Support stable supporting structure for cross-core rod

By employing a triangular force-bearing structure formed by supports and tie rods and sand box unloading technology in water conservancy projects, the stability and construction efficiency problems of traditional through-bar support systems have been solved, achieving efficient and safe support effects.

CN224077948UActive Publication Date: 2026-04-03SINOHYDRO BUREAU 14 CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional through-bar support systems in water conservancy projects suffer from insufficient stability, low construction efficiency, and significant safety hazards. In particular, hydraulic jacks are costly, complex to maintain, and pose a risk of leakage.

Method used

By replacing channel steel with supports, a triangular stress structure is formed. Combined with sand box unloading technology, the anti-overturning ability is enhanced. The supports and tie rods form an integral contact surface, enabling rapid installation and reusability, and avoiding the risks of hydraulic systems.

Benefits of technology

It improves the stability and construction efficiency of the supporting structure, reduces costs, avoids the maintenance and leakage risks of the hydraulic system, and is suitable for the construction of short-span hydraulic engineering projects.

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Abstract

The support stable supporting structure comprises a support, the cross-core rod, a pull rod, a base plate and a sand box, a bracket is arranged on one side of the support, a preformed hole is formed in the support, the cross-core rod penetrates into the preformed hole and forms an isosceles triangle stress structure with the pull rod installed in the preformed hole, the end of the pull rod is fixed to a nut based on the base plate, and the end of the pull rod is fixed to the sand box. And the sand box is placed on the support to form a support system with the upper distribution beam and the longitudinal beam. The anti-overturning capacity is effectively enhanced through a triangular stress structure formed by the center-penetrating steel bar and the double pull rods, the support is provided with an integral contact face and a lower bracket support, stress stability is guaranteed, rapid alignment installation is achieved based on a reserved hole site, reusability is achieved, the sand box achieves stable unloading of loads by controlling sand flowing, and compared with a hydraulic jack, the stability of the sand box is greatly improved. The device has the advantages of low cost, no maintenance and no leakage risk, and is particularly suitable for the short-term load-bearing requirement of water conservancy projects.
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Description

Technical Field

[0001] This application relates to the field of water conservancy engineering construction technology, and in particular to a support structure for a through rod. Background Technology

[0002] In water conservancy engineering construction, the temporary support system for cap beams, tie beams, and short-span superstructures is crucial for construction safety and efficiency. Traditional methods often employ a combination of through-bars and channel steel supports, along with hydraulic jacks for load adjustment.

[0003] However, in practical applications, this method has the following problems: Insufficient stability: Ordinary through-bar supports rely on a single point of load-bearing and lack horizontal constraints, making them prone to instability due to eccentric loads or vibrations. Hydraulic system defects: Jacks are costly and complex to maintain, and oil leaks or pipe bursts can cause instantaneous collapse, posing significant safety hazards. Low construction efficiency: Channel steel supports are cumbersome to install, difficult to adapt to different hole diameters, have low reuse rates, and affect project progress. Utility Model Content

[0004] To address or partially address the problems existing in related technologies, this application provides a support structure for a through-bar, which enhances anti-overturning capacity based on a triangular force-bearing structure, uses a support instead of channel steel to simplify installation, and introduces sand box unloading technology to avoid hydraulic system risks.

[0005] The first aspect of this application provides a support structure for a through rod, comprising: a support, a through rod, a tie rod, a pad, and a sand box. A bracket is provided on one side of the support, and a reserved hole is provided on the support. The through rod passes through the reserved hole and forms an isosceles triangular force-bearing structure with the tie rod installed in the reserved hole. The end of the tie rod is fixed with a nut based on the pad. A sand box is placed on the support, forming a support system with the upper supporting beam and longitudinal beam.

[0006] The sand box is filled with dry medium sand, and a sand discharge hole is opened at the bottom of the sand box.

[0007] The reserved holes are set according to the diameter of the mandrel and the tie rod, and the hole diameter is 2-3mm larger than the diameter of the mandrel and the tie rod.

[0008] The technical solution provided in this application may include the following beneficial effects:

[0009] This application provides a support structure for a through-bar bearing. The triangular force-bearing structure formed by the through-bar and double tie rods effectively enhances anti-overturning capacity. The bearing features an integral contact surface and lower corbel support to ensure stable force distribution. Pre-drilled holes enable rapid alignment and installation, and the structure is reusable. The sand box controls sand flow to achieve smooth load unloading. Compared to hydraulic jacks, it offers advantages such as low cost, maintenance-free operation, and no leakage risk, making it particularly suitable for short-term load-bearing requirements in hydraulic engineering. This solution addresses the problems of poor stability, low construction efficiency, and significant safety hazards associated with traditional support systems, and is applicable to the through-bar bearing method for short-span structures such as cap beams and tie beams.

[0010] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0011] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0012] Figure 1 This is a schematic diagram of the stable support structure shown in the embodiments of this application;

[0013] Figure 2 This is a 1-1 cross-sectional schematic diagram of the stable support structure shown in the embodiments of this application;

[0014] Figure 3 This is a schematic elevation view of the support structure of the stable support structure shown in the embodiments of this application;

[0015] Figure 4 This is a front view schematic diagram of the support of the stable support structure shown in the embodiments of this application.

[0016] Figure label:

[0017] In the diagram, 1—support, 2—through rod, 3—tie rod, 4—pad, 5—sand box, 6—bracket, 7—distribution beam, 8—longitudinal beam. Detailed Implementation

[0018] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.

[0019] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0020] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0021] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0022] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.

[0023] The figure shows a stable support structure for a support 1 used for a through-bar 2. This structure is used in hydraulic engineering construction where the through-bar 2 is required as a load-bearing support system for components such as cap beams, tie beams, and short-span superstructures. The support structure includes: support 1, through-bar 2, two tie rods 3, pad 4, and sand box 5. The through-bar 2 and two threaded steel tie rods 3 are inserted into pre-drilled holes in the pier / cap beam, with a certain height difference (usually 5-10cm) between the center of the steel bar and the centers of the tie rods 3 on both sides. The centers of the tie rods 3 on both sides maintain the same elevation (lower than the solid steel bar). The through-bar 2 and tie rods 3 are configured as a stable isosceles triangular load-bearing structure, ensuring that the load transfer of the superstructure is borne by the solid steel bar, while the isosceles triangular load-bearing structure of the two threaded steel tie rods 3, together with the support 1, forms a horizontal load-bearing structure.

[0024] The support 1 is manufactured according to the dimensions in the attached drawing. It is formed by welding a t=16mm steel plate, and the contact surface with the concrete is a single steel plate. The lower part is equipped with a bracket 6 structure to ensure stress stability. Precise holes are drilled at the corresponding locations of the solid steel bar and the precision-rolled threaded steel tie rod 3, and the hole diameter can be expanded outward by 2-3mm. The quick-wear support 1 has the characteristics of simple structure, low material consumption, reusability, and stable stress structure.

[0025] A sand box 5 is placed on support 1, and together with the upper supporting beam 7 and longitudinal beam 8, a complete support system can be formed. The sand box 5 is welded from steel plates and filled with ordinary sand. The sand box 5 achieves smooth unloading of load by controlling the flow of sand. Compared with hydraulic jacks, it has the advantages of low cost, maintenance-free operation, and no risk of leakage, and is especially suitable for short-term load-bearing needs of water conservancy projects.

[0026] The specific implementation steps are as follows:

[0027] First, pre-drill holes of matching diameter during the construction of the piers or cap beams. During installation, insert the mandrel 2 horizontally into the pre-drilled holes, and simultaneously insert two precision-rolled threaded steel tie rods 3 symmetrically 5-10cm below the mandrel, forming a stable isosceles triangular force system. Secure the extended ends of the tie rods 3 with washers 4 and nuts.

[0028] When positioning support 1, ensure that its pre-drilled holes are precisely aligned with the steel bar and tie rod 3. The hole diameter should be 2-3mm larger than the diameter of the rod to facilitate installation. Keep the contact surface between support 1 and the concrete flat to ensure even load distribution.

[0029] The upper part of the support system is sequentially equipped with sand box 5, distribution beam 7, and longitudinal beam 8. Sand box 5 is filled with dry medium sand, and the unloading process is controlled through the sand discharge port at the bottom. During construction, the stress state of the support system can be monitored by tracking the settlement of sand box 5. After the concrete structure reaches the design strength, the sand discharge port of sand box 5 is slowly opened to achieve smooth unloading.

[0030] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0031] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0032] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.

[0033] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of this application.

[0034] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A seating stable support structure for a through-pin, characterized by, It includes a support, a through rod, a pull rod, a backing plate and a sand box, one side of the support is provided with a corbel, a reserved hole is formed in the support, the through rod is inserted into the reserved hole, and the pull rod installed in the reserved hole forms an isosceles triangle stress structure, the end of the pull rod is fixed based on the backing plate and a nut, and the sand box is placed on the support to form a support system with an upper distribution beam and a longitudinal beam. The sand box is filled with dry sand, and a sand discharging hole is formed in the bottom of the sand box.

2. A seating stable support structure for a through-bolt according to claim 1, characterized in that, The reserved hole is respectively arranged corresponding to the diameters of the through rod and the pull rod, and the hole diameter is 2-3mm larger than the diameters of the through rod and the pull rod.

3. A seating stable support structure for a through-bolt according to claim 1, characterized in that, ​