Fabricated pipeline part delivery detection device

Abstract

The utility model belongs to the technical field of pipeline detection, and discloses an assembly type pipeline part delivery detection device which comprises a bottom support, a detection mechanism is installed on one side of the top end of the bottom support, two fixing mechanisms are fixedly connected to the other side of the top end of the bottom support, and the two fixing mechanisms are distributed in a mirror image mode. The fixing mechanism comprises a supporting frame, the supporting frame is fixedly connected with the bottom support, a sliding way is arranged at the top end of the supporting frame, a sliding block is connected to the inner surface of the sliding way in a sliding mode, and a first lead screw is connected to the inner surface of the sliding block in a threaded and sleeved mode. And the lead screw is rotated to drive the sliding block and one fixing frame to move, the distance between the two fixing frames can be rapidly adjusted, then a second handle is rotated to fix a pipeline, the device can adapt to pipelines of different sizes, and the universality of the device is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to pipeline detection technical field, specifically a kind of assembled pipeline component factory detection device. BACKGROUND

[0002] In today's construction and industrial field, prefabricated pipeline system has become mainstream trend, is widely used in various engineering projects. As the basic component of prefabricated pipeline system, the quality control of pipeline component is crucial, therefore, there are various pipeline component factory detection devices on the market.

[0003] However, the existing prefabricated pipeline component detection device is single in the fixing mode of pipeline during use, poor in universality, and needs to replace the clamp frequently when facing different sizes of prefabricated pipelines, which consumes a lot of time and manpower, and secondly, the existing pipeline component detection device cannot control the device to rotate for comprehensive detection when detecting, so it is necessary to constantly adjust the tightness of clamping mechanism, which leads to low detection efficiency of detection device.

[0004] Therefore, the prefabricated pipeline component factory detection device is proposed for the above problems. INVENTION CONTENTS

[0005] To solve the problems in the above background art, the utility model provides a prefabricated pipeline component factory detection device, which has the advantages of adapting to pipelines of various sizes, effectively improving the universality of the device and enabling comprehensive detection without adjusting the clamping device, and effectively improving the detection efficiency.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a prefabricated pipeline component factory detection device, comprising a bottom support, a detection mechanism is installed on one side of the top end of the bottom support, two fixing mechanisms are fixedly connected to the other side of the top end of the bottom support, the two fixing mechanisms are mirror image distributed, the fixing mechanism comprises a support frame, the support frame is fixedly connected with the bottom support, a slide is arranged at the top end of the support frame, a slide block is slidably connected to the inner surface of the slide, a lead screw one is threadedly connected to the inner surface of the slide block, one end of the lead screw one penetrates through the slide and extends out of the slide, two fixing frames are arranged at the top end of the slide, one of the fixing frames is fixedly connected with the slide block, and the other fixing frame is fixedly connected with the slide, a transmission roller is rotatably connected to the inner surface of the two fixing frames, one end of the transmission roller penetrates through the fixing frame and extends out of the fixing frame, a worm wheel is fixedly connected to the outer surface of the transmission roller outside the fixing frame, a power motor is fixedly connected to one side of the slide, the output end of the power motor is fixedly connected with a worm, and the worm is meshingly connected with the worm wheel.

[0007] Preferably, the outer surface of the transmission roller is coated with an anti-slip coating.

[0008] Preferably, a fixed rod is fixedly connected to one side of the top of the slide rail, and a movable rod is slidably connected to the inner surface of the fixed rod. The fixed rod is hollow, and both ends of the fixed rod have through-type adjustment grooves. A limit groove is formed on the inner surface of the movable rod, and two limit plates are slidably connected to the inner surface of the limit groove. A return spring is fixedly connected to one end of the two limit plates at the corresponding ends. An adjustment rod that cooperates with the adjustment groove is fixedly connected to one end of the two limit plates at the opposite ends. The outer surfaces of the two adjustment rods are slidably connected to the inner surface of the movable rod.

[0009] Preferably, one end of the fixed rod is rotatably connected to a rotating block, the top end of the adjusting rod is rotatably connected to a pressure rod, one end of the pressure rod is rotatably connected to a rotating block, the inner surface of the rotating block is threaded with a lead screw, and the other end of the lead screw is rotatably connected to the rotating block.

[0010] Preferably, one end of the lead screw passes through the slide rail and is fixedly connected to the rotating handle, and one end of the lead screw passes through the rotating block and is fixedly connected to the rotating handle.

[0011] Preferably, the end of the pressure rod away from the rotating block is rotatably connected to two rollers.

[0012] Preferably, the testing mechanism includes a testing platform, an electric slide rail is fixedly connected to the top of the testing platform, a slide table is slidably connected to the top of the electric slide rail, and a laser and a testing camera are mounted on the top of the slide table.

[0013] Preferably, both ends of the electric slide rail are fixedly connected to limit blocks, and the two limit blocks are fixedly connected to the detection platform.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model, by setting a lead screw, allows the slider to move with one of the fixed frames by rotating the first handle. This enables the distance between the two fixed frames to be quickly adjusted. Then, rotating the second handle fixes the pipe, making the device adaptable to pipes of various sizes and effectively improving the versatility of the device.

[0016] 2. This utility model, by setting a pressure rod, allows the pressure rod and rollers to fix the pipe after fixing the pipe. Then, the transmission roller is driven by a motor to rotate, which in turn drives the upper pipe to rotate. This allows for comprehensive inspection without adjusting the clamping device, effectively improving inspection efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the fixing mechanism of this utility model;

[0019] Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0020] Figure 4 This is a schematic cross-sectional view of the fixed rod and the movable rod of this utility model;

[0021] Figure 5 This is a schematic diagram of the testing mechanism of this utility model.

[0022] In the diagram: 1. Bottom bracket; 2. Detection mechanism; 3. Fixing mechanism; 4. Support frame;

[0023] 21. Electric slide rail; 22. Detection platform; 23. Slide table; 24. Limit block; 25. Laser; 26. Detection camera;

[0024] 31. Lead screw one; 32. Rotary handle one; 33. Slide rail; 34. Slider; 35. Fixed frame; 36. Transmission roller; 37. Roller; 38. Movable rod; 39. Pressure rod; 40. Rotary handle two; 41. Rotating block two; 42. Lead screw two; 43. Rotating block one; 44. Fixed rod; 45. Worm gear; 46. Power motor; 47. Worm wheel; 441. Adjusting groove; 442. Adjusting rod; 443. Return spring; 444. Limiting groove; 445. Limiting plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1 to 5 As shown, this utility model provides a prefabricated pipe component factory inspection device, including a bottom support 1, an inspection mechanism 2 installed on one side of the top of the bottom support 1, and two fixing mechanisms 3 fixedly connected to the other side of the top of the bottom support 1, the two fixing mechanisms 3 being distributed in a mirror image.

[0027] The fixing mechanism 3 includes a support frame 4, which is fixedly connected to the bottom bracket 1. The top of the support frame 4 is provided with a slide rail 33. A slider 34 is slidably connected to the inner surface of the slide rail 33. A lead screw 31 is threaded onto the inner surface of the slider 34. One end of the lead screw 31 passes through the slide rail 33 and extends beyond it. The top of the slide rail 33 is provided with two fixing brackets 35. One fixing bracket 35 is fixedly connected to the slider 34, and the other fixing bracket 35 is fixedly connected to the slide rail 33. The inner surfaces of both fixing brackets 35 are rotatable. A drive roller 36 is connected, one end of which passes through the fixed frame 35 and extends outside the fixed frame 35. A worm gear 47 is fixedly sleeved on the outer surface of the drive roller 36 outside the fixed frame 35. A power motor 46 is fixedly connected to one side of the slide rail 33. A worm 45 is fixedly connected to the output end of the power motor 46. The worm 45 and the worm gear 47 are meshed with each other, thereby driving the worm gear 47 and the drive roller 36 to rotate, realizing the automated drive of the pipeline component to rotate, facilitating all-round inspection and improving inspection efficiency.

[0028] Specifically, the outer surface of the transmission roller 36 is coated with an anti-slip coating. The anti-slip coating can increase the friction between the transmission roller 36 and the pipe component, prevent the pipe component from slipping during the rotation detection process, and ensure that the detection process is carried out stably.

[0029] like Figures 1 to 5 As shown, a fixed rod 44 is fixedly connected to one side of the top of the slide rail 33. A movable rod 38 is slidably connected to the inner surface of the fixed rod 44. The fixed rod 44 is hollow, and both ends of the fixed rod 44 have through-type adjustment grooves 441. A limit groove 444 is opened on the inner surface of the movable rod 38. Two limit plates 445 are slidably connected to the inner surface of the limit groove 444. A return spring 443 is fixedly connected to one end of the two limit plates 445 respectively. An adjustment rod 442 that works with the adjustment groove 441 is fixedly connected to one end of the two limit plates 445 opposite to each other. The outer surfaces of the two adjustment rods 442 are slidably connected to the inner surface of the movable rod 38. The adjustment rods 442 cooperate with the adjustment grooves 441 to precisely control the lifting and lowering of the movable rod 38 and meet the fixing requirements of pipe components of different heights.

[0030] Furthermore, one end of the fixed rod 44 is rotatably connected to a rotating block 43, and the top of the adjusting rod 442 is rotatably connected to a pressure rod 39. One end of the pressure rod 39 is rotatably connected to a rotating block 41. A lead screw 42 is threaded onto the inner surface of the rotating block 41. The other end of the lead screw 42 is rotatably connected to the rotating block 43. By rotating the lead screw 42, the tightness of the pressure rod 39 can be precisely controlled, adapting to the fixing of pipe components of different diameters. The other end of the lead screw 42 is rotatably connected to the rotating block 43.

[0031] like Figures 1 to 5As shown, one end of lead screw 31 passes through slide rail 33 and is fixedly connected to rotating handle 32, and one end of lead screw 42 passes through rotating block 41 and is fixedly connected to rotating handle 40, which facilitates the operator to accurately control the pressure rod 39 and slider 34 and improves the convenience of operation.

[0032] It is worth noting that the end of the pressure rod 39 away from the rotating block 41 is rotatably connected to two rollers 37. When the pipe component is pressed, the rollers 37 can roll with the shape of the pipe component to avoid scratching the pipe surface, while reducing frictional resistance and making the pressing process smoother.

[0033] like Figures 1 to 5 As shown, the inspection mechanism 2 includes an inspection platform 22. An electric slide rail 21 is fixedly connected to the top of the inspection platform 22, and a slide table 23 is slidably connected to the top of the electric slide rail 21. The slide table 23 serves as a platform supporting the laser 25 and the inspection camera 26, allowing for flexible movement to comprehensively scan the pipe components. The laser 25 and the inspection camera 26 are mounted on the top of the slide table 23. The laser 25 emits laser light, and the inspection camera 26 captures images. Together, they can perform high-precision inspections of the pipe components' dimensions, shape, weld quality, and other aspects, ensuring the quality of the products leaving the factory.

[0034] It is worth emphasizing that both ends of the electric slide rail 21 are fixedly connected to limit blocks 24. The two limit blocks 24 are fixedly connected to the detection platform 22. The limit blocks 24 can prevent the slide table 23 from sliding off the electric slide rail 21, ensuring the safety of the slide table 23's movement and avoiding equipment damage.

[0035] The power motor 46, laser 25, and detection camera 26 are existing technologies and will not be described in detail. Additionally, this utility model also includes a power supply, controller, and switches, which are not the main technical points of this patent and will not be described in detail. The wiring diagram of the motor in this utility model is common knowledge in the field, and its working principle is already known technology. The appropriate model is selected based on actual use; therefore, the control method and wiring layout of the motor will not be explained in detail.

[0036] Working principle and process: In use, firstly, the assembled pipe component is placed on the transmission rollers 36 of the two fixed mechanisms 3. By rotating the rotating handle 32 of the first screw 31, the slider 34 drives the fixed frame 35 on one side to move and adjust to a suitable position to accommodate the width of the pipe component. Next, rotate the rotating handle 40 of the second screw 42. The second screw 42 pushes the pressure rod 39 to press the pipe component through the roller 37. At the same time, the adjusting rods 442 at both ends can be pressed to make a fine adjustment to the movable rod 38 according to the height of the pipe component. After the pipe component is fixed, the power motor 46 is started. The power motor 46 drives the worm gear 45 to rotate. The worm gear 45 drives the worm wheel 47 and the transmission roller 36 to rotate, making the pipe component rotate. At the same time, the electric slide rail 21 of the detection mechanism 2 drives the slide table 23 to move. The laser 25 on the slide table 23 emits laser light, and the detection camera 26 captures the image to perform an all-round detection of the rotating pipe component. The detection data is transmitted to the control system to determine whether the pipe component is qualified.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A prefabricated pipe component factory inspection device, comprising a bottom support (1), characterized in that: A detection mechanism (2) is installed on one side of the top of the bottom support (1), and two fixing mechanisms (3) are fixedly connected to the other side of the top of the bottom support (1), and the two fixing mechanisms (3) are distributed in a mirror image. The fixing mechanism (3) includes a support frame (4), which is fixedly connected to the bottom bracket (1). The top of the support frame (4) is provided with a slide rail (33), and a slider (34) is slidably connected to the inner surface of the slide rail (33). A lead screw (31) is threaded onto the inner surface of the slider (34). One end of the lead screw (31) passes through the slide rail (33) and extends to the outside of the slide rail (33). The top of the slide rail (33) is provided with two fixing frames (35), one of which is fixedly connected to the slider (34), and the other is fixedly connected to the slider (34). The fixed frame (35) is fixedly connected to the slide rail (33). The inner surfaces of the two fixed frames (35) are rotatably connected to the transmission rollers (36). One end of one of the transmission rollers (36) passes through the fixed frame (35) and extends to the outside of the fixed frame (35). The outer surface of the transmission roller (36) located outside the fixed frame (35) is fixedly sleeved with a worm gear (47). A power motor (46) is fixedly connected to one side of the slide rail (33). The output end of the power motor (46) is fixedly connected to a worm (45). The worm (45) and the worm gear (47) are meshed with each other.

2. The prefabricated pipeline component factory inspection device according to claim 1, characterized in that: The outer surface of the drive roller (36) is coated with an anti-slip coating.

3. The prefabricated pipeline component factory inspection device according to claim 1, characterized in that: A fixed rod (44) is fixedly connected to one side of the top of the slide rail (33). A movable rod (38) is slidably connected to the inner surface of the fixed rod (44). The fixed rod (44) is hollow and has through-type adjustment grooves (441) at both ends. A limit groove (444) is opened on the inner surface of the movable rod (38). Two limit plates (445) are slidably connected to the inner surface of the limit groove (444). A return spring (443) is fixedly connected to one end of the two limit plates (445) at the corresponding ends. An adjustment rod (442) for use with the adjustment groove (441) is fixedly connected to one end of the two limit plates (445) at the opposite ends. The outer surfaces of the two adjustment rods (442) are slidably connected to the inner surface of the movable rod (38).

4. The prefabricated pipeline component factory inspection device according to claim 3, characterized in that: One end of the fixed rod (44) is rotatably connected to a rotating block (43), the top end of the adjusting rod (442) is rotatably connected to a pressure rod (39), one end of the pressure rod (39) is rotatably connected to a rotating block (41), the inner surface of the rotating block (41) is threaded with a lead screw (42), and the other end of the lead screw (42) is rotatably connected to the rotating block (43).

5. The prefabricated pipeline component factory inspection device according to claim 4, characterized in that: One end of the lead screw (31) passes through the slide rail (33) and is fixedly connected to the rotating handle (32), and one end of the lead screw (42) passes through the rotating block (41) and is fixedly connected to the rotating handle (40).

6. The prefabricated pipeline component factory inspection device according to claim 4, characterized in that: Two rollers (37) are rotatably connected to the end of the pressure rod (39) away from the rotating block two (41).

7. The prefabricated pipeline component factory inspection device according to claim 1, characterized in that: The detection mechanism (2) includes a detection platform (22), an electric slide rail (21) is fixedly connected to the top of the detection platform (22), a slide table (23) is slidably connected to the top of the electric slide rail (21), and a laser (25) and a detection camera (26) are installed on the top of the slide table (23).

8. The prefabricated pipeline component factory inspection device according to claim 7, characterized in that: Both ends of the electric slide rail (21) are fixedly connected to limit blocks (24), and the two limit blocks (24) are fixedly connected to the detection platform (22).

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