Setting heat box for elasticizer
By designing a splitting, tensioning, and energy-saving mechanism for the shaping heat box used in texturing machines, the problems of energy saving, cleaning, and flexibility of the shaping heat box were solved, achieving heat recovery and convenient cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-04-07
AI Technical Summary
The shaping hot box is not energy-efficient during use, the oil stains and waste wires accumulated on the hot rail are difficult to clean, and it has low flexibility.
A shaping hot box for a texturing machine was designed, comprising an insulated hot box, a splitting mechanism, a tension adjustment mechanism, and an energy-saving mechanism. The splitting mechanism facilitates the cleaning of the hot rail through positioning plates and fastening bolts; the tension adjustment mechanism adjusts the yarn tension through guide rollers and adjusting rollers; and the energy-saving mechanism recovers and utilizes heat through a blower and a recovery tube rack.
It improves the energy efficiency of the shaping hot box, simplifies the cleaning process of the hot rail, and enhances the flexibility of use.
Smart Images

Figure CN224092083U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of texturing machine technology, specifically a shaping heat box for a texturing machine. Background Technology
[0002] The texturing machine works by using POY as raw material and transforming it into a stretch textured yarn with relatively stable physical properties that can be directly used for weaving through stretching and deformation processes. During operation, the texturing machine heats and shapes the yarn through a setting heat box.
[0003] The heat rails of the shaping heat box have inlet and outlet ports at both ends, which allows hot air to easily escape and lose heat, which is not conducive to energy saving. The existing shaping heat box has a closed structure, and after a period of use, the oil stains and waste wires accumulated on the heat rails are difficult to clean. It is also not easy to adjust the tension of the heated wires during use, which can easily affect the flexibility of the shaping heat box during use. Utility Model Content
[0004] The purpose of this invention is to provide a shaping heat box for a texturing machine, in order to solve the problems mentioned in the background art, such as the lack of energy saving, the difficulty in cleaning the oil stains and waste wires accumulated on the heat rail, and the low flexibility.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a shaping heat box for a texturing machine, comprising an insulated heat box, an insulated heat box cover, a control panel mounted on the surface of the insulated heat box, a medium baffle fixed inside the insulated heat box, guide tubes on both sides of the medium baffle, the guide tubes mounted on the surface of the insulated heat box, a temperature monitor installed inside the insulated heat box, the temperature monitor located below the medium baffle, the input end of the temperature monitor electrically connected to the output end of the control panel, and heating wires on both sides of the temperature monitor, the input end of the heating wires being... The heating element is electrically connected to the output of the control panel and installed inside the heat preservation box. Equally spaced heat rails are fixed to the surface of the heat preservation box, and these heat rails are connected to the heat preservation box and located above the medium baffle. A splitting mechanism is provided between the heat preservation box and the box cover. The splitting mechanism includes a positioning plate, a positioning frame, and fastening bolts. A tension adjustment mechanism is provided at one end of the heat preservation box, consisting of a tension adjustment component and a support frame. An energy-saving mechanism is provided on the surface of the box cover, and the energy-saving mechanism includes a recovery tube rack, a groove, a blower, and a recovery hole.
[0006] Preferably, a positioning frame is fixed at each corner of the surface of the insulated box, and a positioning insert is fixed at each corner of the surface of the insulated box cover, with the positioning insert and the positioning frame interlocking.
[0007] Preferably, the positioning frame is threaded with a fastening bolt, one end of which passes through the positioning frame and is fastened to the surface thread of the positioning insert plate.
[0008] Preferably, both sides of one end of the heat preservation box are fixed with support frames, and tension adjustment components are provided between the support frames.
[0009] Preferably, the tension adjustment component includes a guide roller, an adjusting roller, a connecting frame, a fastening stud, and a slide groove. Guide rollers are rotatably connected to both sides of the support frame surface, and an adjusting roller is provided between the guide rollers.
[0010] Preferably, the inner wall of the support frame is provided with a sliding groove, and a connecting frame is slidably arranged inside the sliding groove. The surface of the connecting frame is rotatably connected to both ends of the adjusting roller.
[0011] Preferably, the surface of the connecting frame is threaded with a fastening stud, one end of which penetrates the connecting frame and is pressed and fastened against the inner wall of the slide groove.
[0012] Preferably, the surfaces at both ends of the insulated box cover are provided with recycling holes, and a groove is provided between the recycling holes, the groove being formed on the surface of the insulated box cover.
[0013] Preferably, a recycling tube frame is fixed to the surface of the insulated box cover, and the recycling tube frame is connected to the recycling hole.
[0014] Preferably, a blower is installed on the surface of the insulated box cover, the input end of the blower is electrically connected to the output end of the control panel, one end of the blower is connected to the recycling pipe rack, and the other end of the blower extends into the interior of the groove.
[0015] Compared with the prior art, the beneficial effects of this utility model are: the shaping hot box of the texturing machine not only reduces the heat loss at both ends of the hot rail, which is conducive to the energy saving of the shaping hot box, improves the convenience of cleaning the hot rail of the shaping hot box, but also improves the flexibility of the shaping hot box in use.
[0016] By incorporating an energy-saving mechanism and controlling the blower via a control panel, the blower draws air from the recovery tube rack, drawing the heat from both ends of the hot rail into the blower and discharging it into the inner side of the groove to heat the wire. This prevents excessive heat loss from both ends of the hot rail, thus reducing heat loss from both ends of the hot rail and contributing to energy conservation in the shaping hot box.
[0017] With a splitting mechanism, oil and lint can easily accumulate inside the hot rail after a period of time. At this time, the fastening bolts can be loosened to allow the bolts to be positioned closer to the positioning plate. Then, the insulation box cover can be pulled upwards to move the positioning plate away from the positioning frame, separating the insulation box from the insulation box cover and exposing the hot rail to the air for easy cleaning. After cleaning, the insulation box cover can be placed on the surface of the insulation box, allowing the positioning plate to be inserted into the positioning frame for quick positioning. Then, the fastening bolts can be tightened to fix the insulation box to the insulation box cover, thus realizing the function of easy cleaning of the hot rail in the shaped hot box and improving the convenience of cleaning the hot rail.
[0018] By incorporating a tension adjustment mechanism, the wire to be heated and shaped is placed above the guide roller, passes through the adjustment roller, and winds around to the surface of another guide roller. The wire is then passed through the heating rail. If the tension of the wire needs to be adjusted, the fastening stud can be loosened, and the connecting frame can be slid along the slide groove, causing the adjustment roller to move synchronously and adjust the tension of the wire. This achieves the tension adjustment function of the shaping heat box, thereby improving the flexibility of the shaping heat box during use. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is a side sectional view of the present invention.
[0021] Figure 3 This is a schematic diagram of the front cross-sectional structure of this utility model;
[0022] Figure 4 This is an enlarged structural schematic diagram of the tension adjustment mechanism of this utility model.
[0023] In the diagram: 1. Insulated heating box; 11. Insulated box lid; 12. Control panel; 13. Temperature monitor; 14. Heating wire; 15. Medium baffle; 16. Hot rail; 17. Conduit; 2. Splitting mechanism; 21. Positioning plate; 22. Positioning frame; 23. Fastening bolt; 3. Tension adjustment mechanism; 31. Tension adjustment component; 311. Guide roller; 312. Adjusting roller; 313. Connecting frame; 314. Fastening stud; 315. Slide groove; 32. Support frame; 4. Energy-saving mechanism; 41. Recycling pipe rack; 42. Groove; 43. Blower; 44. Recycling hole. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0025] The present invention provides a structure for a shaping heating box for a texturing machine, as follows: Figure 1 and Figure 2 As shown, the device includes an insulated heating box 1, with an insulated box cover 11 covering its surface. A control panel 12 is mounted on the surface of the insulated heating box 1, and a lithium battery and a processor are embedded inside the control panel 12. The processor includes an amplifier tube, a protective resistor Rm, a filter, an A / D converter, and a microcontroller. A sensor and a protective resistor Rm are connected in parallel with the amplifier tube and then in series with the filter. The signal is converted by the A / D converter and sent to the microcontroller. The display screen receives the processing signals from the microcontroller. A dielectric baffle 15 is fixed inside the insulated heating box 1, and conduits 17 are provided on both sides of the dielectric baffle 15. The conduits 17 are installed on the surface of the insulated heating box 1. Inside the heat preservation box 1, a temperature monitor 13 is installed. The model of the temperature monitor 13 can be SDN series. The temperature monitor 13 is located below the medium baffle 15. The input terminal of the temperature monitor 13 is electrically connected to the output terminal of the control panel. Heating wires 14 are provided on both sides of the temperature monitor 13. The model of the heating wires 14 can be CR series. The input terminal of the heating wires 14 is electrically connected to the output terminal of the control panel. The heating wires 14 are installed inside the heat preservation box 1. The surface of the heat preservation box 1 is fixed with equally spaced heat rails 16. The heat rails 16 are connected to the heat preservation box 1 and are located above the medium baffle 15.
[0026] Furthermore, such as Figure 2As shown, a splitting mechanism 2 is provided between the heat preservation box 1 and the heat preservation box cover 11. The splitting mechanism 2 includes a positioning plate 21, a positioning frame 22 and a fastening bolt 23. The positioning frame 22 is fixed at the corner of the surface of the heat preservation box 1 and the positioning plate 21 is fixed at the corner of the surface of the heat preservation box cover 11. The positioning plate 21 and the positioning frame 22 are interlocked. The fastening bolt 23 is threadedly connected to the surface of the positioning frame 22. One end of the fastening bolt 23 passes through the positioning frame 22 and is threadedly fastened to the surface of the positioning plate 21.
[0027] During use, after a period of time, oil stains and waste wires may accumulate inside the hot rail 16. At this time, the fastening bolt 23 can be loosened so that the fastening bolt 23 is close to the positioning insert 21. Then, the heat preservation box cover 11 is pulled upward so that the positioning insert 21 is away from the positioning frame 22, separating the heat preservation box 1 from the heat preservation box cover 11, exposing the hot rail 16 to the air, which makes it easier to clean the hot rail 16. After cleaning, the heat preservation box cover 11 is placed on the surface of the heat preservation box 1 so that the positioning insert 21 is inserted into the positioning frame 22 to quickly position the heat preservation box cover 11. Then, the fastening bolt 23 is tightened to fix the heat preservation box 1 to the heat preservation box cover 11, so as to realize the function of the heat preservation box for easy cleaning of the hot rail 16.
[0028] Furthermore, such as Figure 4 As shown, a tension adjustment mechanism 3 is provided at one end of the heat preservation box 1. The tension adjustment mechanism 3 consists of a tension adjustment component 31 and a support frame 32. Support frames 32 are fixed on both sides of one end of the heat preservation box 1. A tension adjustment component 31 is provided between the support frames 32. The tension adjustment component 31 contains a guide roller 311, an adjusting roller 312, a connecting frame 313, a fastening stud 314, and a slide groove 315. Guide rollers 311 are rotatably connected to both sides of the surface of the support frame 32. An adjusting roller 312 is provided between the guide rollers 311. A slide groove 315 is provided on the inner wall of the support frame 32. A connecting frame 313 is slidably arranged inside the slide groove 315. The surface of the connecting frame 313 is rotatably connected to both ends of the adjusting roller 312. A fastening stud 314 is threadedly connected to the surface of the connecting frame 313. One end of the fastening stud 314 passes through the connecting frame 313 and is pressed and fastened to the inner wall of the slide groove 315.
[0029] In use, place the wire to be heated and shaped above the guide roller 311, pass it through the adjusting roller 312 and wrap it around the surface of another guide roller 311. Then, pass the wire through the heating rail 16. If the tension of the wire needs to be adjusted, loosen the fastening stud 314 and slide the connecting frame 313 so that the connecting frame 313 slides along the slide groove 315, driving the adjusting roller 312 to move synchronously and adjust the tension of the wire to realize the tension adjustment function of the shaping heat box.
[0030] Furthermore, such as Figure 3As shown, the surface of the insulated box cover 11 is provided with an energy-saving mechanism 4. The interior of the energy-saving mechanism 4 includes a recycling tube rack 41, a groove 42, a blower 43, and a recycling hole 44. Recycling holes 44 are provided on both ends of the surface of the insulated box cover 11, and a groove 42 is provided between the recycling holes 44. The groove 42 is provided on the surface of the insulated box cover 11. The recycling tube rack 41 is fixed on the surface of the insulated box cover 11 and is connected to the recycling hole 44. A blower 43 is installed on the surface of the insulated box cover 11. The blower 43 can be a VFC series model. The input end of the blower 43 is electrically connected to the output end of the control panel. One end of the blower 43 is connected to the recycling tube rack 41, and the other end of the blower 43 extends into the interior of the groove 42.
[0031] During use, the blower 43 is controlled by the control panel 12. Under the action of the blower 43, the air is drawn from the recovery tube rack 41, and the heat at both ends of the hot rail 16 is drawn into the blower 43 and discharged into the inner side of the groove 42 to heat the wire. This avoids excessive heat overflow at both ends of the hot rail 16, thus reducing heat loss at both ends of the hot rail 16 and achieving the function of reducing heat loss at both ends of the hot rail 16 in the shaping hot box.
[0032] Working principle: When in use, first place the wire to be heated and shaped above the guide roller 311, and pass it through the adjusting roller 312 to the surface of another guide roller 311. Then, pass the wire through the heating rail 16. If the tension of the wire needs to be adjusted, loosen the fastening stud 314 and slide the connecting frame 313 so that the connecting frame 313 slides along the slide groove 315, driving the adjusting roller 312 to move synchronously and adjust the tension of the wire. This realizes the tension adjustment function of the shaping heat box, thereby improving the flexibility of the shaping heat box during use.
[0033] Then, a heating medium such as water or oil is guided through conduit 17 to the space between the heating rail 16 and the medium baffle 15. The temperature monitor 13 and the heating wire 14 are controlled by the control panel 12. The heating wire 14 heats the medium and transfers the heat to the inside of the heating rail 16 to heat and shape the wires inside the heating rail 16. The temperature is monitored by the temperature monitor 13.
[0034] Meanwhile, the blower 43 is controlled by the control panel 12 to work. Under the action of the blower 43, the air is drawn from the recovery tube rack 41, and the heat at both ends of the hot rail 16 is drawn into the blower 43 and discharged into the inner side of the groove 42 to heat the wire. This avoids excessive heat overflow at both ends of the hot rail 16, thus reducing heat loss at both ends of the hot rail 16 and is beneficial to energy saving of the hot rail 16.
[0035] After a period of time, oil and lint may accumulate inside the hot rail 16. At this time, the fastening bolt 23 can be loosened so that the fastening bolt 23 is close to the positioning plate 21. Then, the heat preservation box cover 11 is pulled upward so that the positioning plate 21 is away from the positioning frame 22, separating the heat preservation box 1 from the heat preservation box cover 11 and exposing the hot rail 16 to the air, making it easier to clean the hot rail 16. After cleaning, the heat preservation box cover 11 is placed on the surface of the heat preservation box 1 so that the positioning plate 21 is inserted into the positioning frame 22 to quickly position the heat preservation box cover 11. Then, the fastening bolt 23 is tightened to fix the heat preservation box 1 to the heat preservation box cover 11, so as to realize the function of the shaping heat box to facilitate the cleaning of the hot rail 16, thereby improving the convenience of cleaning the hot rail 16 of the shaping heat box, and finally completing the use of the shaping heat box.
[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A shaping heat box for a texturing machine, comprising an insulated heat box (1), characterized in that: The surface of the heat preservation box (1) is covered with a heat preservation box cover (11). A control panel (12) is installed on the surface of the heat preservation box (1). A medium baffle (15) is fixed inside the heat preservation box (1). A conduit (17) is provided on both sides of the medium baffle (15). The conduit (17) is installed on the surface of the heat preservation box (1). A temperature monitor (13) is installed inside the heat preservation box (1). The temperature monitor (13) is located below the medium baffle (15). The input end of the temperature monitor (13) is electrically connected to the output end of the control panel. A heating wire (14) is provided on both sides of the temperature monitor (13). The input end of the heating wire (14) is electrically connected to the output end of the control panel. The heating wire (14) is installed inside the heat preservation box (1). The surface of the heat preservation box (1) is fixed with equally spaced heat rails (16), which are connected to the heat preservation box (1). The heat rails (16) are located above the medium baffle (15). A splitting mechanism (2) is provided between the heat preservation box (1) and the heat preservation box cover (11). The splitting mechanism (2) includes a positioning insert (21), a positioning frame (22), and a fastening bolt (23). A tension adjustment mechanism (3) is provided at one end of the heat preservation box (1). The tension adjustment mechanism (3) consists of a tension adjustment component (31) and a support frame (32). An energy-saving mechanism (4) is provided on the surface of the heat preservation box cover (11). The energy-saving mechanism (4) includes a recycling tube rack (41), a groove (42), a blower (43), and a recycling hole (44).
2. The shaping heat box for a texturing machine according to claim 1, characterized in that: Positioning frames (22) are fixed at the corners of the surface of the heat preservation box (1), and positioning inserts (21) are fixed at the corners of the surface of the heat preservation box cover (11). The positioning inserts (21) and the positioning frames (22) are interlocked.
3. A shaping heat box for a texturing machine according to claim 2, characterized in that: The positioning frame (22) is threaded with a fastening bolt (23), one end of which passes through the positioning frame (22) and is fastened to the surface thread of the positioning insert plate (21).
4. A shaping heat box for a texturing machine according to claim 1, characterized in that: Both sides of one end of the heat preservation box (1) are fixed with support frames (32), and tension adjustment components (31) are provided between the support frames (32).
5. A shaping heat box for a texturing machine according to claim 4, characterized in that: The tension adjustment component (31) includes a guide roller (311), an adjustment roller (312), a connecting frame (313), a fastening stud (314), and a slide (315). The guide rollers (311) are rotatably connected to both sides of the surface of the support frame (32), and the adjustment rollers (312) are arranged between the guide rollers (311).
6. A shaping heat box for a texturing machine according to claim 5, characterized in that: The inner wall of the support frame (32) is provided with a sliding groove (315), and a connecting frame (313) is slidably arranged inside the sliding groove (315). The surface of the connecting frame (313) is rotatably connected to both ends of the adjusting roller (312).
7. A shaping heat box for a texturing machine according to claim 6, characterized in that: The surface of the connecting frame (313) is threaded with a fastening stud (314), one end of which passes through the connecting frame (313) and is pressed and fastened against the inner wall of the slide groove (315).
8. A shaping heat box for a texturing machine according to claim 1, characterized in that: The surface of both ends of the insulated box cover (11) is provided with recycling holes (44), and a groove (42) is provided between the recycling holes (44). The groove (42) is opened on the surface of the insulated box cover (11).
9. A shaping heat box for a texturing machine according to claim 8, characterized in that: The surface of the insulated box cover (11) is fixed with a recycling tube rack (41), which is connected to the recycling hole (44).
10. A shaping heat box for a texturing machine according to claim 9, characterized in that: A blower (43) is installed on the surface of the insulated box cover (11). The input end of the blower (43) is electrically connected to the output end of the control panel. One end of the blower (43) is connected to the recycling pipe rack (41), and the other end of the blower (43) extends into the interior of the groove (42).