Adjustable composite gas cylinder assembling tool

By designing an adjustable assembly fixture for composite gas cylinders, the inefficiency caused by dimensional differences and the problem of manual alignment in the production of composite gas cylinders were solved, realizing automatic alignment and fastening, and improving production efficiency and assembly accuracy.

CN224088944UActive Publication Date: 2026-04-07SHANGHAI TIANHAI COMPOSITE GAS CYLINDER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In the existing composite gas cylinder production process, differences in cylinder size lead to low production efficiency, and manual centering operations increase costs and reduce efficiency, making it difficult to guarantee assembly accuracy and consistency.

Method used

An adjustable composite gas cylinder assembly fixture was designed, including a clamping mechanism and a valve tightening mechanism, which can adapt to gas cylinders of different diameters and ensure that the gas valve is aligned with the threaded hole of the cylinder body, thereby achieving automatic centering and tightening.

Benefits of technology

It improved production efficiency, reduced labor costs, ensured assembly accuracy and consistency, and enhanced the reliability and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224088944U_ABST
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Abstract

The utility model discloses an adjustable composite gas cylinder assembling tool, which belongs to the technical field of gas cylinder processing and comprises a bearing frame, a first support is fixedly connected onto the bearing frame, a worm is rotatably connected onto the first support, a crank is rotatably connected onto the first support, and a second support is rotatably connected onto the crank. One end of the worm is coaxially and fixedly connected to a shaft of the crank, the clamping mechanism is arranged, the clamping mechanism has the characteristic of being adjustable, and therefore the clamping mechanism can flexibly adapt to composite gas cylinders of various different diameters, and through the adjusting mechanism, effective clamping of the composite gas cylinders of various models can be easily achieved; the clamping mechanism is tightly associated with the valve screwing mechanism, after the clamping mechanism successfully clamps the bottle body, it can be ensured that the air valve is completely aligned with a threaded hole in the bottle body, and therefore the correct installation and sealing performance of the air valve are ensured, and the service life of the air valve is prolonged. Therefore, the reliability and the working efficiency of the whole device are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to gas cylinder processing technical field, specifically adjustable composite gas cylinder assembly tool. BACKGROUND

[0002] In the related technical field, composite gas cylinders are widely used to store liquid gas under pressure, mainly including the following types: all-metal gas cylinders, metal liner fiber winding gas cylinders, metal liner fiber full winding gas cylinders, and non-metal liner full winding gas cylinders. Among them, the first and second types of gas cylinders are difficult to meet the requirements of unit mass hydrogen storage density due to their large weight; and the third type of gas cylinder has high cost, so the fourth type of gas cylinder shows better application prospects. In the processing of composite gas cylinders, assembly tools are needed.

[0003] However, there are still some deficiencies in the prior art. First, a significant problem is that we may encounter various diameters of bottles in the actual production process. The size difference of these bottles may lead to reduced production efficiency, as the equipment and tools on the production line may need to be adjusted for different sizes of bottles. Second, during the assembly of the gas valve, manual centering operation is still needed at present, which not only increases the production cost, but also is inefficient. Manual centering not only consumes time and effort, but is also easily affected by human factors, making it difficult to guarantee the assembly accuracy and consistency. CONTENT OF THE UTILITY MODEL

[0004] In order to overcome the above defects, the utility model provides an adjustable composite gas cylinder assembly tool, which solves the problems in the prior art.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an adjustable composite gas cylinder assembly tool, comprising a bearing frame, a No. 1 support is fixedly connected on the bearing frame, a worm is rotatably connected on the No. 1 support, and a crank handle is fixedly connected at one end of the worm.

[0006] A No. 2 support is fixedly connected on the bearing frame, a bidirectional threaded rod is rotatably connected on the No. 2 support, a worm wheel is coaxially fixedly connected to the light rod part of the bidirectional threaded rod, and the worm wheel is engaged with the worm.

[0007] As a further scheme of the utility model: two square sleeves are provided through the side wall of the bearing frame, a clamping arm is slidably connected in the square sleeve, a threaded hole is formed in the clamping arm, the bidirectional threaded rod is provided with threads of opposite rotation at both ends, and the bidirectional threaded rod is screw-connected to the threaded hole in the clamping arm.

[0008] As a further scheme of the utility model: a clamping plate is fixedly connected to the clamping arm.

[0009] As a further scheme of the utility model: the bearing frame is fixedly connected with a vertical rod, the vertical rod is slidably connected with a cantilever beam, the cantilever beam is rotatably connected with a knob, and the knob is fixedly connected with a fixed frame at one end.

[0010] As a further scheme of the utility model: two clamping plates are arranged between the clamping plates.

[0011] As a further scheme of the utility model: the fixed frame is fixedly connected with a bottle valve, the clamping plates are arranged in an arc shape, and the centers of symmetry of the two clamping plates and the geometric center of the hexagonal hole arranged on the fixed frame are on the same vertical line.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] 1. The utility model is provided with a clamping mechanism, and the clamping mechanism has the adjustable characteristic, which means that it can be flexibly adapted to composite gas bottles of various diameters. Through the adjusting mechanism, the effective clamping of composite gas bottles of various models can be easily realized, so that the needs of different application scenarios can be met.

[0014] 2. The clamping mechanism of the utility model is closely associated with the valve screwing mechanism. After the clamping mechanism successfully clamps the bottle body, it can ensure that the gas valve and the threaded hole on the bottle body are in a completely aligned state, that is, they are on the same axis, so as to ensure the correct installation and sealing performance of the gas valve, thereby improving the reliability and working efficiency of the whole device. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model from another angle;

[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the clamping mechanism of the utility model;

[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the screwing mechanism of the utility model.

[0019] In the drawing: 1, bearing frame; 2, worm support; 3, crank; 5, threaded rod support; 6, bidirectional threaded rod; 7, worm gear; 8, square sleeve; 9, clamping arm; 10, clamping plate; 11, vertical rod; 12, cantilever beam; 13, knob; 14, fixed frame; 15, composite gas bottle; 16, bottle valve. DETAILED DESCRIPTION

[0020] The technical scheme of the patent will be further described in detail in combination with specific implementation manners.

[0021] As shown in Figures 1-4 The utility model provides a technical scheme:

[0022] A kind of adjustable composite gas cylinder assembly tool, including bearing frame 1, bearing frame 1 is fixedly connected with No. 1 support 2, No. 1 support 2 is rotatably connected with worm 3, one end of worm 3 is fixedly connected with handle 4, first, work device is in specified position, then start rotating handle 4, handle 4 rotates and carries worm 3 and rotates also together;

[0023] Bearing frame 1 is fixedly connected with No. 2 support 5, No. 2 support 5 is rotatably connected with bidirectional screw rod 6, the light pole portion of bidirectional screw rod 6 is coaxially fixedly connected with worm wheel 7, worm wheel 7 is engaged with worm 3, worm 3 rotates, and the worm wheel 7 engaged with it also rotates, and carries bidirectional screw rod 6 and rotates also together;

[0024] Two square sleeves 8 are arranged through the side wall of bearing frame 1, clamping arm 9 is slidably connected in square sleeve 8, threaded hole is formed in clamping arm 9, the threads of the two ends of bidirectional screw rod 6 are opposite in rotation direction, bidirectional screw rod 6 is screw-connected in the threaded hole on clamping arm 9, after bidirectional screw rod 6 rotates, because the threads of the two ends are different in rotation direction, then the two ends of bidirectional screw rod 6 are screwed into the threaded holes formed in the two cantilever beams 12, and clamping arm 9 can only slide and cannot rotate under the constraint of square sleeve 8, so that the two cantilever beams 12 are synchronously tightened inward;

[0025] Clamping plate 10 is fixedly connected to clamping arm 9, as the two cantilever beams 12 are simultaneously tightened inward, clamping plate 10 fixed to clamping arm 9 is also tightened inward, thereby achieving the purpose of clamping;

[0026] Stand 11 is fixedly connected to bearing frame 1, cantilever beam 12 is slidably connected to stand 11, knob 13 is rotatably connected to cantilever beam 12, one end of knob 13 is fixedly connected to fixed frame 14, composite gas cylinder 15 is arranged between the two clamping plates 10, after the clamping mechanism clamps composite gas cylinder 15, first, valve 16 is clamped on fixed frame 14, at this time, the hexagonal hole formed in fixed frame 14 is just matched with the nut on valve 16, at this time, the height of fixed frame 14 is manually adjusted until the threaded end surface line of valve 16 is flush with the threaded hole inlet line at the top of composite gas cylinder 15, at this time, knob 13 is screwed using hexagonal wrench until valve 16 is tightly fastened on composite gas cylinder 15, thereby completing the installation of valve 16;

[0027] The bottle valve 16 is fixedly connected to the fixing frame 14, the clamping plates 10 are arranged in an arc shape, the centers of symmetry of the two clamping plates 10 are on the same vertical line as the geometric center of the hexagonal hole arranged on the fixing frame 14, and it should be noted that the rotation center of the fixing frame 14 is always coaxial with the rotation center of the composite gas cylinder 15, so that the bottle valve 16 can be conveniently and quickly installed on the composite gas cylinder 15.

[0028] The working principle of the utility model is as follows:

[0029] First, the device is arranged at a specified position, and then the handle 4 is started to rotate, the handle 4 rotates and the worm 3 also rotates, the worm 3 rotates, the worm wheel 7 engaged with the worm 3 also rotates, and the bidirectional threaded rod 6 also rotates, after the bidirectional threaded rod 6 rotates, because the threads at two ends of the bidirectional threaded rod 6 are different in rotation direction, the two ends of the bidirectional threaded rod 6 are screwed into the threaded holes arranged in the two cantilever beams 12, and the clamping arm 9 can only slide and cannot rotate under the constraint of the square sleeve 8, so that the two cantilever beams 12 are synchronously tightened inward, with the two cantilever beams 12 simultaneously tightened inward, the clamping plate 10 fixed to the clamping arm 9 is also tightened inward, so that the clamping purpose is achieved, after the clamping mechanism clamps the composite gas cylinder 15, the bottle valve 16 is first clamped on the fixing frame 14, at this time, the hexagonal hole arranged on the fixing frame 14 can be matched with the nut on the bottle valve 16, at this time, the height of the fixing frame 14 is manually adjusted until the threaded end surface line of the bottle valve 16 is flush with the threaded hole inlet line at the top of the composite gas cylinder 15, at this time, the knob 13 is screwed by using a hexagonal wrench until the bottle valve 16 is tightly fastened on the composite gas cylinder 15, so that the installation of the bottle valve 16 is completed, it should be noted that the rotation center of the fixing frame 14 is always coaxial with the rotation center of the composite gas cylinder 15, so that the bottle valve 16 can be conveniently and quickly installed on the composite gas cylinder 15.

[0030] The preferred embodiments of the utility model are described in detail above, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of ordinary skilled persons in the art without departing from the purpose of the utility model.

Claims

1. An adjustable composite gas cylinder assembly fixture, characterized in that, include: A support frame (1) is fixedly connected to a support (2), and a worm gear (3) is rotatably connected to the support (2). A crank handle (4) is fixedly connected to one end of the worm gear (3). The support frame (1) is fixedly connected to a second support (5), and a bidirectional threaded rod (6) is rotatably connected to the second support (5). The smooth part of the bidirectional threaded rod (6) is coaxially fixedly connected to a worm gear (7), and the worm gear (7) meshes with the worm (3).

2. The adjustable composite gas cylinder assembly fixture according to claim 1, characterized in that: Two square sleeves (8) are provided through the side wall of the support frame (1). A clamping arm (9) is slidably connected inside the square sleeve (8). A threaded hole is provided on the clamping arm (9). The two ends of the bidirectional threaded rod (6) are respectively provided with threads of opposite directions. The bidirectional threaded rod (6) is threadedly connected to the threaded hole on the clamping arm (9).

3. The adjustable composite gas cylinder assembly fixture according to claim 2, characterized in that: A clamping plate (10) is fixedly connected to the clamping arm (9).

4. The adjustable composite gas cylinder assembly fixture according to claim 3, characterized in that: A vertical pole (11) is fixedly connected to the support frame (1), a cantilever beam (12) is slidably connected to the vertical pole (11), a knob (13) is rotatably connected to the cantilever beam (12), and a fixing frame (14) is fixedly connected to one end of the knob (13).

5. The adjustable composite gas cylinder assembly fixture according to claim 4, characterized in that: A composite gas cylinder (15) is disposed between the two clamping plates (10).

6. The adjustable composite gas cylinder assembly fixture according to claim 5, characterized in that: A bottle valve (16) is fixedly connected to the fixing frame (14). The clamping plate (10) is arc-shaped. The center of symmetry of the two clamping plates (10) and the geometric center of the hexagonal hole opened on the fixing frame (14) are on the same vertical line.