Industrial sewage sedimentation device

By designing an industrial wastewater settling device with a feeding mechanism and a stirring and guiding mechanism, the problems of outlet blockage and inconvenient flocculant addition were solved, realizing the automation and efficient separation of wastewater treatment.

CN224077138UActive Publication Date: 2026-04-03CHANGSHA NUOCHI ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-12
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing industrial wastewater settling devices are prone to clogging at the outlet and cannot automatically add flocculants, which affects wastewater treatment efficiency.

Method used

An industrial wastewater settling device was designed, comprising a settling tank, a feeding mechanism, a stirring and guiding mechanism, and an electrically controlled drain valve. The height of the drain valve is adjusted by an electric push rod, flocculant is automatically added by a screw conveyor, and the sludge is smoothly discharged by a stirring rod and a sludge guiding spiral blade.

Benefits of technology

It achieves effective separation of sewage and sludge, avoids clogging problems, and improves the automation and efficiency of sewage treatment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224077138U_ABST
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Abstract

The utility model discloses an industrial sewage settling device, which belongs to the technical field of industrial sewage treatment and comprises a settling box, a settling tank is arranged in the settling box, a sludge discharge pipe is fixedly connected to the bottom of the settling box, an electric control sludge discharge valve is fixedly mounted at the bottom of the sludge discharge pipe, and a box cover is mounted at the top of the settling box in a threaded manner. A feeding mechanism is arranged on the top of the box cover, a stirring and guiding mechanism is arranged on the box cover, and a movable groove is formed in the side portion of the settling box. According to the utility model, after sewage settles in the inner cavity of the settling tank, the electric push rod is utilized to adjust the height of the lifting sealing plate and the height of the electric control drain valve, so that the bottom of one end of the electric control drain valve is flush with the sewage sludge layering surface, and the electric control drain valve is opened to discharge the settled sewage; settled sludge is prevented from blocking the electric control drainage valve to influence the drainage of sewage.
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Description

Technical Field

[0001] This utility model relates to the field of industrial wastewater treatment technology, and more specifically, to an industrial wastewater settling device. Background Technology

[0002] Wastewater treatment is the process of purifying wastewater to meet the water quality requirements for discharge into a water body or for reuse. Industrial wastewater contains a lot of solid impurities. During the wastewater treatment process, the wastewater needs to be settled so that the solid particles inside settle to the bottom of the settling chamber, thereby separating the wastewater from the solid particles inside.

[0003] A search revealed that utility model patent CN215798935U discloses a sedimentation device for industrial wastewater treatment, comprising a sedimentation structure including a sedimentation tank, a cover opening, a sedimentation hopper, a sedimentation outlet, a water outlet, and a filter screen. A feed cover is installed on the upper side of the sedimentation structure, comprising a sealing cover body, a cover groove, a shim block, a motor lifting groove, a telescopic rod, a water inlet pipe, and a coagulant addition pipe. A stirring structure is installed on the bottom side of the feed cover, comprising a stirring shaft, a bidirectional motor, a stirring rod, a one-way bearing, a conical screw, a closed plug, and a drain screw. A cover opening is provided on the upper edge of the sedimentation tank. A sedimentation hopper is fixedly installed on the bottom side of the sedimentation tank, and a sedimentation outlet is fixedly installed on the bottom side of the sedimentation hopper. A water outlet is installed on one side of the sedimentation hopper. This sedimentation device for industrial wastewater treatment can quickly perform sedimentation and facilitate the discharge of sediment, greatly improving work efficiency and saving time and labor. However, the aforementioned patents have the following shortcomings: the outlet height is fixed, which can affect wastewater discharge when sludge clogs the outlet; furthermore, it is inconvenient to automatically add flocculants when continuously treating wastewater through sedimentation. Therefore, we propose an industrial wastewater sedimentation device. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide an industrial wastewater sedimentation device.

[0005] To solve the above problems, the present invention adopts the following technical solution: an industrial wastewater settling device, including a settling tank, a settling trough inside the settling tank, a sludge discharge pipe fixedly connected to the bottom of the settling tank, an electrically controlled sludge discharge valve fixedly installed at the bottom of the sludge discharge pipe, a tank cover threadedly installed on the top of the settling tank, a feeding mechanism on the top of the tank cover, a stirring and guiding mechanism on the tank cover, a movable groove on the side of the settling tank, a lifting groove inside the settling tank, a lifting sealing plate movably sleeved in the inner cavity of the lifting groove, an electrically controlled drain valve fixedly installed on the outside of the lifting sealing plate, a connecting block fixedly connected to the outer side of the top of the lifting sealing plate, an installation block fixedly connected to the outside of the settling tank, an electric push rod fixedly installed on the bottom surface of the installation block, the output end of the electric push rod connected to the top surface of the connecting block, and a sludge inlet pipe fixedly sleeved on the top of the tank cover.

[0006] As a preferred embodiment of this utility model, the feeding mechanism includes a conveying pipe fixedly connected to the top surface of the box cover, a dropping pipe fixedly connected to the bottom surface of one end of the conveying pipe, the bottom end of the dropping pipe fixedly sleeved into the inner cavity of the settling tank, a storage cylinder fixedly connected to the top of the other end of the conveying pipe, a cylinder cover hinged to the top of the storage cylinder, a spiral conveying rod rotatably connected to the inner cavity of the conveying pipe, the side of the spiral conveying rod fitting against the inner wall of the conveying pipe, and a second motor fixedly installed at the end of the conveying pipe, the output shaft of the second motor being connected to one end of the rotating shaft of the spiral conveying rod.

[0007] As a preferred embodiment of this utility model, the agitation and guiding mechanism includes a first motor fixedly installed on the top surface of the box cover. The output shaft of the first motor extends into the inner cavity of the settling tank and is fixedly connected to an agitator. The bottom end of the agitator extends into the inner cavity of the sludge discharge pipe and is fixedly connected to a sludge guiding spiral blade. The side of the sludge guiding spiral blade is in contact with the inner wall of the sludge discharge pipe. A scraper is fixedly connected to the side of the agitator. The side of the scraper is in contact with the inner wall at the bottom end of the inner cavity of the settling tank. Multiple agitator plates are fixedly connected to the side of the agitator and located in the inner cavity of the settling tank.

[0008] As a preferred embodiment of this utility model, a plurality of support blocks are fixedly connected to the side of the bottom end of the settling box, and support legs are fixedly connected to the bottom surface of each of the plurality of support blocks.

[0009] As a preferred embodiment of this utility model, a transparent plate is fixedly sleeved on the outside of the settling box, and a control panel is fixedly installed on the outside of the settling box.

[0010] In a preferred embodiment of this utility model, the inner wall of the lifting groove and the side of the lifting sealing plate are in contact.

[0011] Compared with the prior art, the advantages of this utility model are as follows: In this utility model, after the sewage settles in the inner cavity of the settling tank, the height of the lifting sealing plate and the electrically controlled drain valve is adjusted by the electric push rod so that the bottom of one end of the electrically controlled drain valve is flush with the sewage and sludge separation layer, so as to open the electrically controlled drain valve to discharge the settled sewage and avoid the settled sludge from clogging the electrically controlled drain valve and affecting the discharge of sewage.

[0012] In this invention, after the wastewater is introduced into the inner cavity of the settling tank, the flocculant is stored in the storage cylinder and its own weight is used to make it enter the conveying pipe. The second motor drives the spiral conveying rod to rotate and drive the flocculant to move in the conveying pipe, so that the flocculant is automatically added into the inner cavity of the settling tank. This allows the flocculant to be automatically added to the wastewater during multiple wastewater settling treatments, making it highly practical. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the front of this utility model;

[0014] Figure 2 This is a schematic diagram of the overall structure of the back of this utility model;

[0015] Figure 3 This is a schematic cross-sectional view of the present invention;

[0016] Figure 4 This is a cross-sectional schematic diagram of the conveying pipe of this utility model.

[0017] The following are the labels in the diagram: 1. Settling tank; 2. Settling trough; 3. Tank cover; 4. Feeding mechanism; 5. Agitating and guiding mechanism; 6. Sludge discharge pipe; 7. Electrically controlled sludge discharge valve; 8. Movable trough; 9. Lifting trough; 10. Lifting sealing plate; 11. Electrically controlled drain valve; 12. Connecting block; 13. Mounting block; 14. Electric push rod; 15. Conveying pipe; 16. Discharge pipe; 17. Storage cylinder; 18. Cylinder cover; 19. Spiral conveyor rod; 20. Second motor; 21. First motor; 22. Agitating rod; 23. Sludge guiding spiral blade; 24. Scraper; 25. Agitating plate; 26. Sludge inlet pipe; 27. Perspective plate; 28. Support block; 29. ​​Support leg; 30. Control panel. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0019] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1

[0021] Please see Figure 1-4 An industrial wastewater settling device includes a settling tank 1, a settling trough 2 inside the settling tank 1, a sludge discharge pipe 6 fixedly connected to the bottom of the settling tank 1, an electrically controlled sludge discharge valve 7 fixedly installed at the bottom of the sludge discharge pipe 6, a tank cover 3 threadedly installed on the top of the settling tank 1, a feeding mechanism 4 on the top of the tank cover 3, a stirring and guiding mechanism 5 on the tank cover 3, a movable groove 8 on the side of the settling tank 1, a lifting groove 9 inside the settling tank 1, a lifting sealing plate 10 movably sleeved in the inner cavity of the lifting groove 9, an electrically controlled drain valve 11 fixedly installed on the outside of the lifting sealing plate 10, a connecting block 12 fixedly connected to the outer side of the top of the lifting sealing plate 10, an installation block 13 fixedly connected to the outer side of the settling tank 1, an electric push rod 14 fixedly installed on the bottom surface of the installation block 13, the output end of the electric push rod 14 connected to the top surface of the connecting block 12, and a sewage inlet pipe 26 fixedly sleeved on the top of the tank cover 3.

[0022] For details, please refer to Figure 1 , Figure 2 and Figure 4The feeding mechanism 4 includes a conveying pipe 15 fixedly connected to the top surface of the box cover 3. A drop pipe 16 is fixedly connected to the bottom surface of one end of the conveying pipe 15. The bottom end of the drop pipe 16 is fixedly sleeved into the inner cavity of the settling tank 2. A storage cylinder 17 is fixedly connected to the top of the other end of the conveying pipe 15. A cylinder cover 18 is hinged to the top of the storage cylinder 17. A spiral conveying rod 19 is rotatably connected to the inner cavity of the conveying pipe 15. The side of the spiral conveying rod 19 is in contact with the inner wall of the conveying pipe 15. A second motor 20 is fixedly installed at the end of the conveying pipe 15. The output shaft of the second motor 20 is connected to one end of the rotating shaft of the spiral conveying rod 19.

[0023] In this embodiment, the flocculant is stored in the storage cylinder 17, and the screw conveyor 19 is rotated by the second motor 20. The screw conveyor 19 moves the flocculant so that the flocculant is added from the drop pipe 16 into the inner cavity of the settling tank 2.

[0024] For details, please refer to Figure 2 and Figure 3 The stirring and guiding mechanism 5 includes a first motor 21 fixedly installed on the top surface of the box cover 3. The output shaft of the first motor 21 extends into the inner cavity of the settling tank 2 and is fixedly connected to a stirring rod 22. The bottom end of the stirring rod 22 extends into the inner cavity of the sludge discharge pipe 6 and is fixedly connected to a sludge guiding spiral blade 23. The side of the sludge guiding spiral blade 23 is in contact with the inner wall of the sludge discharge pipe 6. A scraper 24 is fixedly connected to the side of the stirring rod 22. The side of the scraper 24 is in contact with the inner wall at the bottom end of the inner cavity of the settling tank 2. Multiple stirring plates 25 are fixedly connected to the side of the stirring rod 22 and located in the inner cavity of the settling tank 2.

[0025] In this embodiment, the first motor 21 can drive the stirring rod 22, the sludge guide spiral blade 23, the scraper 24 and the stirring plate 25 to rotate. The stirring plate 25 stirs the sewage in the inner cavity of the settling tank 2 to ensure the uniformity of sewage settling. The scraper 24 scrapes the sludge on the inner wall of the bottom end of the settling tank 2 to ensure that the sludge is discharged smoothly. The sludge guide spiral blade 23 can make the settled sludge be discharged smoothly from the sludge discharge pipe 6.

[0026] For details, please refer to Figure 1 Multiple support blocks 28 are fixedly connected to the side of the bottom end of the settling box 1, and support legs 29 are fixedly connected to the bottom surface of each of the multiple support blocks 28.

[0027] In this embodiment, the settling box 1 is supported by the cooperation of the support block 28 and the support leg 29.

[0028] For details, please refer to Figure 1 A viewing plate 27 is fixedly sleeved on the outside of the settling box 1, and a control panel 30 is fixedly installed on the outside of the settling box 1.

[0029] In this embodiment, the sewage settling situation inside the settling tank 2 is monitored through the viewing plate 27, and the device is controlled through the control panel 30.

[0030] For details, please refer to Figure 3 The inner wall of the lifting groove 9 and the side of the lifting sealing plate 10 are in contact.

[0031] In this embodiment, the lifting trough 9 and the lifting sealing plate 10 can seal and block the sewage in the inner cavity of the settling trough 2 to prevent sewage from overflowing.

[0032] Working principle: In use, wastewater is first introduced into the inner cavity of the settling tank 2 through the inlet pipe 26. The cylinder cover 18 is opened to store the flocculant in the storage cylinder 17. The flocculant falls into the inner cavity of the conveying pipe 15. The second motor 20 is started to drive the screw conveyor 19 to rotate. The screw conveyor 19 drives the flocculant to move within the inner cavity of the conveying pipe 15, so that the flocculant is introduced into the wastewater in the inner cavity of the settling tank 2 through the drop pipe 16, achieving automatic flocculant addition. Then, the first motor 21 is started to drive the stirring rod 22, the sludge guide spiral blade 23, the scraper 24, and the stirring plate 25 to rotate. The stirring plate 25 is used to agitate the wastewater and flocculant, so that the sludge in the wastewater settles smoothly. Then, the first motor 21 is turned off, allowing the sludge in the wastewater to settle. The sludge is allowed to settle. After settling, the sewage and sludge layers inside the settling tank 2 are viewed through the viewing plate 27. The electric push rod 14 is activated to move the connecting block 12, the lifting sealing plate 10, and the electrically controlled drain valve 11 up and down, so that the bottom surface of one end of the electrically controlled drain valve 11 is aligned with the sewage and sludge layers. The electrically controlled drain valve 11 is opened to discharge the settled sewage. Finally, the electrically controlled drain valve 11 is closed, and the electrically controlled sludge discharge valve 7 is opened. The first motor 21 is activated again to drive the stirring rod 22, the sludge guide spiral blade 23, the scraper 24, and the stirring plate 25 to rotate. The scraper 24 scrapes the sludge on the inner wall of the bottom of the settling tank 2, and the sludge guide spiral blade 23 is used to guide the sludge out of the sludge discharge pipe 6, so that the sludge is discharged from the electrically controlled sludge discharge valve 7.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. An industrial wastewater settling device, comprising a settling tank (1), characterized in that: The settling tank (1) has a settling trough (2) inside. A sludge discharge pipe (6) is fixedly connected to the bottom of the settling tank (1). An electrically controlled sludge discharge valve (7) is fixedly installed at the bottom of the sludge discharge pipe (6). A tank cover (3) is threaded onto the top of the settling tank (1). A feeding mechanism (4) is provided on the top of the tank cover (3). An agitating and guiding mechanism (5) is provided on the tank cover (3). A movable groove (8) is opened on the side of the settling tank (1). A lifting groove (9) is opened inside the settling tank (1). The inner cavity of the trough (9) is movably fitted with a lifting sealing plate (10), and an electrically controlled drain valve (11) is fixedly installed on the outside of the lifting sealing plate (10). A connecting block (12) is fixedly connected to the outer side of the top of the lifting sealing plate (10). An installation block (13) is fixedly connected to the outer side of the settling box (1). An electric push rod (14) is fixedly installed on the bottom surface of the installation block (13). The output end of the electric push rod (14) is connected to the top surface of the connecting block (12). A sewage inlet pipe (26) is fixedly fitted on the top of the box cover (3).

2. The industrial wastewater sedimentation device according to claim 1, characterized in that: The feeding mechanism (4) includes a conveying pipe (15) fixedly connected to the top surface of the box cover (3). A dropper pipe (16) is fixedly connected to the bottom surface of one end of the conveying pipe (15). The bottom end of the dropper pipe (16) is fixedly sleeved into the inner cavity of the settling tank (2). A storage cylinder (17) is fixedly connected to the top of the other end of the conveying pipe (15). A cylinder cover (18) is hinged to the top of the storage cylinder (17). A spiral conveying rod (19) is rotatably connected to the inner cavity of the conveying pipe (15). The side of the spiral conveying rod (19) is in contact with the inner wall of the conveying pipe (15). A second motor (20) is fixedly installed at the end of the conveying pipe (15). The output shaft of the second motor (20) is connected to one end of the rotating shaft of the spiral conveying rod (19).

3. The industrial wastewater sedimentation device according to claim 1, characterized in that: The stirring and guiding mechanism (5) includes a first motor (21) fixedly installed on the top surface of the box cover (3). The output shaft of the first motor (21) extends into the inner cavity of the settling tank (2) and is fixedly connected to a stirring rod (22). The bottom end of the stirring rod (22) extends into the inner cavity of the mud discharge pipe (6) and is fixedly connected to a mud guide spiral blade (23). The side of the mud guide spiral blade (23) is in contact with the inner wall of the mud discharge pipe (6). The side of the stirring rod (22) is fixedly connected to a scraper (24). The side of the scraper (24) is in contact with the inner wall at the bottom end of the inner cavity of the settling tank (2). The side of the stirring rod (22) and located in the inner cavity of the settling tank (2) are fixedly connected to multiple stirring plates (25).

4. The industrial wastewater sedimentation device according to claim 1, characterized in that: Multiple support blocks (28) are fixedly connected to the side of the bottom end of the settling box (1), and support legs (29) are fixedly connected to the bottom surface of each of the multiple support blocks (28).

5. The industrial wastewater sedimentation device according to claim 1, characterized in that: A viewing plate (27) is fixedly sleeved on the outside of the settling box (1), and a control panel (30) is fixedly installed on the outside of the settling box (1).

6. The industrial wastewater sedimentation device according to claim 1, characterized in that: The inner wall of the lifting groove (9) and the side of the lifting sealing plate (10) are in contact.

Citation Information

Patent Citations

  • Settling device for industrial sewage treatment

    CN215798935U