All-plastic LED lamp tube with rotatable lamp caps

By designing an all-plastic LED tube with a rotatable lamp head, and using movable connections and limiting components between the end cap base and the outer cover, the problems of complex rotating structures and inconvenient disassembly and assembly in existing technologies are solved, achieving flexible adjustment of the lamp tube and improved safety.

CN224080010UActive Publication Date: 2026-04-03SHENZHEN WISDENE TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

In the prior art, the rotating structure of LED tubes is relatively complex, the manufacturing process is cumbersome, and screws are often used for fixing, which makes disassembly and assembly inconvenient and increases production costs.

Method used

Design a rotatable all-plastic LED tube with a plug base and an outer cover that are movably connected. The tube can be rotated with the help of a limiting component. Both the tube body and the plug assembly are made of plastic, which simplifies the manufacturing process and reduces weight.

Benefits of technology

It enables the lamp tube to be rotated and adjusted to meet lighting needs at different angles, reduces material costs, reduces the risk of leakage, and improves user safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The all-plastic LED lamp tube comprises a lamp tube body, a lamp panel is arranged in the lamp tube body, plug assemblies are arranged at the two ends of the lamp tube body respectively, each plug assembly comprises a plug base, the first end of each plug base is inserted into the lamp tube body and connected with the lamp tube body, the second end of each plug base is movably connected with an outer cover, and the outer cover is movably connected with the lamp tube body. A limiting piece is further movably arranged between the outer cover and the plug base, rotation of the outer cover can be locked or unlocked through sliding of the limiting piece, a power connection terminal is further arranged on the outer cover, and the power connection terminal is electrically connected with the lamp panel. The illumination angle of the lamp tube body is adjusted, the illumination requirements of different angles are met, the practicability of the lamp is improved, the lamp tube body and the plug assembly are both made of plastic, the weight is reduced, meanwhile, the material cost can be reduced, the risk of electric leakage can be avoided through the plastic material, and the use safety of a user is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of LED lighting technology, and in particular to an all-plastic LED tube with a rotatable lamp head. Background Technology

[0002] Light-emitting diodes (LEDs) are a new type of energy-saving and environmentally friendly green light source. Compared with traditional lighting lamps such as incandescent lamps, fluorescent lamps, or high-pressure sodium lamps, LEDs can save 50-70% of electricity and 70% of cable costs. Internationally, extensive research and promotion of LEDs have been carried out. Among them, LEDs with a power of less than 1W have been widely used in fields such as indicators, displays, and backlights. LEDs are optoelectronic devices with a theoretical lifespan of up to 100,000 hours.

[0003] Currently, to facilitate the adjustment of the illumination angle of LED tubes, designers have modified the structural design to allow the LED tubes to rotate on the lamp holder, thereby adjusting the illumination angle of the LED tubes and improving the applicability of the lamps. However, in the existing technology, the rotating structure of LED tubes is relatively complex, the production process is cumbersome, and they are mostly fixed with screws, which makes disassembly and assembly inconvenient, resulting in increased production costs for the lamps.

[0004] Therefore, there is an urgent need to design an all-plastic LED tube with a rotatable lamp head to solve one or more technical problems that are lacking in the existing technology. Utility Model Content

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is: a rotatable all-plastic LED tube, characterized in that it includes: a tube body, a lamp plate inside the tube body, and end cap assemblies at both ends of the tube body. The end cap assembly includes: an end cap base, the first end of which is inserted into the tube body and connected to the tube body, and an outer cover movably connected to the second end of the end cap base. The outer cover can rotate relative to the end cap base. A limiting member is also movably provided between the outer cover and the end cap base. The limiting member can slide up and down between the outer cover and the end cap base. The sliding of the limiting member can lock or unlock the rotation of the outer cover. An electrical terminal is also provided on the outer cover, and the electrical terminal is electrically connected to the lamp plate.

[0006] In a preferred embodiment, one side of the limiting member is located inside the outer cover, and the bottom end of the side of the limiting member inside the outer cover is provided with a tenon. The plug base is provided with a plurality of grooves that are adapted to the tenon. The top end of the side of the limiting member inside the outer cover is provided with a spring, and the spring slides downward against the limiting member.

[0007] In a preferred embodiment, the plug base has a retaining ring in the middle, and the outer cover has a plurality of connecting hooks spaced apart in the middle, the connecting hooks being adapted to the retaining ring.

[0008] In a preferred embodiment, the outer side of the first end of the plug base is provided with a protruding locking block, and the end of the lamp tube body is provided with a locking hole that matches the locking block.

[0009] In a preferred embodiment, a through hole is also provided at the position corresponding to the connecting hook block on the outer cover.

[0010] In a preferred embodiment, the lamp tube body includes a light-transmitting surface and an opaque surface, the area of ​​the light-transmitting surface is larger than the area of ​​the opaque surface, and a partition is also provided inside the lamp tube body. The side of the partition facing the light-transmitting surface is provided with a slot, and the lamp plate is fixed to the partition through the slot.

[0011] In a preferred embodiment, the lamp body is entirely made of plastic material.

[0012] The beneficial effects of this utility model are: by the movable connection between the end cap base and the outer cover and the limiting component, the lamp tube body can be rotated, the illumination angle of the lamp tube body can be adjusted to meet the lighting needs of different angles, and the practicality of the lamp is improved. Moreover, both the lamp tube body and the end cap assembly are made of plastic, which reduces the weight and material cost. In addition, the plastic material can also avoid the risk of electric leakage and ensure user safety. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is an exploded view of the present invention;

[0015] Figure 3 This is a schematic diagram of the structure of the plug base of this utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the outer cover of this utility model;

[0017] Figure 5 This is a schematic diagram of the structure of the lamp tube body of this utility model;

[0018] Figure 6 This is a schematic diagram of the structure of the limiting component of this utility model.

[0019] In the picture:

[0020] 10. Lamp tube body; 11. Lamp panel; 12. End cap assembly; 121. End cap base; 122. Locking block; 123. Locking ring; 124. Outer cover; 125. Connecting hook block; 126. Groove; 127. Through hole; 128. Power terminal; 13. Locking hole; 14. Limiting component; 15. Tenon; 16. Light-transmitting surface; 17. Opaque surface; 18. Partition; 19. Locking groove. Detailed Implementation

[0021] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0022] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connection" and "installation" should be interpreted broadly. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. Furthermore, "connection" can be a direct connection or an indirect connection through an intermediate medium. "Fixed" means that the relative positional relationship remains unchanged after the connection. The directional terms mentioned in the embodiments of this utility model, such as "inner," "outer," "top," and "bottom," are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of this utility model, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.

[0023] In this embodiment of the invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" and "second" may explicitly or implicitly include one or more of that feature.

[0024] In this embodiment of the utility model, "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent three situations: A exists alone, A and B exist simultaneously, and B exists alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.

[0025] References to "one embodiment" or "some embodiments" as used in this specification mean that one or more embodiments of the present invention include a specific feature, structure, or characteristic described in connection with that embodiment. Therefore, the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in still other embodiments," etc., appearing in different parts of this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless otherwise specifically emphasized. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] like Figures 1-6 As shown, this utility model provides an all-plastic LED tube with a rotatable lamp head, characterized in that it includes: a tube body 10, a lamp plate 11 inside the tube body 10, and end cap assemblies 12 at both ends of the tube body 10. The end cap assembly 12 includes: an end cap base 121, the first end of which is inserted into the tube body 10 and connected to the tube body 10, and an outer cover 124 movably connected to the second end of the end cap base 121. The outer cover 124 can rotate relative to the end cap base 121. A limiting member 14 is also movably provided between the outer cover 124 and the end cap base 121. The limiting member 14 can slide up and down between the outer cover 124 and the end cap base 121. The sliding of the limiting member 14 can lock or unlock the rotation of the outer cover 124. The outer cover 124 is also provided with a power terminal 128, which is electrically connected to the lamp plate 11.

[0027] Specifically, each end of the lamp tube body 10 is provided with a plug assembly 12, and at least one end of the plug assembly 12 has a plug base 121. The first end of the plug base 121 is inserted into the lamp tube body 10 and connected to the lamp tube body 10. An outer cover 124 is movably connected to the second end of the plug base 121. The outer cover 124 can rotate relative to the plug base 121. A power terminal 128 is also provided at the end of the outer cover 124 away from the plug base 121. The power terminal 128 is connected to an external lamp tube socket and connected to the power supply. In the actual installation process, the outer cover 124 is inserted into the lamp tube socket through the power terminal 128. At this time, the outer cover 124 is fixed, while the plug base 121 and the lamp tube body are connected. 10 is movable and can be movably connected to the outer cover 124 via the end cap base 121, causing the lamp tube body 10 to rotate, thereby adjusting the illumination angle and range of the lamp tube body 10. To facilitate fixing the illumination angle of the lamp tube body 10, a limiting member 14 is also movably provided between the end cap base 121 and the outer cover 124. The limiting member 14 is located on the side wall of the end cap base 121 and the outer cover 124, and the limiting member 14 can slide between the end cap base 121 and the outer cover 124. When the limiting member 14 slides, it can release or restrict the mutual rotation between the outer cover 124 and the end cap base 121. Under this structure, the end cap assembly can be made to be less than 16mm in length, so as not to block the light output.

[0028] Furthermore, one side of the limiting member 14 is located inside the outer cover 124, and the bottom end of the limiting member 14 located inside the outer cover 124 is provided with a tenon 15. The plug base 121 is provided with a plurality of grooves 126 that are adapted to the tenon 15. The top end of the limiting member 14 located inside the outer cover 124 is provided with a spring (not shown in the figure), and the spring slides downward against the limiting member 14.

[0029] Specifically, the limiting member 14 is located inside the outer cover 124. A tenon 15 is provided at the bottom of one side of the limiting member 14 inside the outer cover 124. Simultaneously, several grooves 126 are provided on the top surface of the plug base 121. These grooves 126 are semi-circularly distributed and fit with the tenon 15. When the limiting member 14 slides between the plug base 121 and the outer cover 124, it causes the tenon 15 to insert into or disengage from the groove 126, thereby releasing or restricting the movement of the plug base 121 and the outer cover. To prevent the limiting member 14 from becoming loose during rotation between 124, a spring is installed on the end of the limiting member 14 away from the tenon 15. One end of the spring contacts the outer cover 124, and the other end contacts the top of the limiting member 14 on one side of the outer cover 124. Through the setting of the spring, the limiting member 14 is pressed down by the force of the spring, so that the tenon 15 is inserted into the groove 126. When rotation is required, the limiting member 14 can be moved to compress the spring and drive the tenon 15 out of the groove 126.

[0030] Furthermore, a retaining ring 123 is provided in the middle of the plug base 121, and a plurality of connecting hook blocks 125 are provided at intervals in the middle of the outer cover 124, the connecting hook blocks 125 being adapted to the retaining ring 123;

[0031] Specifically, to simplify the connection between the plug base 121 and the outer cover 124, a retaining ring 123 is provided in the middle of the plug base 121. The top of the retaining ring 123 extends horizontally towards the center, making the retaining ring 123 appear as a hook. At the same time, a connecting hook block 125 is provided in the middle of the outer cover 124. Several connecting hook blocks 125 are provided and spaced apart. Since the adjacent connecting hook blocks 125 are discontinuous, the connecting hook blocks 125 can have a certain bending ability due to the toughness of their own material. Therefore, when the outer cover 124 is connected to the plug base 121, the connecting hook block 125 will be inserted into the retaining ring 123 and the end will hook with the retaining ring 123, thereby realizing the quick installation of the outer cover 124 and the plug base 121.

[0032] Furthermore, the first end of the plug base 121 is provided with a protruding locking block 122, and the end of the lamp tube body 10 is provided with a locking hole 13 that is adapted to the locking block 122.

[0033] Specifically, to facilitate the installation between the plug base 121 and the lamp tube body 10, a protruding locking block 122 is provided on the outer side of the first end of the plug base 121, and a locking hole 13 adapted to the locking block 122 is provided at the end of the lamp tube body. When the first end of the plug base 121 is inserted into the lamp tube body 10, the locking block 122 is embedded in the locking hole 13, thereby fixing the plug base 121 and the lamp tube body 10. In order to avoid the locking block 122 from affecting the insertion of the plug base 121, the end of the locking block 122 corresponding to the insertion direction is provided with a chamfer, thereby preventing the locking block 122 from restricting the insertion of the plug base 121.

[0034] Furthermore, a through hole 127 is provided at the position corresponding to the connecting hook block 125 on the outer cover 124;

[0035] Specifically, to facilitate the disassembly of the plug base 121 and the outer cover 124, a through hole 127 is provided at the position corresponding to the connecting hook block 125 on the outer cover 124. The area of ​​the through hole 127 covers at least one connecting hook block 125. When the area covers one connecting hook block 125, the number of through holes 127 corresponds to the number of connecting hook blocks 125. When disassembly is required, an external structural component can be inserted into the outer cover 124 through the through hole 127 and the connecting hook block 125 can be squeezed to release the engagement between it and the retaining ring 123. At this time, the outer cover 124 can be removed from the plug base 121.

[0036] Furthermore, the lamp tube body 10 includes a light-transmitting surface 16 and an opaque surface 17. The area of ​​the light-transmitting surface 16 is larger than the area of ​​the opaque surface 17. The lamp tube body 10 is also provided with a partition 18. The side of the partition 18 facing the light-transmitting surface 16 is provided with a slot 19. The lamp plate 11 is fixed to the partition 18 through the slot 19.

[0037] Specifically, the lamp body 10 is made of dual-color plastic, with a light-transmitting surface 16 and an opaque surface 17. The light-transmitting surface 16 is made of high-transmittance PC (polycarbonate), and the opaque surface 17 is made of opaque PC, which helps to reduce weight. Inside the lamp body 10, there is also a plastic partition 18, which divides the interior of the lamp body 10 into two cavities. The side of the partition 18 facing the light-transmitting surface 16 has a slot 19, through which the lamp board 11 is fixed to the partition 18. The other cavity can be used to install the driver power supply. The driver power supply is separated from the lamp board 11 by the plastic partition 18. By utilizing the insulating properties of plastic, the additional insulation material is reduced, thus lowering costs. At the same time, due to the reduction of insulation material, the internal space of the lamp body 10 is more spacious, and the driver power supply can be better dissipated when placed inside. Furthermore, since both the lamp body and the partition 18 are insulating materials, the risk of leakage is effectively avoided, ensuring user safety.

[0038] It should be noted that, except for the electrical terminal 128, all other components of the plug assembly 12 are made of plastic, which reduces weight and cost.

[0039] In summary, by connecting the plug base 121 and the outer cover 124 movably and cooperating with the limiting component 14, the lamp tube body 10 can be rotated, the illumination angle of the lamp tube body 10 can be adjusted to meet the lighting needs of different angles, and the practicality of the lamp can be improved. In addition, both the lamp tube body 10 and the plug assembly 12 are made of plastic, which reduces weight and material costs. Furthermore, the plastic material can avoid the risk of electric leakage and ensure user safety.

[0040] This invention is not limited to the description in the specification and embodiments. Therefore, other advantages and modifications can be readily realized by those skilled in the art. Thus, without departing from the spirit and scope of the general concept as defined by the claims and their equivalents, this invention is not limited to the specific details, representative devices and illustrated examples shown and described herein.

Claims

1. A rotatable all-plastic LED tube, characterized in that, include: The lamp tube body has an internal lamp plate. Both ends of the lamp tube body are equipped with end cap assemblies. Each end cap assembly includes an end cap base, the first end of which is inserted into and connected to the lamp tube body. An outer cover is movably connected to the second end of the end cap base. The outer cover is rotatable relative to the end cap base. A limiting member is movably provided between the outer cover and the end cap base, and the limiting member can slide up and down between the outer cover and the end cap base. The sliding of the limiting member can lock or unlock the rotation of the outer cover. An electrical terminal is also provided on the outer cover, and the electrical terminal is electrically connected to the lamp plate.

2. The all-plastic LED tube with a rotatable lamp head according to claim 1, characterized in that, One side of the limiting member is located inside the outer cover. The bottom end of the limiting member located inside the outer cover is provided with a tenon. The plug base is provided with several grooves that fit the tenon. The top end of the limiting member located inside the outer cover is provided with a spring. The spring pushes the limiting member downward.

3. The all-plastic LED tube with a rotatable lamp head according to claim 1, characterized in that, The plug base has a retaining ring in the middle, and the outer cover has several connecting hooks spaced apart in the middle, the connecting hooks being adapted to the retaining ring.

4. The all-plastic LED tube with a rotatable lamp head according to claim 1, characterized in that, The first end of the plug base is provided with a protruding locking block, and the end of the lamp tube body is provided with a locking hole that matches the locking block.

5. The all-plastic LED tube with a rotatable lamp head according to claim 3, characterized in that, The outer cover also has a through hole at the position corresponding to the connecting hook block.

6. The all-plastic LED tube with a rotatable lamp head according to claim 1, characterized in that, The lamp tube body includes a light-transmitting surface and an opaque surface. The area of ​​the light-transmitting surface is larger than the area of ​​the opaque surface. The lamp tube body is also provided with a partition. The side of the partition facing the light-transmitting surface is provided with a slot. The lamp plate is fixed to the partition through the slot.

7. The all-plastic LED tube with a rotatable lamp head according to claim 6, characterized in that, The lamp tube body is made entirely of plastic material.