Uncoiling device for full-hydraulic constant-roll-gap width thick plate flattening production line

Abstract

The utility model relates to the technical field of uncoiling devices, in particular to an uncoiling device for a full-hydraulic constant-roller-gap wide and thick plate flattening production line, which comprises a device frame, a rotating roller is mounted on the right side of the device frame, and an adjusting mechanism for adjusting the clamping diameter is arranged in the rotating roller. A driving mechanism used for uncoiling a steel coil is arranged at one end of the rotating roller, and an auxiliary mechanism used for supporting the device is arranged on the right side of the rotating roller. The adjusting mechanism comprises a stepping motor, and the stepping motor is fixed in the rotating roller through a bolt. Through the arranged adjusting mechanism, the clamping plate can be driven to move outwards to make contact with the inner wall of the steel coil, the outer wall of the clamping plate makes contact with the inner wall of the steel coil so as to achieve the clamping and fixing effect, the stepless adjusting effect is achieved, a diameter increasing plate with the fixed thickness does not need to be used for clamping and fixing, it is guaranteed that the steel coils of different inner units are clamped, and practicability is high.

Description

Technical Field

[0001] This utility model relates to the field of uncoiling device technology, and in particular to an uncoiling device for a fully hydraulic constant roller gap wide and thick plate leveling production line. Background Technology

[0002] The uncoiling device in a fully hydraulic constant-roll gap wide and thick plate leveling production line is a key component of the production line. It is responsible for uncoiling the wide and thick plate material and feeding it into the subsequent leveling process. The uncoiling device is mainly used to uncoil steel coils, especially wide and thick plate steel coils, and smoothly feed them into the leveling equipment for subsequent leveling treatment. It is the bridge connecting the raw materials and the leveling equipment, playing a vital role in the continuity and stability of the production line. The structure of the uncoiling device typically includes a frame, drum, transmission system, and control system.

[0003] Once an existing uncoiler is produced, the expansion and contraction range of its expansion and contraction drum is fixed. If the inner diameter of the steel coil exceeds the maximum expansion and contraction diameter of the uncoiler, the uncoiler will be unable to tighten the steel coil, and a larger diameter uncoiler needs to be purchased, which greatly increases the production cost.

[0004] Existing patent (publication number: CN217665499U) discloses an uncoiler diameter-increasing device, which includes two sets of diameter-increasing components symmetrically arranged on the uncoiler's expansion and contraction drum, and detachably connected to the sector-shaped blocks on the expansion and contraction drum. Each set of diameter-increasing components includes an increasing plate and a connecting component. The increasing plate is arc-shaped and detachably connected to the sector-shaped blocks via the connecting component. By symmetrically arranging two sets of diameter-increasing components on the uncoiler's expansion and contraction drum and detachably connecting them to the sector-shaped blocks, and by detachably connecting the increasing plate to the sector-shaped blocks via the connecting component, the maximum expansion and contraction diameter of the expansion and contraction drum is increased, expanding the applicability of the uncoiler and reducing production costs.

[0005] To address the aforementioned issues, existing patents have proposed solutions that enable detachable connection between the diameter-increasing plate and the sector block via connecting components, thereby increasing the maximum expansion diameter of the expansion and contraction drum and expanding the applicability of the uncoiler. However, in practical use, because this solution relies on the sector block to achieve the diameter-increasing effect, it still cannot effectively adapt to steel coils with different inner diameters, resulting in relatively poor practicality. Summary of the Invention

[0006] The purpose of this utility model is to provide an uncoiling device for a fully hydraulic constant-roll gap wide and thick plate leveling production line, which can drive the clamping plate to move outward and contact the inner wall of the steel coil. The outer wall of the clamping plate and the inner wall of the steel coil contact each other to achieve the function of clamping and fixing, and play a stepless adjustment role. It eliminates the need to use a diameter-increasing plate with a fixed thickness for clamping and fixing, and ensures that steel coils with different inner walls can be clamped. It is highly practical and solves the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an uncoiling device for a fully hydraulic constant roller seam wide and thick plate leveling production line, comprising a device frame, a rotating roller installed on the right side of the device frame, an adjustment mechanism for adjusting the clamping diameter inside the rotating roller, a driving mechanism for uncoiling the steel coil at one end of the rotating roller, and an auxiliary mechanism for supporting the device on the right side of the rotating roller.

[0008] The adjustment mechanism includes a stepper motor, which is fixed inside the rotating roller by bolts. A lead screw is fixed to the power output shaft of the stepper motor. A movable part is slidably connected to the outer surface of the lead screw. Three hinge rods are hinged to the outer surface of the movable part. A clamping plate is hinged to the end of each of the three hinge rods. The left side of the clamping plate is hinged to the outer surface of the rotating roller.

[0009] Preferably, a limiting block is fixed to one end of the clamping plate, and a fixing plate that is fixedly connected to the rotating roller is connected to the left side of the limiting block. A limiting groove that is slidably connected to the limiting block is provided inside the fixing plate.

[0010] Preferably, the drive mechanism includes a worm gear, which is fixed to one end of the rotating roller. A worm is engaged on the upper surface of the worm gear, and a drive motor that is bolted to the input end of the worm is fixed to the device frame.

[0011] Preferably, the auxiliary mechanism includes a support frame, which is located on the right side of the rotating roller, and the upper surface of the support frame is rotatably connected to two support rollers that are movably connected to the lead screw via bearings.

[0012] Preferably, a mounting plate is fixed to the upper end of the support frame, and a fixing rod is fixed in the vertical direction inside the mounting plate.

[0013] Preferably, a movable block is slidably connected to the outer surface of the fixed rod, and a spring sleeved on the fixed rod is abutted against the upper surface of the movable block.

[0014] Preferably, a guide roller is connected to the left side of the movable block, and a fixed bearing embedded in the inner wall of the movable block is sleeved at one end of the guide roller.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. Through the set adjustment mechanism, the clamping plate can be driven to move outward and contact the inner wall of the steel coil. The outer wall of the clamping plate and the inner wall of the steel coil contact each other to achieve the function of clamping and fixing, which plays a stepless adjustment role. There is no need to use a diameter increasing plate with a fixed thickness for clamping and fixing, which can ensure the clamping of steel coils with different inner walls and has strong practicality.

[0017] 2. Through the auxiliary mechanism, the movable block can be pushed vertically by the elasticity of the spring itself, which in turn drives the guide roller to contact the outer wall of the steel coil, pressing and limiting the steel coil to prevent it from unwinding too quickly and ensuring the unwinding effect. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is an overall structural view of the present invention;

[0020] Figure 2 This is a half-sectional structural diagram of the rotating roller of this utility model;

[0021] Figure 3 For the present utility model Figure 1 Enlarged view of A in the middle;

[0022] Figure 4 This is a three-dimensional structural diagram of the support frame of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Device frame; 2. Rotating roller; 3. Stepper motor; 31. Lead screw; 32. Moving part; 33. Hinge rod; 34. Clamping plate; 35. Limiting block; 36. Fixing plate; 37. Limiting groove; 4. Worm gear; 41. Worm; 42. Drive motor; 5. Support frame; 51. Support roller; 52. Mounting plate; 53. Fixing rod; 54. Moving block; 55. Spring; 56. Fixed bearing; 57. Guide roller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides a technical solution:

[0027] Please see Figures 1 to 4An uncoiling device for a fully hydraulic constant roller seam wide and thick plate leveling production line includes a device frame 1, a rotating roller 2 installed on the right side of the device frame 1, an adjustment mechanism for adjusting the clamping diameter inside the rotating roller 2, a drive mechanism for uncoiling the steel coil at one end of the rotating roller 2, and an auxiliary mechanism for supporting the device on the right side of the rotating roller 2.

[0028] The adjustment mechanism includes a stepper motor 3, which is fixed inside the rotating roller 2 by bolts. The power output shaft of the stepper motor 3 is fixed with a lead screw 31. A movable part 32 is slidably connected to the outer surface of the lead screw 31. Three hinge rods 33 are hinged to the outer surface of the movable part 32. Each of the three hinge rods 33 is hinged to a clamping plate 34. The left side of the clamping plate 34 is hinged to the outer surface of the rotating roller 2. A limit block 35 is fixed to one end of the clamping plate 34. A fixing plate 36, which is fixedly connected to the rotating roller 2, is connected to the left side of the limit block 35. A limiting groove 37, which is slidably connected to the limit block 35, is opened inside the fixing plate 36. The drive mechanism includes a worm gear 4, which is fixed to one end of the rotating roller 2. A worm 41 is meshed on the upper surface of the worm gear 4. A drive motor 42, which is bolted to the device frame 1, is fixed to the input end of the worm 41.

[0029] By adopting the above technical solution, before using the uncoiling device for the full hydraulic constant roller gap wide and thick plate leveling production line, the device frame 1 is first placed in a suitable position, and the steel coil is pushed into the outside of the rotating roller 2 using an external device. At this time, the stepper motor 3 is started to drive the lead screw 31 to rotate, which in turn drives the moving part 32 to move horizontally. With the cooperation of the hinge rod 33, the clamping plate 34 can move outward and contact the inner wall of the steel coil. And through the limiting block 35 set on the clamping plate 34, with the cooperation of the fixed plate 36 and the limiting groove 37, the direction of movement of the clamping plate 34 can be guaranteed. When the outer wall of the clamping plate 34 contacts the inner wall of the steel coil, the clamping and fixing function is achieved, which plays a stepless adjustment role. There is no need to use a diameter increasing plate with a fixed thickness for clamping and fixing, which can ensure the clamping of steel coils with different inner machines and has strong practicality.

[0030] Specifically, such as Figure 1 , Figure 2 and Figure 4 As shown, the auxiliary mechanism includes a support frame 5, which is located on the right side of the rotating roller 2. The upper surface of the support frame 5 is rotatably connected to two support rollers 51 that are movably connected to the lead screw 31 via bearings. An mounting plate 52 is fixed to the upper end of the support frame 5. A fixing rod 53 is fixed vertically inside the mounting plate 52. A movable block 54 is slidably connected to the outer surface of the fixing rod 53. A spring 55 sleeved on the fixing rod 53 is abutted to the upper surface of the movable block 54. A guide roller 57 is connected to the left side of the movable block 54. A fixed bearing 56 embedded in the inner wall of the movable block 54 is sleeved at one end of the guide roller 57.

[0031] By adopting the above technical solution, the support frame 5 is moved to the end of the lead screw 31, so that the two support rollers 51 on the support frame 5 support and limit one end of the lead screw 31, thereby increasing the strength of the lead screw 31. The drive motor 42 drives the worm gear 41 to rotate, which in turn meshes with the worm wheel 4 to rotate, driving the rotating roller 2 to rotate and unwind the steel coil. Furthermore, the fixed rod 53 set in the mounting plate 52, under the elasticity of the spring 55, pushes the movable block 54 to move vertically, thereby driving the guide roller 57 to contact the outer wall of the steel coil, pressing and limiting the steel coil to prevent it from unwinding too quickly, ensuring the unwinding effect. In addition, the fixed bearing 56 allows the guide roller 57 to rotate, making it easy to use.

[0032] Working principle: Stepper motor 3 drives lead screw 31 to rotate, which in turn drives moving part 32 to move horizontally. With the cooperation of hinge rod 33, clamping plate 34 can move outward and contact the inner wall of steel coil. Through the limiting block 35 set on clamping plate 34, when the outer wall of clamping plate 34 contacts the inner wall of steel coil, the clamping and fixing function is achieved. After clamping, support frame 5 is moved to the end of lead screw 31, so that the two support rollers 51 on support frame 5 support and limit one end of lead screw 31. Drive motor 42 drives worm gear 41 to rotate, which in turn meshes with worm wheel 4 to rotate, driving rotating roller 2 to rotate and unwind steel coil. Through the fixing rod 53 set in mounting plate 52, under the action of spring 55, it will push moving block 54 to move vertically, which will drive guide roller 57 to contact the outer wall of steel coil and press and limit steel coil. The fixed bearing 56 set allows guide roller 57 to rotate.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. An uncoiling device for a fully hydraulic constant-roll gap wide and thick plate leveling production line, comprising a device frame (1), characterized in that: A rotating roller (2) is installed on the right side of the device frame (1). The rotating roller (2) is provided with an adjustment mechanism for adjusting the clamping diameter. One end of the rotating roller (2) is provided with a drive mechanism for uncoiling the steel coil. The right side of the rotating roller (2) is provided with an auxiliary mechanism for supporting the device. The adjustment mechanism includes a stepper motor (3), which is fixed inside the rotating roller (2) by bolts. The power output shaft of the stepper motor (3) is fixed with a lead screw (31). A movable part (32) is slidably connected to the outer surface of the lead screw (31). Three hinge rods (33) are hinged to the outer surface of the movable part (32). A clamping plate (34) is hinged to the end of each of the three hinge rods (33). The left side of the clamping plate (34) is hinged to the outer surface of the rotating roller (2).

2. The uncoiling device for a fully hydraulic constant-roll gap wide and thick plate leveling production line according to claim 1, characterized in that: One end of the clamping plate (34) is fixed with a limiting block (35), and the left side of the limiting block (35) is connected to a fixing plate (36) that is fixedly connected to the rotating roller (2). The inside of the fixing plate (36) is provided with a limiting groove (37) that is slidably connected to the limiting block (35).

3. The uncoiling device for a fully hydraulic constant-roll gap wide and thick plate leveling production line according to claim 1, characterized in that: The drive mechanism includes a worm gear (4), which is fixed to one end of the rotating roller (2). A worm (41) is engaged on the upper surface of the worm gear (4), and a drive motor (42) that is bolted to the device frame (1) is fixed at the input end of the worm (41).

4. The uncoiling device for a fully hydraulic constant-roll gap wide and thick plate leveling production line according to claim 1, characterized in that: The auxiliary mechanism includes a support frame (5), which is located on the right side of the rotating roller (2). The upper surface of the support frame (5) is rotatably connected to two support rollers (51) that are movably connected to the lead screw (31) via bearings.

5. The uncoiling device for a fully hydraulic constant-roll gap wide and thick plate leveling production line according to claim 4, characterized in that: The upper end of the support frame (5) is fixed with a mounting plate (52), and a fixing rod (53) is fixed in the vertical direction inside the mounting plate (52).

6. The uncoiling device for a fully hydraulic constant-roll gap wide and thick plate leveling production line according to claim 5, characterized in that: The outer surface of the fixed rod (53) is slidably connected to a movable block (54), and the upper surface of the movable block (54) is abutted against a spring (55) sleeved on the fixed rod (53).

7. The uncoiling device for a fully hydraulic constant-roll gap wide and thick plate leveling production line according to claim 6, characterized in that: The left side of the movable block (54) is connected to a guide roller (57), and one end of the guide roller (57) is fitted with a fixed bearing (56) embedded in the inner wall of the movable block (54).

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