Profile cutting device for photovoltaic support production

By designing a profile cutting device driven by a rotating wheel and conveyor belt, the problem of time-consuming and labor-intensive transportation and cutting of photovoltaic brackets was solved, realizing automated transportation and cutting, and improving cutting efficiency and precision.

CN224088066UActive Publication Date: 2026-04-07GANSU XIYU XIONGGUAN MECHANICAL EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing photovoltaic support systems lack effective transport component designs during transportation and cutting, resulting in the need for manual support, which is time-consuming and labor-intensive.

Method used

A profile cutting device comprising a rotating wheel, a drive unit, a conveyor belt, and a cutting assembly was designed. Through the sawtooth structure of the rotating wheel and the transmission of the conveyor belt, stable transportation and automatic cutting of photovoltaic brackets are achieved. Combined with the cooperation of the electric slide rail and the cutting disc, automated cutting and collection are realized.

Benefits of technology

It has enabled automated transportation and cutting of photovoltaic brackets, reduced manpower consumption, improved cutting efficiency and precision, and simplified the operation process.

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Abstract

The utility model discloses a profile cutting device for photovoltaic support production, and relates to the technical field of photovoltaic supports, the profile cutting device comprises a cabinet, the left end and the right end of the cabinet are provided with conveying ports for conveying workpieces, the inner wall of the cabinet is fixedly connected with a conveying frame through a connecting rod, and a stabilizing assembly and a cutting assembly are further arranged in the cabinet; the stabilizing assembly comprises a plurality of rotating wheels, each rotating wheel is tightly attached to the side edge of a machined part on the conveying frame, and the driving part drives each rotating wheel to rotate at a constant speed in the same direction. The first motor is started, all the rotating wheels rotate in the same direction through the transmission effect of the first conveying belt and the second conveying belt, the periphery of each rotating wheel is provided with a plurality of sawteeth, machined parts can stably move on the conveying frame, and the problems that in the background technology, a photovoltaic support is long, and the machining efficiency is high are solved. And manual pushing and supporting and equipment pushing are difficult, so that the photovoltaic bracket with a relatively long length can be directly cut into a plurality of sections, and manpower and material resources are saved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket processing technology, and in particular to a profile cutting device for photovoltaic bracket production. Background Technology

[0002] Photovoltaic (PV) mounting brackets are the support structures used for installing solar photovoltaic (PV) panels. They are typically installed on rooftops and possess a certain level of structural strength. With the development of the solar PV industry and the widespread adoption of PV panels, the market demand for PV mounting brackets, as a key component of solar PV panels, is also increasing.

[0003] Chinese patent application CN202420759633.X discloses a photovoltaic bracket cutting device in which a chamber is provided inside the worktable, and the worktable surface has a through hole communicating with the chamber. Furthermore, a suction fan is installed inside the chamber. Thus, when the cutting device is used to cut photovoltaic components, activating the suction fan allows the debris generated during the cutting process to be sucked into the chamber through the through hole for temporary storage. This structural design prevents debris from falling through the cutting seam of the worktable onto the bearing assembly, thereby affecting the normal operation of the cutting device.

[0004] However, the aforementioned documents lack the design of transportation components for photovoltaic brackets. When transporting brackets of considerable length, manual support is required, and cutting is time-consuming and labor-intensive. To address these issues, we have introduced a profile cutting device for photovoltaic bracket production. Utility Model Content

[0005] This utility model discloses a profile cutting device for photovoltaic bracket production, which aims to solve the technical problem of lacking a design for the transportation components of photovoltaic brackets, requiring manual support when transporting brackets of long length, and making the cutting process time-consuming and labor-intensive.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A profile cutting device for photovoltaic bracket production includes a cabinet, with conveying ports for transporting processed parts at both ends of the cabinet, a transport frame fixedly connected to the inner wall of the cabinet by a connecting rod, and a stabilizing component and a cutting component also installed inside the cabinet.

[0008] The stabilizing component includes several rotating wheels, each of which is attached to the side of the workpiece on the transport frame. Each rotating wheel has a rotating rod fixed to its lower end, and the lower end of each rotating rod is connected to the cabinet. A driving component is provided between each rotating rod, and the driving component drives each rotating wheel to rotate at a uniform speed in the same direction.

[0009] Each of the said rotating wheels has several serrations on its outer periphery, the processed part is a photovoltaic bracket, and each of the said rotating wheels is symmetrically arranged on both sides of the processed part;

[0010] The cabinet is also equipped with transport components on its exterior.

[0011] Preferably, the driving component includes a first conveyor belt and a second conveyor belt, with the first conveyor belt drivingly connected between each of the rotating rods, and a first motor fixedly connected inside the cabinet, wherein one of the rotating rods is drivingly connected to the output shaft end of the first motor with a second conveyor belt.

[0012] Preferably, a dustproof cabinet is installed inside the cabinet, and the first conveyor belt, the second conveyor belt and the first motor are all housed inside the dustproof cabinet, with each of the rotating rods rotating through the upper end of the first motor.

[0013] Preferably, the two conveying ports are coaxially arranged, and the transport frame is arranged on the axis of the conveying ports.

[0014] Preferably, the transport frame has a recessed portion near the rotating wheel, the end of the transport frame extending into the cabinet has a gap with the inside of the cabinet, and a processing groove is provided above it, with the cutting component located inside the processing groove.

[0015] Preferably, the cutting assembly includes an electric slide rail, which is installed on the inner wall of the processing groove. A mounting rod is fixedly connected to the guide shaft on the electric slide rail, and an electric cutting disc is installed in the middle area of ​​the mounting rod.

[0016] Preferably, a collection box is fixedly connected inside the cabinet below the electric cutting disc, an observation window is provided on the front side of the cabinet, and a movable door is provided on the side of the cabinet near the collection box;

[0017] Preferably, the transport assembly includes a pair of supports, with an auxiliary roller and a transport roller disposed between the two supports. The auxiliary roller is slidably connected to the two supports. A linear module is installed on the supports to drive the auxiliary roller to move up and down and adjust the distance between it and the transport roller. The supports are also equipped with a second motor to drive the transport roller to rotate.

[0018] As can be seen from the above, the profile cutting device for photovoltaic bracket production provided by this utility model has the following technical effects.

[0019] Firstly, one end of the workpiece is placed on the transport frame. When the workpiece passes through the recess, the first motor is started. Through the transmission action of the first and second conveyor belts, each rotating wheel rotates in the same direction. Because each rotating wheel has several serrations on its outer circumference, the friction between it and the workpiece is increased. The guide wheels on both sides clamp the workpiece. With the help of the transport rollers and auxiliary rollers, the workpiece can move stably on the transport frame. This solves the problem mentioned in the background technology that the photovoltaic bracket is long and difficult to push manually or with equipment. It allows the long photovoltaic bracket to be directly cut into several sections, saving manpower and resources.

[0020] Secondly, the electric cutting disc moves downward via an electric slide rail to cut the photovoltaic bracket. The cut parts fall into a collection box and can be retrieved by opening the movable door. The observation window allows observation of the photovoltaic bracket's cutting status, improving the precision of the equipment's processing. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the cabinet structure of a profile cutting device for photovoltaic bracket production according to this utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of a profile cutting device for photovoltaic bracket production according to this utility model;

[0023] Figure 3 This is a perspective view of a stabilizing component in a profile cutting device for photovoltaic bracket production according to this utility model;

[0024] Figure 4 This utility model relates to a profile cutting device for photovoltaic bracket production. Figure 3 Enlarged view of point A in the middle;

[0025] Figure 5 This is a perspective view of the transport component in a profile cutting device for photovoltaic bracket production according to this utility model.

[0026] In the attached diagram: 1. Cabinet; 2. Conveyor inlet; 3. Observation window; 4. Processing tank; 5. Dustproof cabinet; 6. Stabilizing component; 601. Rotary wheel; 602. Rotating rod; 603. First conveyor belt; 604. Second conveyor belt; 605. First motor; 7. Cutting component; 701. Electric slide rail; 702. Mounting rod; 703. Electric cutting disc; 8. Movable door; 9. Collection box; 10. Transport frame; 11. Connecting rod; 12. Recess; 13. Processed part; 14. Transport component; 1401. Support; 1402. Auxiliary roller; 1403. Transport roller; 1404. Linear module; 1405. Second motor. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] Reference Figures 1-4 A profile cutting device for photovoltaic bracket production includes a cabinet 1. The cabinet 1 has conveying ports 2 for transporting processed parts 13 at both ends. A transport frame 10 is fixedly connected to the inner wall of the cabinet 1 by a connecting rod 11. The cabinet 1 also has a stabilizing component 6 and a cutting component 7. The stabilizing component 6 includes several rotating wheels 601. Each rotating wheel 601 is close to the side of the processed part 13 on the transport frame 10. A rotating rod 602 is fixed to the lower end of each rotating wheel 601, and the lower end of each rotating rod 602 is rotated to the cabinet 1. A driving component is provided between each rotating rod 602. The driving component drives each rotating wheel 601 to rotate in the same direction at a uniform speed.

[0030] Each rotating wheel 601 has several serrations on its outer periphery. The workpiece 13 is a photovoltaic bracket, and each rotating wheel 601 is symmetrically arranged on both sides of the workpiece 13.

[0031] The cabinet 1 is also equipped with a transport component 14 on its exterior.

[0032] In this embodiment, the driving component includes a first conveyor belt 603 and a second conveyor belt 604. The first conveyor belt 603 is driven to connect each rotating rod 602. A first motor 605 is also fixedly connected inside the cabinet 1. One of the rotating rods 602 is driven to connect to the output shaft end of the first motor 605 via the second conveyor belt 604. A dustproof cabinet 5 is installed inside the cabinet 1. The first conveyor belt 603, the second conveyor belt 604, and the first motor 605 are all housed inside the dustproof cabinet 5. Each rotating rod 602 rotates through the upper end of the first motor 605. When one end of the workpiece 13 is placed on the transport frame 10 and the workpiece 13 passes through the recess 12, the first motor 605 is started. Through the transmission action of the first conveyor belt 603 and the second conveyor belt 604, each rotating wheel 601 rotates in the same direction.

[0033] In this embodiment, the two conveying ports 2 are coaxially arranged, and the transport frame 10 is arranged on the axis of the conveying port 2. The area of ​​the transport frame 10 near the rotating wheel 601 is provided with a recess 12. The end of the transport frame 10 extending into the cabinet 1 leaves a gap with the inner side of the cabinet 1, and a processing groove 4 is provided above it. The cutting assembly 7 is arranged inside the processing groove 4. The cutting assembly 7 includes an electric slide rail 701, which is installed on the inner wall of the processing groove 4. A guide shaft on the electric slide rail 701 is fixedly connected to a mounting rod 702. An electric cutting disc 703 is installed in the middle area of ​​the mounting rod 702. Component 14 includes a pair of supports 1401, with an auxiliary roller 1402 and a transport roller 1403 disposed between the two supports 1401. The auxiliary roller 1402 is slidably connected to the two supports 1401. A linear module 1404 is mounted on the supports 1401 to drive the auxiliary roller 1402 to move up and down and adjust the distance between it and the transport roller 1403. A second motor 1405 is also mounted on the supports 1401 to drive the transport roller 1403 to rotate. The distance between the auxiliary roller 1402 and the transport roller 1403 is adjusted by the linear module 1404 to accommodate different types of processed parts 13.

[0034] In practical implementation, this utility model involves placing one end of the workpiece 13 on the transport frame 10. When the workpiece 13 passes through the recess 12, the first motor 605 is started. Through the transmission action of the first conveyor belt 603 and the second conveyor belt 604, each rotating wheel 601 rotates in the same direction. Because each rotating wheel 601 has several serrations on its outer circumference, the friction between it and the workpiece 13 is increased. The guide wheels 601 on both sides clamp the workpiece 13. With the help of the transport roller 1403 and the auxiliary roller 1402, the workpiece 13 can move stably on the transport frame 10. This solves the problem mentioned in the background art that the photovoltaic bracket is long and difficult to push manually or with equipment. It allows the long photovoltaic bracket to be directly cut into several sections, saving manpower and resources.

[0035] The electric slide rail 701 drives the electric cutting disc 703 to move downwards, cutting the photovoltaic bracket. The cut parts 13 fall into the collection box 9 and can be retrieved by opening the movable door 8. The observation window 3 allows observation of the photovoltaic bracket's cutting status, improving the precision of the equipment's processing.

[0036] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A profile cutting device for photovoltaic bracket production, comprising a cabinet (1), characterized in that, The cabinet (1) has conveying ports (2) for transporting processed parts (13) at both ends. The inner wall of the cabinet (1) is fixedly connected to a transport frame (10) by a connecting rod (11). The cabinet (1) also has two stabilizing components (6) and a cutting component (7) inside. The stabilizing component (6) includes several wheels (601), each wheel (601) is attached to the side of the workpiece (13) on the transport frame (10), each wheel (601) has a rotating rod (602) fixed at its lower end, and the lower end of each rotating rod (602) is connected to the cabinet (1). A driving component is provided between each rotating rod (602), and the driving component drives each wheel (601) to rotate at a uniform speed in the same direction. Each of the said rotating wheels (601) has a plurality of serrations on its outer periphery, the processed part (13) is a photovoltaic bracket, and each of the said rotating wheels (601) is symmetrically arranged on both sides of the processed part (13); The cabinet (1) is also equipped with a transport component (14) on its exterior.

2. The profile cutting device for photovoltaic bracket production according to claim 1, characterized in that, The driving component includes a first conveyor belt (603) and a second conveyor belt (604). The first conveyor belt (603) is driven to connect each of the rotating rods (602). A first motor (605) is also fixedly connected inside the cabinet (1). One of the rotating rods (602) is driven to connect the second conveyor belt (604) to the output shaft end of the first motor (605).

3. The profile cutting device for photovoltaic bracket production according to claim 2, characterized in that, The cabinet (1) is equipped with a dustproof cabinet (5). The first conveyor belt (603), the second conveyor belt (604) and the first motor (605) are all housed in the dustproof cabinet (5). Each of the rotating rods (602) rotates through the upper end of the first motor (605).

4. The profile cutting device for photovoltaic bracket production according to claim 1, characterized in that, The two conveying ports (2) are coaxially arranged, and the transport frame (10) is arranged on the axis of the conveying ports (2).

5. The profile cutting device for photovoltaic bracket production according to claim 3, characterized in that, The transport frame (10) has a recess (12) near the rotating wheel (601). The transport frame (10) extends into the cabinet (1) with a gap between the end of the frame (1) and the inside of the cabinet (1), and a processing groove (4) is provided above it. The cutting component (7) is located inside the processing groove (4).

6. The profile cutting device for photovoltaic bracket production according to claim 1, characterized in that, The cutting assembly (7) includes an electric slide rail (701), which is installed on the inner wall of the processing groove (4). A guide shaft on the electric slide rail (701) is fixedly connected to a mounting rod (702), and an electric cutting disc (703) is installed in the middle area of ​​the mounting rod (702).

7. The profile cutting device for photovoltaic bracket production according to claim 6, characterized in that, Inside the cabinet (1), a collection box (9) is fixedly connected below the electric cutting disc (703). An observation window (3) is provided on the front side of the cabinet (1), and an movable door (8) is provided on the side of the cabinet (1) near the collection box (9).

8. The profile cutting device for photovoltaic bracket production according to claim 1, characterized in that, The transport assembly (14) includes a pair of supports (1401), with an auxiliary roller (1402) and a transport roller (1403) disposed between the two supports (1401). The auxiliary roller (1402) is slidably connected to the two supports (1401). A linear module (1404) is installed on the supports (1401) to drive the auxiliary roller (1402) to move up and down and adjust the distance between it and the transport roller (1403). A second motor (1405) is also installed on the supports (1401) to drive the transport roller (1403) to rotate.

Citation Information

Patent Citations

  • Photovoltaic support cutting device

    CN222511385U