference Figure 2 and Figure 3 The support roller 3 is equipped with a limiting component 32 for restricting the lateral movement of the stamped coil. The limiting component 32 includes two limiting rings 321 arranged opposite to each other and slidably mounted on the support roller 3. The two limiting rings 321 have a fixing ring 322 on their opposite sides, and a locking screw 3221 for locking with the support roller 3 is provided at the fixing ring 322. The locking screw 3221 penetrates radially through the inner and outer surfaces of the fixing ring 322 and is threadedly engaged with the fixing ring 322.

[0036] Reference Figure 3 Both limiting rings 321 have mounting ring grooves 3211 on their opposing sides. Each mounting ring groove 3211 contains a buffer ring 33. An annular elastic support 34 is provided between the buffer ring 33 and the bottom surface of the mounting ring groove 3211. In this embodiment, the elastic support 34 is a rubber support ring.

[0037] Reference Figure 4 The buffer ring 33 has a mounting groove 331 on the upper side of its central through hole. The mounting groove 331 includes a first groove 3311 and a second groove 3312 connecting the first groove 3311 and the top outer wall of the buffer ring 33. An abutment protrusion 35 is detachably mounted in the mounting groove 331. The abutment protrusion 35 includes an abutment portion 351 disposed in the first groove 3311, a connecting portion 352 disposed in the second groove 3312, and a handle portion 353 connected to the connecting portion 352. The handle portion 353 extends to the outside of the mounting groove 331.

[0038] Reference Figure 4To facilitate quick assembly and disassembly between the abutment protrusion 35 and the buffer ring 33, both sides of the connecting portion 352 of the abutment protrusion 35 are provided with plunger holes 354, and ball-head spring plungers 36 are installed within the plunger holes 354. Both sides of the second groove 3312 are provided with snap-fit ​​holes 33121 for engaging the ball-head spring plungers 36. The ball-head spring plunger 36 includes a plunger housing 361, a plunger spring 362, and a plunger ball head 363. One end of the plunger spring 362 abuts against the bottom of the inner cavity of the plunger housing 361, and the other end abuts against the plunger ball head 363, ensuring that the plunger ball head 363 always tends to abut against the opening of the plunger housing 361. When the connecting part 352 is inserted into the second groove 3312, the two plunger ball heads 363 respectively abut against the two snap-fit ​​holes 33121 on the side wall of the second groove 3312, thereby realizing the snap-fit ​​of the abutment protrusion 35.

[0039] Reference Figure 1 The support roller assembly 2 includes an input support roller 21 located at the input end of the cleaning tank 1, two first support rollers 22 located in the cleaning chamber 11, a second support roller 23 located between adjacent cleaning chambers 11, and an output support roller 24 located at the output end of the cleaning tank 1. The horizontal height of the input support roller 21, the horizontal height of the second support roller 23, and the horizontal height of the output support roller 24 are all higher than the horizontal height of the first support roller 22.

[0040] Reference Figure 5 and Figure 6 The spray drying box 4 is equipped with a spraying assembly 42 and a drying assembly 43 along the conveying direction of the stamped coil. The spray drying box 4 also has an inlet 43 for feeding the stamped coil and an outlet 44 for outputting the stamped coil on both sides. The spraying assembly 42 includes multiple universal nozzles 421 arranged along the conveying direction of the stamped coil. The universal nozzles 421 are distributed on both sides of the stamped coil and spray water onto the coil to rinse away residual dirt on its surface. The spraying assembly also includes a water tank connected to the universal nozzles, a water pump that pumps water from the water tank into the universal nozzles, and a return water pipe connecting the bottom of the inner cavity of the spray drying box 4 to the water tank.

[0041] Reference Figure 5 and Figure 6 The drying assembly 43 includes multiple air jet pipes 431 installed at the top of the spray drying box 4 and connected to the factory's air supply system. After the stamped coil is cleaned by the spray assembly 42, it is then dried by air jet pipes 431 to achieve a drying effect.

[0042] The implementation principle of the ultrasonic cleaning device for stamped coil material in this application embodiment is as follows: When ultrasonically cleaning the stamped coil material, the first end of the stamped coil material is first placed horizontally between the two limiting rings 321 of the support roller 3. The width of the channel through which the stamped coil material passes is adjusted by adjusting the gap between the two limiting rings 321, thereby limiting the width direction of the conveying of the stamped coil material. Under the conveying of the alternating first support roller 322 and second support roller 323, the stamped coil material rises and falls and is immersed in each cleaning chamber 11, thereby realizing multiple ultrasonic cleaning of the stamped coil material. After the stamped coil material has undergone multiple ultrasonic cleanings, the stamped coil material is input into the spray drying box 4 from the feed port 44 located at the front end of the spray drying box 4. After being cleaned by the spray assembly 42 and dried by the drying assembly 43 inside the spray drying box 4, it is output from the discharge port 45 at the rear end of the spray drying box 4.

[0043] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An ultrasonic cleaning device for stamped coils, characterized in that, The utility model provides a stamping material cleaning device, including cleaning box (1) and the support roller assembly (2) installed in cleaning box (1), the cleaning box (1) includes at least two cleaning chambers (11) along the conveying direction of stamping material, the support roller assembly (2) is arranged in the cleaning box (1), the support roller assembly (2) includes a plurality of support rollers (3), the support roller (3) is provided with limiting assembly (32), the limiting assembly (32) includes two opposite limiting ring pieces (321) slidingly installed in the support roller (3), and the limiting ring piece (321) is provided with locking screw (3221) for locking with the support roller (3).

2. The apparatus according to claim 1, wherein Two limiting ring pieces (321) are provided with mounting ring grooves (3211) on opposite sides and buffer annular rings (33) in the mounting ring grooves (3211), and annular elastic supports (34) are arranged between the buffer annular rings (33) and the bottom surfaces of the mounting ring grooves (3211).

3. The apparatus of claim 2 wherein, The buffer annular ring (33) is provided with a mounting groove (331) in the upper side region of the central through hole, and an abutting protrusion (35) is detachably mounted in the mounting groove (331).

4. The apparatus according to claim 3, wherein The mounting groove (331) includes a first groove body (3311) and a second groove body (3312) communicating the first groove body (3311) and the top outer wall of the buffer annular ring (33), the abutting protrusion (35) includes an abutting portion (351) arranged in the first groove body (3311) and a connecting portion (352) arranged in the second groove body (3312), the side wall of the connecting portion (352) is provided with a plunger hole (354) and a ball head spring plunger (36) arranged in the plunger hole (354), and a clamping hole (33121) for clamping the ball head spring plunger (36) is formed in the side wall of the second groove body (3312).

5. The apparatus of claim 4 wherein, The connecting portion (352) is provided with the plunger hole (354) and the ball head spring plunger (36) on both side walls.

6. The apparatus of claim 4 wherein, The abutting protrusion (35) further includes a handle portion (353) connected to the connecting portion (352) and extending to the outside of the mounting groove (331).

7. The apparatus of claim 1 wherein, The support roller assembly (2) includes an input support roller (21) located at the input end of the cleaning box (1), a first support roller (22) located in the cleaning chamber (11), a second support roller (23) located between adjacent cleaning chambers (11), and an output support roller (24) located at the output end of the cleaning box (1), and the horizontal height of the input support roller (21), the horizontal height of the second support roller (23), and the horizontal height of the output support roller (24) are all higher than the horizontal height of the first support roller (22).

8. The apparatus of claim 1 wherein, The rear end of the cleaning box (1) is provided with a spray air drying box (4) having an inlet (44) for inputting the stamping material and an outlet (45) for outputting the stamping material, and the spray air drying box (4) is provided with a spray assembly (42) and a blow-drying assembly (43) along the conveying direction of the stamping material.

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