AGM (Absorbed Glass Mat) glass fiber partition plate drying and coiling equipment

Abstract

The utility model relates to AGM glass fiber partition plate drying and coiling equipment, and belongs to the technical field of AGM glass fiber partition plate production. The AGM glass fiber partition plate drying and coiling equipment comprises a base plate and a pair of vertically-arranged mounting plates arranged at the upper end of the base plate; extrusion rollers which are distributed at equal intervals are arranged between the two strip-shaped holes in the front side and between the two strip-shaped holes in the rear side, the extrusion rollers allow glass fiber partition plates to bypass and be conveyed, a plurality of exhaust holes which are distributed at equal intervals are formed in the exteriors of the extrusion rollers, and the front sides and the rear sides of the extrusion rollers are concentrically and rotationally communicated with rotating heads; a hollow seat is communicated between the surfaces of the two transverse rotating heads; according to the AGM glass fiber partition plate drying and coiling equipment, extrusion and drainage of the AGM glass fiber partition plate are achieved, hot air flow is exhausted into the extrusion roller in cooperation with the exhaust assembly, the hot air flow is exhausted through the evenly-distributed exhaust holes, compared with the prior art, uniform drying treatment on the surface of the AGM glass fiber partition plate is achieved, and the drying effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of AGM fiberglass separator production technology, specifically to AGM fiberglass separator drying and rolling equipment. Background Technology

[0002] AGM separators are high-performance separator materials, also known as acid-absorbing glass fiber separators or simply glass fiber separators. Widely used in lead-acid batteries as a separator between the positive and negative electrodes, AGM separators effectively isolate the anode and cathode, preventing electrolyte mixing and short circuits. They also improve battery cycle life and self-discharge resistance.

[0003] After AGM separators are conveyed under negative pressure to absorb water, they are transported to a drying device to dry excess moisture and then rotated and wound into rolls. However, when the drying process is carried out in the drying device, the hot airflow cannot evenly and fully dry the surface of the AGM separators, affecting the drying effect. Therefore, we propose an AGM fiberglass separator drying and rolling equipment to solve this technical defect. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an AGM fiberglass partition drying and rolling equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an AGM fiberglass separator drying and rolling equipment, comprising a base plate and a pair of vertically arranged mounting plates on the upper end of the base plate. The mounting plates are provided with a pair of symmetrically distributed strip holes. Extrusion rollers are provided at equal intervals between the two front strip holes and between the two rear strip holes. The extrusion rollers are used for the fiberglass separators to pass around and be transported. The outside of the extrusion rollers is provided with multiple equally distributed exhaust holes. Rotating heads are connected to the front and rear sides of the extrusion rollers in a concentric circle. A hollow seat is connected between the surfaces of the two rotating heads in a transverse direction. The mounting plate is provided with a drive adjustment component for moving and adjusting the hollow seat.

[0006] The base plate is equipped with an exhaust assembly that discharges hot air into the hollow seat.

[0007] By employing the above technical solution, an extrusion roller bypasses the AGM fiberglass separator, and a winding device, under the transmission action of the extrusion roller, winds up the AGM fiberglass separator. Based on the thickness of the AGM fiberglass separator, a drive adjustment component moves the hollow seat, rotating head, and extrusion roller together within the slotted hole. This achieves simultaneous transmission of the AGM fiberglass separator by the extrusion roller and extrusion drainage of the separator. Furthermore, an exhaust component discharges hot air into the extrusion roller, which exits through evenly distributed exhaust holes, resulting in uniform drying of the AGM fiberglass separator surface and improving the drying effect.

[0008] As a preferred technical solution of this utility model, it also includes a cover for sealing the openings on the front and rear sides and the top opening between the mounting plates, and the bottom front side and the top rear side of the cover are provided with conveying holes for the fiberglass partition to pass through.

[0009] By adopting the above technical solution, the cover, together with the mounting plate and the base plate, form a sealed frame structure, which realizes the airtight drying process and avoids heat loss.

[0010] As a preferred technical solution of this utility model, the drive adjustment assembly includes a movable seat on the upper end of the base plate, a threaded seat on the right side of the hollow seat, and a servo motor on the upper end of the mounting plate on the right side. The output shaft of the servo motor is threadedly connected to the threaded seat and is rotatably connected to the movable seat.

[0011] As a preferred technical solution of this utility model, the bidirectional threaded rod is based on the middle part between two adjacent threaded seats, and the upper and lower sides of the outside are respectively opened with a positive thread groove and a negative thread groove that are threadedly connected to the two adjacent threaded seats.

[0012] By employing the above technical solution, a servo motor drives a bidirectional threaded rod to rotate on a movable seat. Simultaneously, the slotted hole limits the sliding of the extrusion roller, and the threaded connection between the threaded seat and the bidirectional threaded rod enables the hollow seat, rotating head, and extrusion roller to move in opposite directions as a whole. This allows for adjustment based on the thickness of the AGM fiberglass separator, extruding and draining the AGM fiberglass separator while ensuring effective bonding and drying.

[0013] As a preferred embodiment of the present invention, the exhaust assembly includes a hollow cylinder disposed on the upper end of the base plate, a flexible hose connecting the hollow seat on the left side and the hollow cylinder, a heating seat connecting the upper end of the hollow cylinder, and a blower connecting the upper end of the heating seat.

[0014] Using the above technical solution, the blower discharges airflow into the heating seat. After being heated by the heating seat, the interconnection between the heating seat, hollow seat, hollow cylinder, hose, rotating head, extrusion roller and exhaust hole enables the extrusion roller to squeeze and drain the AGM fiberglass separator while ensuring that the hot airflow discharged from the exhaust hole is evenly distributed to dry the AGM fiberglass separator.

[0015] As a preferred embodiment of this utility model, the heating base is provided with a heating wire, but is not limited to a heating wire.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0017] This AGM fiberglass separator drying and rolling equipment uses a compression roller to bypass the AGM fiberglass separator. A winding device, in conjunction with the compression roller, winds the AGM fiberglass separator. Based on the thickness of the AGM fiberglass separator, a drive adjustment component moves the hollow seat, rotating head, and compression roller together within a slotted hole. This achieves simultaneous conveying and squeezing of the AGM fiberglass separator by the compression roller, while simultaneously expelling water. A venting component discharges hot air into the compression roller through evenly distributed vent holes. Compared to existing technologies, this equipment achieves uniform drying of the AGM fiberglass separator surface, improving the drying effect. Attached Figure Description

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is a perspective view of the deflection of this utility model;

[0020] Figure 3 This is a cross-sectional perspective view of the present invention.

[0021] In the diagram: 1. Base plate; 2. Mounting plate; 3. Strip hole; 4. Extrusion roller; 5. Rotating head; 6. Hollow seat; 7. Threaded seat; 8. Servo motor; 9. Movable seat; 10. Bidirectional threaded rod; 11. Hollow cylinder; 12. Hose; 13. Heating seat; 14. Blower; 15. Cover; 16. Conveying hole; 17. Exhaust hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 3 The AGM fiberglass partition drying and rolling equipment in this embodiment mainly consists of components such as a base plate 1, a mounting plate 2, an extrusion roller 4, a hollow seat 6, a cover 15, a drive adjustment assembly, and an exhaust assembly.

[0024] The base plate 1 is made of high-strength steel, which has good stability and support capacity. A pair of symmetrically distributed mounting plates 2 are vertically fixed on the upper surface of the base plate 1. The mounting plates 2 are made of aluminum alloy, which has the characteristics of being lightweight and high-strength.

[0025] The mounting plate 2 has a pair of symmetrically distributed strip holes 3. The strip holes 3 are precision machined to ensure dimensional accuracy and surface roughness. Vertically distributed extrusion rollers 4 pass through the two front strip holes 3 and the two rear strip holes 3. The extrusion rollers 4 are made of stainless steel and have been polished to have good wear resistance and corrosion resistance. Multiple equally distributed vent holes 17 are opened on the outside of the extrusion rollers 4. The vent holes 17 are laser-drilled to ensure uniform hole diameter distribution.

[0026] The front and rear surfaces of the extrusion roller 4 are connected to rotating heads 5 that rotate around the center. The rotating heads 5 are made of high-strength alloy steel and have good mechanical properties. A hollow seat 6 is connected between the surfaces of the two rotating heads 5 in the transverse direction. The hollow seat 6 is made of aluminum alloy and has a cavity inside for conveying hot air.

[0027] The cover 15 is made of high-temperature resistant plastic material and is used to seal the openings on the front and back sides and the top opening between the mounting plates 2 to form a sealed drying chamber. The bottom front side and the top rear side of the cover 15 are provided with conveying holes 16 for the fiberglass partition to pass through.

[0028] Mounting plate 2 is equipped with a drive adjustment component for moving and adjusting the hollow seat 6.

[0029] The drive adjustment assembly includes a movable seat 9 fixed to the upper surface of the base plate 1, a threaded seat 7 fixed to the right side of the hollow seat 6 on the right side, and a servo motor 8 fixed to the upper surface of the mounting plate 2 on the right side. The movable seat 9 is made of cast iron, which has good stability and wear resistance. The threaded seat 7 is made of high-strength alloy steel, and the surface is heat-treated to improve service life. The servo motor 8 is a high-precision servo motor, which has good control accuracy and response speed.

[0030] The output shaft of the servo motor 8 is fixed with a bidirectional threaded rod 10 that is threaded to the threaded seat 7 and rotatably connected to the movable seat 9. The bidirectional threaded rod 10 is made of high-strength alloy steel and its surface is precision machined to ensure thread accuracy. The bidirectional threaded rod 10 is based on the middle between two adjacent threaded seats 7, and its upper and lower outer sides are respectively provided with a forward thread groove and a reverse thread groove that are threaded to the two adjacent threaded seats 7.

[0031] The base plate 1 is equipped with an exhaust assembly that discharges hot air into the hollow seat 6.

[0032] The exhaust assembly includes a hollow cylinder 11 fixed to the upper surface of the base plate 1, a flexible hose 12 connecting the hollow seat 6 on the left side to the hollow cylinder 11, a heating seat 13 connected to the upper end of the hollow cylinder 11, and a blower 14 connected to the upper surface of the heating seat 13. The exhaust port of the blower 14 is connected to the heating seat 13. The hollow cylinder 11 is made of aluminum alloy and has an internal cavity for conveying hot air. The flexible hose 12 is made of high-temperature resistant silicone hose, which has good flexibility and heat resistance. The heating seat 13 is made of high-temperature resistant ceramic material and has a heating wire inside. Other alternative heating components can be installed to heat the airflow. The blower 14 is a high-performance centrifugal fan with large air volume and high air pressure.

[0033] The heating wire is made of high-temperature alloy material, which has good heating performance and service life.

[0034] After being subjected to negative pressure to absorb water, the AGM fiberglass partition enters the equipment through the conveying hole 16 of the cover 15, passes around the extrusion roller 4 for transmission, and according to the thickness of the fiberglass partition, the servo motor 8 drives the bidirectional threaded rod 10 to rotate, which drives the hollow seat 6, the rotating head 5 and the extrusion roller 4 to move in the strip hole 3 through the threaded seat 7, and adjusts the spacing between the extrusion rollers 4 to achieve the extrusion and drainage of the fiberglass partition.

[0035] The blower 14 draws in outside air and discharges it into the heating seat 13. The heating wire in the heating seat 13 heats the air to form a hot airflow. The hot airflow is discharged through the hollow cylinder 11, the hose 12, the hollow seat 6, the rotating head 5, the extrusion roller 4 and the exhaust hole 17. The evenly distributed exhaust holes 17 blow the hot airflow evenly onto the surface of the fiberglass partition, achieving uniform drying of the fiberglass partition.

[0036] The dried fiberglass partitions continue to be transported and eventually wound into rolls by a winding device, completing the entire drying and winding process.

[0037] The winding device is located on the side of the device in this application and is used to wind up the dried AGM fiberglass partition. This is a prior art device.

[0038] Technical advantages:

[0039] The AGM fiberglass partition is dried efficiently by the squeezing and drainage of the extrusion roller 4 and the hot airflow evenly distributed through the exhaust holes 17, which improves the drying effect and production efficiency.

[0040] The drive adjustment component can automatically adjust the spacing between the extrusion rollers 4 according to the thickness of the fiberglass separator, adapting to fiberglass separators of different thicknesses and improving the versatility and flexibility of the equipment.

[0041] The cover 15, together with the mounting plate 2 and the base plate 1, forms a sealed frame structure, which realizes the airtight drying process, avoids heat loss, and improves energy utilization efficiency.

[0042] Controller: It adopts a PLC or microcontroller as the core controller, which has high reliability and powerful control functions.

[0043] In summary, this AGM fiberglass separator drying and rolling equipment, through optimized structural design and the application of an intelligent control system, achieves efficient drying and rolling of AGM fiberglass separators, improving production efficiency and product quality. Simultaneously, it ensures the uniformity and stability of the drying effect. This equipment has broad application prospects in the AGM fiberglass separator production field and can meet the modern production demand for efficient, energy-saving, and reliable equipment.

[0044] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An AGM fiberglass partition drying and rolling equipment, comprising a base plate and a pair of vertically arranged mounting plates disposed on the upper end of the base plate, characterized in that, The mounting plate is provided with a pair of symmetrically distributed strip holes. There are equally spaced extrusion rollers between the two front strip holes and between the two rear strip holes. The extrusion rollers are used for the fiberglass partition to pass around and be transported. There are multiple equally spaced exhaust holes on the outside of the extrusion rollers. The front and rear sides of the extrusion rollers are connected to rotating heads that rotate around the same center. A hollow seat is connected between the surfaces of the two rotating heads laterally. The mounting plate is provided with a drive adjustment component for moving and adjusting the hollow seat. The base plate is equipped with an exhaust assembly that discharges hot air into the hollow seat.

2. The AGM fiberglass partition drying and rolling equipment according to claim 1, characterized in that: It also includes a cover that seals the openings on the front and rear sides and the top opening between the mounting plates, and the bottom front side and the top rear side of the cover are provided with conveying holes for the fiberglass partition to pass through.

3. The AGM fiberglass partition drying and rolling equipment according to claim 1, characterized in that: The drive adjustment assembly includes a movable seat located on the upper end of the base plate, a threaded seat located on the right side of the hollow seat, and a servo motor located on the upper end of the mounting plate on the right side. The output shaft of the servo motor is threadedly connected to the threaded seat and is rotatably connected to the movable seat via a bidirectional threaded rod.

4. The AGM fiberglass partition drying and rolling equipment according to claim 3, characterized in that: The bidirectional threaded rod is based on the middle part between two adjacent threaded seats, and the upper and lower sides of the outside are respectively opened with a forward thread groove and a reverse thread groove that are threaded to the two adjacent threaded seats.

5. The AGM fiberglass partition drying and rolling equipment according to claim 1, characterized in that: The exhaust assembly includes a hollow cylinder disposed on the upper end of the base plate, a flexible hose connecting the hollow seat on the left side and the hollow cylinder, a heating seat connected to the upper end of the hollow cylinder, and a blower connected to the upper end of the heating seat.

6. The AGM fiberglass separator drying and rolling equipment according to claim 5, characterized in that: The heating base is equipped with heating wires, but is not limited to heating wires.

Images