Electric tool
By setting through holes and forming connectors between the optical components and the lampshade, the problem of loose lighting lampshades in power tools is solved, achieving higher structural stability and installation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-04-07
AI Technical Summary
The lighting covers and housings of existing power tools are made of different materials, which makes them prone to loosening during use, resulting in structural instability.
By setting multiple first through holes between the optical component and the lamp cover, and forming connectors during the injection molding process, the optical component is circumferentially positioned relative to the lamp cover, thereby improving structural stability.
It effectively reduces the loosening of optical components caused by high-frequency vibration, and improves the structural stability and installation efficiency of the lampshade and optical components.
Smart Images

Figure CN224088957U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric tools, in particular to an electric tool. BACKGROUND
[0002] The front end of the electric tool is generally provided with a lighting lamp to provide additional light when working in an insufficient light environment, helping the operator to see the working position and the surrounding environment more clearly.
[0003] At present, the lighting lamp cover and the front end shell of the electric tool are integrally formed by injection molding, and then due to the fact that the lighting lamp cover and the front end shell of the electric tool are made of two different materials, the lighting lamp cover is prone to loosening during the later use of the electric tool. CONTENT OF THE UTILITY MODEL
[0004] Therefore, the embodiments of the present application provide an electric tool to solve at least one problem in the background art.
[0005] In a first aspect, the embodiments of the present application provide an electric tool, which comprises:
[0006] a first shell;
[0007] a motor accommodated in the first shell;
[0008] an output shaft drivingly connected to the motor and rotating under the driving force of the motor;
[0009] a lamp cover connected to the front end of the first shell, the lamp cover being made of a first material, the lamp cover being provided with a plurality of first mounting holes, the plurality of first mounting holes being distributed circumferentially around the axis of the output shaft;
[0010] an optical component embedded in the lamp cover, the optical component comprising a plurality of connecting portions and a plurality of light-transmitting portions, the connecting portions being connected between adjacent light-transmitting portions, the optical component being integrally injection molded with the lamp cover and embedding the light-transmitting portions in the first mounting holes, the optical component being made of a second material different from the first material;
[0011] an illuminating member corresponding to the position of the light-transmitting portion, the light beam emitted by the illuminating member being capable of being transmitted from the light-transmitting portion;
[0012] The connecting portion is provided with a plurality of first through holes, the lamp cover forms a plug-in part matched with the first through hole during injection molding, and the plug-in part is inserted into the first through hole to position the optical component circumferentially relative to the lamp cover.
[0013] In conjunction with the first aspect of this application, in an optional embodiment, the plurality of connecting portions of the optical component and the plurality of light-transmitting portions form a ring structure, and the plurality of light-transmitting portions are circumferentially distributed around the axis of the ring structure.
[0014] In conjunction with a first aspect of this application, in an alternative embodiment, the optical component is formed of a synthetic resin, and the lampshade is formed of a synthetic resin with a dispersed coloring material.
[0015] In conjunction with the first aspect of this application, in an optional embodiment, the light-transmitting portion protrudes from the surface of the connecting portion and forms a cover structure with a receiving cavity, wherein the lighting element is housed within the receiving cavity.
[0016] In conjunction with a first aspect of this application, in an alternative embodiment, the lighting element is matched with the receiving cavity of the housing structure.
[0017] In conjunction with the first aspect of this application, in an alternative embodiment, the lampshade includes a light-shielding portion that covers the connecting portion.
[0018] In conjunction with the first aspect of this application, in an optional embodiment, the front surface of the light-shielding portion and the front surface of the light-transmitting portion are located on the same plane.
[0019] In conjunction with the first aspect of this application, in an optional embodiment, the first housing is further provided with a plurality of second mounting holes, and the lampshade is provided with a plurality of third mounting holes corresponding to the second mounting holes;
[0020] The power tool also includes:
[0021] A first fastener is inserted into both the second and third mounting holes to define the relative position of the first housing and the lampshade.
[0022] In conjunction with the first aspect of this application, in an optional embodiment, the connecting portion is provided with a plurality of clearance portions for clearance of the first fastener.
[0023] In conjunction with the first aspect of this application, in an optional embodiment, the number of light-transmitting portions is three, and the three light-transmitting portions are evenly distributed on the connecting portion.
[0024] The power tool provided in this application embodiment has multiple first through holes at the connection part of the optical component. During the integrated injection molding process of the optical component and the lampshade, the lampshade in a fluid state passes through the multiple first through holes and forms a plug that matches the first through holes. The plug is inserted into the first through holes so that the optical component is circumferentially positioned relative to the lampshade, thereby improving the structural stability of the lampshade and the optical component and greatly reducing the occurrence of the optical component becoming loose due to high-frequency vibration generated during the operation of the power tool.
[0025] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0026] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0027] Figure 1 This is a schematic diagram of the overall structure of the power tool provided in the embodiments of this application;
[0028] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0029] Figure 3 A cross-sectional view of a power tool provided in an embodiment of this application;
[0030] Figure 4 An exploded view of the lampshade, optical components, and lighting element of a power tool provided in an embodiment of this application;
[0031] Figure 5 for Figure 3 Schematic diagram of the cross section at point AA;
[0032] Figure 6 for Figure 3 Enlarged view of point B in the middle.
[0033] Figure label:
[0034] 100. Power tools;
[0035] 10. First shell;
[0036] 20. Motor;
[0037] 30. Output shaft;
[0038] 40. Lampshade; 410. First mounting hole; 420. Connector; 430. Light-shielding part;
[0039] 50. Optical component; 5a. Circular structure; 510. Connecting part; 511. First through hole; 512. Clearance part; 5121. Notch; 520. Light-transmitting part; 521. Cover structure; 5211. Receiving cavity; 530. Fourth mounting hole;
[0040] 60. Lighting components; 610. LED chips; 620. Wires;
[0041] 70. First fastener; 710. Bolt;
[0042] 80. Battery. Detailed Implementation
[0043] To make the technical solution and beneficial effects of this utility model more apparent and understandable, a detailed description is provided below by listing specific embodiments. The accompanying drawings are not necessarily drawn to scale, and local features may be enlarged or reduced to more clearly show the details of the local features; unless otherwise defined, the technical and scientific terms used herein have the same meanings as those in the technical field to which this application pertains.
[0044] In the description of this utility model, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "height", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. In other words, they should not be construed as limitations on this utility model.
[0045] In this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating the relative importance of the indicated features or the number of indicated technical features. Therefore, a feature specified as "first" or "second" can explicitly indicate that at least one of those features is included. In the description of this utility model, "multiple" means at least two, such as two, three, etc.; "several" means at least one, such as one, two, three, etc., unless otherwise explicitly specified.
[0046] In this utility model, unless otherwise explicitly defined, the terms "installation," "connection," "linking," "fixing," and "setting," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can also refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0047] In this utility model, unless otherwise explicitly defined, the terms "above," "on top of," "above," "over," "below," "below," "below," or "below" for "first feature above second feature" can refer to direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. Furthermore, "above," "above," and "over" for "first feature above second feature" can mean the first feature is directly above or diagonally above the second feature, or simply indicates that the horizontal height of the first feature is higher than the horizontal height of the second feature. Similarly, "below," "below," and "below" for "first feature below second feature" can mean the first feature is directly below or diagonally below the second feature, or simply indicates that the horizontal height of the first feature is lower than the horizontal height of the second feature.
[0048] The power tools 100 provided in this application embodiment include, but are not limited to, electric screwdrivers, electric drills, electric wrenches, and electric hammers.
[0049] Please refer to Figures 1 to 6 This application provides an embodiment of an electric tool, which includes a first housing 10, a motor 20, an output shaft 30, a lampshade 40, an optical component 50, and a lighting component 60.
[0050] The motor 20 is housed within the first housing 10, and the output shaft 30 is connected to the motor 20. The output shaft 30 outputs torque and rotates under the driving force of the motor 20, so as to drive the working head to rotate. The working head is detachably connected to the output shaft 30 and is used to act on the work object. For example, the work object is a wall or a cabinet.
[0051] The lampshade 40 is connected to the front end of the first housing 10, which is the end of the first housing 10 closest to the work object. The lampshade 40 is provided with a plurality of first mounting holes 410, which are circumferentially distributed around the axis of the output shaft 30.
[0052] The optical component 50 includes multiple connecting portions 510 and multiple light-transmitting portions 520. The connecting portions 510 are connected between adjacent light-transmitting portions 520, and the light-transmitting portions 520 are connected between adjacent connecting portions 510. The number of light-transmitting portions 520 can be adaptively selected according to the size of the first housing 10 and the lampshade 40, and this embodiment does not specifically limit the number. For example, the number of light-transmitting portions 520 is three, four, five, or six. Figure 5 The image shows the three light-transmitting portions 520 and three connecting portions 510 provided on the optical component 50.
[0053] The optical component 50 and the lampshade 40 are integrally molded by injection molding. Before the integral injection molding, the optical component 50 has already been formed into a single unit. Figure 4 The structure shown allows the optical component 50 to be molded by injection molding, extrusion, or other methods. The optical component 50 has multiple fourth mounting holes 530, which are used to fix the optical component 50 onto the injection mold before integral injection molding, and to inject the lampshade 40 in a fluid state into the mold, so that the optical component 50 is embedded in the lampshade 40 and the light-transmitting part 520 is embedded in the first mounting hole 410.
[0054] The lampshade 40 is made of a first material, and the optical component 50 is made of a second material, wherein the first material and the second material are different materials. In an optional embodiment, the lampshade 40 is formed of a synthetic resin with dispersed coloring material, and the optical component 50 is formed of a synthetic resin. The first material and the second material are not specifically limited; for example, the first material is PA6+GF30, which is a composite material of polyamide 6 (PA6) matrix and 30% glass fiber (GF) reinforcement; the second material is PC (polycarbonate), a colorless and transparent amorphous thermoplastic material.
[0055] The lighting element 60 is positioned corresponding to the light-transmitting portion 520. The light beam emitted by the lighting element 60 can be transmitted through the light-transmitting portion 520 and illuminate the workpiece. The lighting element 60 only needs to emit a light beam; there is no specific limitation. For example, the lighting element 60 is an LED chip 610. Figure 4 The diagram shows adjacent LED beads 610 connected by wires 620 and electrically connected to the battery 80 of the power tool 100, which provides power to the LED beads 610.
[0056] In related technologies, the optical component 50 and the lampshade 40 are integrally injection molded. Because the optical component 50 and the lampshade 40 are made of two different materials, the high-frequency vibration generated during the use of the power tool 100 can easily cause the optical component 50 to loosen.
[0057] Based on this, the power tool 100 provided in this application embodiment has a plurality of first through holes 511 in the connection portion 510 of the optical component 50. During the integrated injection molding process of the optical component 50 and the lamp cover 40, the lamp cover 40 in a fluid state passes through the plurality of first through holes 511 and forms a plug 420 that matches the first through holes 511. The plug 420 is inserted into the first through holes 511 so that the optical component 50 is circumferentially positioned relative to the lamp cover 40, thereby improving the structural stability of the lamp cover 40 and the optical component 50 and greatly reducing the occurrence of the optical component 50 becoming loose due to the high-frequency vibration generated during the operation of the power tool 100.
[0058] In one alternative embodiment, please refer to Figure 4 and Figure 5 Multiple connecting parts 510 and multiple light-transmitting parts 520 form a circular ring structure 5a, and the multiple light-transmitting parts 520 are circumferentially distributed around the axis of the circular ring structure 5a.
[0059] Since the first housing 10 is cylindrical, the multiple connecting parts 510 and the multiple light-transmitting parts 520 form a ring structure 5a, which can better fit the first housing 10; in addition, the optical components 50 of the ring structure 5a can be easily installed, improving installation efficiency.
[0060] Furthermore, the annular structure 5a formed by the multiple connecting parts 510 and the multiple light-transmitting parts 520 of the optical component 50 is a centrally symmetrical shape, which facilitates positioning and installation.
[0061] In one alternative embodiment, please refer to Figure 1 , Figure 2 and Figure 4 The light-transmitting portion 520 protrudes from the surface of the connecting portion 510 and forms a cover structure 521 with a receiving cavity 5211, in which the lighting element 60 is housed. The housing of the lighting element 60 within the receiving cavity 5211 allows the light beam emitted by the lighting element 60 to be focused, ensuring the lighting effect.
[0062] Preferably, the light-transmitting part 520 and the connecting part 510 are integrally injection molded, which not only improves the ease of manufacturing the optical component 50, but also ensures the structural strength of the optical component 50.
[0063] In an optional embodiment, the lighting element 60 is matched with the receiving cavity 5211 of the cover structure 521, which can improve the stability of the lighting element 60 placed in the receiving cavity 5211 of the cover structure 521 and further ensure the lighting effect of the power tool 100.
[0064] In an optional embodiment, the lampshade 40 further includes a light-shielding portion 430 that covers the connecting portion 510. The light-shielding portion 430 not only improves the connection stability between the lampshade 40 and the optical component 50, but also ensures that the light beam emitted by the lighting component 60 only shines through the light-transmitting portion 520, thus guaranteeing the lighting effect of the power tool 100.
[0065] In an alternative embodiment, such as Figure 1 and Figure 2 As shown, the front surface of the light-shielding part 430 and the front surface of the light-transmitting part 520 are located on the same plane, which not only improves the aesthetics of the power tool 100, but also ensures that the light beam transmitted from the light-transmitting part 520 only shines forward, thus guaranteeing the lighting effect.
[0066] Conversely, if the front surface of the light-transmitting part 520 protrudes beyond the front surface of the light-shielding part 430, the light beam transmitted from the light-transmitting part 520 will also be transmitted out from its side, which may affect the lighting effect.
[0067] In an optional embodiment, the first housing 10 is further provided with a plurality of second mounting holes (not shown in the figure), and the lampshade 40 is provided with a plurality of third mounting holes (not shown in the figure) corresponding to the second mounting holes. The power tool 100 also includes a first fastener 70, which is simultaneously inserted into the second mounting holes and the third mounting holes to define the relative positions of the first housing 10 and the lampshade 40.
[0068] The specific structure of the first fastener 70 is not limited in this application embodiment. For example, the first fastener 70 is a bolt 710, and the second mounting hole and the third mounting hole are threaded holes that match the first fastener 70.
[0069] In one alternative embodiment, please refer to Figure 5 The connecting portion 510 is provided with a plurality of clearance portions 512, which are used to avoid the first fastener 70. The clearance portion 512 is a notch 5121 provided in the connecting portion 510. The notch 5121 is much larger than the size of the first fastener 70, so as to avoid the optical component 50 from affecting the connection between the first fastener 70 and the first housing 10 and the lampshade 40.
[0070] It should be understood that the above embodiments are exemplary and are not intended to encompass all possible implementations included in the claims. Various modifications and changes can be made to the above embodiments without departing from the scope of this disclosure. Similarly, the various technical features of the above embodiments can be arbitrarily combined to form other embodiments of this application that may not be explicitly described. Therefore, the above embodiments only illustrate several implementations of this application and do not limit the scope of protection of this patent application.
Claims
1. A power tool, characterized in that, The power tool (100) includes: First shell (10); The motor (20) is housed within the first housing (10); The output shaft (30) is connected to the motor (20) and rotates under the driving force of the motor (20); The lampshade (40) is connected to the front end of the first housing (10). The lampshade (40) is made of a first material. The lampshade (40) is provided with a plurality of first mounting holes (410). The plurality of first mounting holes (410) are circumferentially distributed around the axis of the output shaft (30). An optical component (50) is fitted into the lampshade (40). The optical component (50) includes multiple connecting portions (510) and multiple light-transmitting portions (520). The connecting portions (510) are connected between adjacent light-transmitting portions (520). The optical component (50) and the lampshade (40) are integrally injection molded, and the light-transmitting portions (520) are fitted into the first mounting hole (410). The optical component (50) is made of a second material different from the first material. The lighting element (60) is positioned corresponding to the light-transmitting part (520), and the light beam emitted by the lighting element (60) can be transmitted through the light-transmitting part (520); The connecting part (510) is provided with a plurality of first through holes (511). The lampshade (40) forms a plug (420) that matches the first through holes (511) during the injection molding process. The plug (420) is inserted into the first through hole (511) so that the optical component (50) is circumferentially positioned relative to the lampshade (40).
2. The power tool according to claim 1, characterized in that, The optical component (50) has a plurality of connecting portions (510) and a plurality of light-transmitting portions (520) forming a ring structure (5a), and the plurality of light-transmitting portions (520) are circumferentially distributed around the axis of the ring structure (5a).
3. The power tool according to claim 2, characterized in that, The optical component (50) is formed of synthetic resin, and the lampshade (40) is formed of synthetic resin with dispersed coloring material.
4. The power tool according to claim 1, characterized in that, The light-transmitting part (520) protrudes from the surface of the connecting part (510) and forms a cover structure (521) with a receiving cavity (5211), in which the lighting element (60) is housed.
5. The power tool according to claim 4, characterized in that, The lighting element (60) is matched with the receiving cavity (5211) of the cover structure (521).
6. The power tool according to claim 1, characterized in that, The lampshade (40) includes a light-shielding part (430) that covers the connecting part (510).
7. The power tool according to claim 6, characterized in that, The front surface of the light-shielding part (430) and the front surface of the light-transmitting part (520) are located on the same plane.
8. The power tool according to claim 1, characterized in that, The first housing (10) is also provided with a plurality of second mounting holes, and the lampshade (40) is provided with a plurality of third mounting holes corresponding to the second mounting holes; The power tool (100) also includes: The first fastener (70) is inserted into both the second mounting hole and the third mounting hole to define the relative position of the first housing (10) and the lampshade (40).
9. The power tool according to claim 8, characterized in that, The connecting part (510) is provided with a plurality of avoidance parts (512), which are used to avoid the first fastener (70).
10. The power tool according to any one of claims 1 to 9, characterized in that, The number of the light-transmitting parts (520) is three, and the three light-transmitting parts (520) are evenly distributed on the connecting part (510).