Meter counter tightening mechanism for high-speed down pile machine
By installing a tensioning rod and a ceramic cam return torsion spring between the meter counter body and the thread guide post of the high-speed yarn rewinding machine, the problem of unstable yarn tension is solved, and stable yarn tension and accurate meter counting are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-07
AI Technical Summary
The meter counter of the existing high-speed yarn rewinding machine is prone to suspension during the yarn tensioning process, which causes the yarn to not be kept taut on the sensing end, resulting in missed calculations.
A tensioning rod is installed between the main body of the meter counter and the wire-blocking post. Combined with a ceramic cam and a return torsion spring, the yarn is kept taut at the sensing end by the twists and turns of the yarn path and the elastic buffer.
It effectively reduces the probability of yarn being suspended, improves the accuracy of yarn length recording, and enhances the practicality of the device.
Smart Images

Figure CN224091374U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile equipment technical field especially relates to a metering device taut mechanism for high -speed uncoiler. BACKGROUND
[0002] The high-speed uncoiler is a kind of mechanical equipment for textile industry, and its main function is to carry out uncoiler processing to yarn or fabric, since high-speed uncoiler usually has the functions of efficient winding, intelligent control, accurate length counting to adapt to different yarn types and production needs. Its variable frequency speed regulation, separate drive design makes the winding speed and density adjustable, improves the flexibility and efficiency of production, and has important significance for improving product quality, production efficiency and reducing production cost.
[0003] The present uncoiler needs to measure the length of yarn, so metering device is set in the feeding area, so that yarn generates corresponding data when passing through metering device, but the structure of metering device needs yarn to be always taut on the sensing end of metering device when working, and high-speed metering device generally makes yarn taut on metering device by the force of drawing line, which can meet the technical requirements under the condition of stable speed, but in actual production, due to the elasticity of yarn itself and the speed fluctuation that may occur during uncoiling, yarn may occasionally appear suspended, which makes yarn unable to be always taut on the sensing end of high-speed metering device, thereby causing the condition of missing calculation, and further improvement is needed. UTILITY MODEL CONTENTS
[0004] The utility model is aimed at at least solving one of the technical problems existing in the prior art, and provides a metering device taut mechanism for high-speed uncoiler, which solves the above problems.
[0005] To achieve the above-mentioned purpose, a metering device taut mechanism for high-speed uncoiler is provided, which comprises an uncoiler main body and a front-end console, a plurality of workstations are arranged above the uncoiler main body, a front-end console is arranged on the feeding side of the uncoiler main body, an incoming line rod is fixedly connected to the position corresponding to the workstation at the bottom of the front-end console, an incoming line ring is arranged at the end of the incoming line rod away from the front-end console, a metering device main body is arranged at the position corresponding to the incoming line rod below the front-end console, a control panel is arranged at the side of the metering device main body in the middle of the front-end console, a line blocking column is fixedly connected to the upper side of the metering device main body of the front-end console, a fixed seat is fixedly connected to the position corresponding to the line blocking column at the top of the front-end console, a line outlet groove is formed in the side of the fixed seat, a line breaking sensor is arranged below the line outlet groove of the fixed seat, a pulley support is fixedly connected to the bottom of the fixed seat, and a wire guide wheel is rotatably connected to the position corresponding to the line outlet groove below the pulley support.
[0006] The front end console is fixedly connected with a wire rod between the wire inlet rod and the meter body, and is fixedly connected with a wire tightening rod between the meter body and the wire blocking column, the outer side of the wire tightening rod is provided with a ceramic cam, and the inner side of the ceramic cam is provided with a return torsional spring.
[0007] According to the meter tensioning mechanism for the high-speed yarn reversing machine, the inner side of the ceramic cam is elastically rotationally connected with the corresponding wire tightening rod through the return torsional spring, and the return torsional spring is a spring plate penetrating the wire tightening rod.
[0008] According to the meter tensioning mechanism for the high-speed yarn reversing machine, the diameters of the sensing ends of the plurality of meter bodies correspond to the diameter of the wire blocking column.
[0009] According to the meter tensioning mechanism for the high-speed yarn reversing machine, the stable protruding direction of the ceramic cam is an obliquely upward direction.
[0010] According to the meter tensioning mechanism for the high-speed yarn reversing machine, the plurality of broken wire sensors are electrically connected with the corresponding control panels.
[0011] According to the meter tensioning mechanism for the high-speed yarn reversing machine, the top of the front end console is fixedly connected with wire guide cross rods at positions corresponding to the plurality of work stations, and the corresponding wire guide wheels correspond to the middle positions of the wire guide cross rods.
[0012] The above scheme has at least one of the following beneficial effects:
[0013] Compared with the prior art, the wire tightening rod is arranged between the meter body and the wire blocking column, cooperates with the ceramic cam and the return torsional spring, the yarn path is zigzag, the yarn tension is better tightened on the sensing end of the meter body, the elastic force of the return torsional spring is utilized to buffer the yarn tension fluctuation through the torsion of the ceramic cam, the probability of the yarn suspension is reduced, and the practicability of the device is improved.
[0014] Additional aspects and advantages of the present application will be described in the following description and part of them will become apparent to those skilled in the art from the following description or will be learned from the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0015] The present application will be further described below in combination with the drawings and embodiments.
[0016] Figure 1 It is a whole structure schematic view of the meter tensioning mechanism for the high-speed yarn reversing machine.
[0017] Figure 2 It is a bottom view schematic view of the meter tensioning mechanism for the high-speed yarn reversing machine.
[0018] Figure 3 for Figure 1 Enlarged view of point A;
[0019] Figure 4 This is a structural schematic diagram of Embodiment 2 of the present invention.
[0020] Legend:
[0021] 1. Main body of the de-hairing machine; 2. Front control console; 3. Wire inlet rod; 4. Wire inlet ring; 5. Guide rod; 6. Meter counter main body; 7. Wire tensioning rod; 8. Ceramic cam; 9. Wire stop post; 10. Fixing base; 11. Wire outlet groove; 12. Wire breakage sensor; 13. Pulley bracket; 14. Guide wheel; 15. Control panel; 16. Return torsion spring. Detailed Implementation
[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model. Example
[0023] Reference Figures 1-4This utility model provides a tensioning mechanism for a counter for a high-speed wool finishing machine, including a wool finishing machine body 1 and a front control console 2. Multiple workstations are arranged above the wool finishing machine body 1. The front control console 2 is located on the feeding side of the wool finishing machine body 1. A wire inlet rod 3 is fixedly connected to the bottom of the front control console 2 at a position corresponding to one of the workstations. A wire inlet ring 4 is provided at the end of each wire inlet rod 3 away from the front control console 2. A counter body 6 is located below the front control console 2 at a position corresponding to one of the wire inlet rods 3. A control panel 15 is located in the middle of the front control console 2 on the side of the counter body 6. A wire stop post 9 is fixedly connected to the top of the front control console 2 above the counter body 6. The diameter of the sensing end of the counter body 6 corresponds to the diameter of the wire stop post 9. A wire stop post 9 is fixed at the top of the front control console 2 at a position corresponding to the wire stop post 9. A fixed base 10 is connected to the yarn. Each fixed base 10 has a yarn outlet groove 11 on its side. A yarn breakage sensor 12 is installed below the yarn outlet groove 11 on the fixed base 10. Each yarn breakage sensor 12 is electrically connected to a corresponding control panel 15. The sensor can detect the yarn breakage and automatically stop the winding when the yarn breaks. A pulley bracket 13 is fixedly connected to the bottom of the fixed base 10. A guide wheel 14 is rotatably connected to the bottom of the pulley bracket 13 at a position corresponding to the yarn outlet groove 11. A guide bar is fixedly connected to the top of the front control panel 2 at a position corresponding to multiple workstations. The guide wheel 14 is aligned with the middle position of the guide bar. When the yarn is wound on the yarn roller, after exiting the guide wheel 14, the yarn will move laterally along the guide bar as the winding roller rotates, which can ensure the stability of the yarn inlet pitch angle.
[0024] The front-end control console 2 has guide rods 5 fixedly connected between the infeed rod 3 and the main body 6 of the counter. The front-end control console 2 also has tension rods 7 fixedly connected between the main body 6 of the counter and the guide post 9. By making the yarn path bend, the component force of the yarn on the sensing end is increased, and the yarn is better tightened on the sensing end of the main body 6 of the counter by the yarn tension. A ceramic cam 8 is set on the outer side of the tension rod 7, and a return torsion spring is set on the inner side of the ceramic cam 8. The inner side of the ceramic cam 8 is elastically rotatably connected to the tension rod 7 through the return torsion spring. The return torsion spring is a spring plate that passes through the tension rod 7. The stabilizing convex direction of the ceramic cam 8 is obliquely upward, which corresponds to the upward infeed direction of the yarn, reducing the infeed resistance. By setting the tension rod 7 between the main body 6 of the counter and the guide post 9, in conjunction with the ceramic cam 8 and the return torsion spring, the elasticity of the return torsion spring can also be used to buffer the yarn tension fluctuation through the torsion of the ceramic cam 8, reducing the probability of yarn suspension and thus improving the accuracy of yarn length recording. Example
[0025] The difference between this embodiment and Embodiment 1 is that the tension rod 7 does not have a ceramic cam 8, but ceramic sleeves are provided on the outside of both the tension rod 7 and the guide rod 5. By setting the tension rod 7 and the guide rod 5 on both sides of the meter counter body 6, the yarn path is made tortuous, and the friction between the yarn and the guide rod 5 is reduced. The yarn is better tensioned on the sensing end of the meter counter body 6 by its own tension. At the same time, the structure is simpler and easier to modify.
[0026] Working principle: In actual operation, the yarn first passes through the infeed ring 4 and then passes in a wavy, zigzag pattern around the guide rod 5, the counter body 6, the tension rod 7, and the stop post 8. By setting the tension rod 7 between the counter body 6 and the stop post 9, the yarn tension can be better secured to the sensing end of the counter body 6. In conjunction with the ceramic cam 8 and the return torsion spring, the elasticity of the return torsion spring can also buffer the yarn tension fluctuations by deflecting or rebounding the ceramic cam 8 under pressure, reducing the probability of the yarn being suspended and ensuring that the yarn is always attached to the sensing end of the counter body 6, thereby improving the accuracy of yarn length recording.
[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A tensioning mechanism for a meter counter in a high-speed napping machine, comprising a napping machine body (1) and a front control console (2), characterized in that: Multiple workstations are provided above the main body (1) of the wool-reducing machine. A front control console (2) is provided on the feeding side of the main body (1). A wire inlet rod (3) is fixedly connected to the bottom of the front control console (2) at a position corresponding to the workstation. A wire inlet ring (4) is provided at the end of each wire inlet rod (3) away from the front control console (2). A meter counter body (6) is provided at a position corresponding to the wire inlet rod (3) below the front control console (2). A control panel (15) is provided on the side of the meter counter body (6) in the middle of the front control console (2). The control console (2) is fixedly connected to the wire-blocking post (9) above the meter counter body (6). The top of the front control console (2) is fixedly connected to the corresponding position of the wire-blocking post (9). The sides of the multiple fixed seats (10) are provided with wire outlet grooves (11). The fixed seat (10) is provided with a wire breakage sensor (12) below the wire outlet groove (11). The bottom of the fixed seat (10) is fixedly connected to a pulley bracket (13). The bottom of the pulley bracket (13) is rotatably connected to a guide wheel (14) at the position corresponding to the wire outlet groove (11). The front-end control console (2) has a guide rod (5) fixedly connected between the inlet rod (3) and the meter counter body (6). The front-end control console (2) has a tension rod (7) fixedly connected between the meter counter body (6) and the line stop post (9). A ceramic cam (8) is provided on the outside of the tension rod (7), and a return torsion spring is provided on the inside of the ceramic cam (8).
2. The tensioning mechanism for a meter counter in a high-speed napping machine according to claim 1, characterized in that, The inner side of each ceramic cam (8) is elastically rotatably connected to the corresponding tension rod (7) through a return torsion spring, and the return torsion spring is a spring plate that passes through the tension rod (7).
3. The tensioning mechanism for a meter counter in a high-speed napping machine according to claim 1, characterized in that, The diameter of the sensing end of each of the multiple meter counter bodies (6) corresponds to the diameter of the wire-blocking post (9).
4. The tensioning mechanism for a meter counter in a high-speed napping machine according to claim 1, characterized in that, The stable protrusion of the ceramic cam (8) is in the upward direction.
5. The tensioning mechanism for a meter counter in a high-speed napping machine according to claim 1, characterized in that, Each of the aforementioned disconnection sensors (12) is electrically connected to a corresponding control panel (15).
6. The tensioning mechanism for a meter counter in a high-speed napping machine according to claim 1, characterized in that, The top of the front-end control console (2) is fixedly connected to a guide bar at a position corresponding to multiple workstations, and the corresponding guide wheel (14) is corresponding to the middle position of the guide bar.