Intelligent pressure plate remote monitoring equipment based on dual-confirmation detection synchronization
By simultaneously coordinating optical detection and magnetic induction detection, the problems of difficult remote real-time monitoring and signal asynchrony in traditional pressure plate status detection are solved, realizing highly accurate remote monitoring and real-time dual confirmation of pressure plate status.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-04-07
AI Technical Summary
Traditional pressure plate status detection cannot achieve remote real-time monitoring, manual inspection is inefficient and prone to missed detection, electrical contact detection has the risk of poor contact, and the asynchronous sensing of detection signals from different sources leads to abnormal status judgment.
The intelligent pressure plate remote monitoring device based on dual-confirmation detection synchronization is adopted. Through non-contact synchronous collaboration of optical detection components and magnetic induction detection components, and by dynamically synchronizing the magnetic induction boundary and optical path switching boundary of the light guide column and Hall element, the dual discrimination of the pressure plate status and the precise determination of the critical position are realized. Remote data transmission is carried out in combination with wireless communication.
It improves the accuracy of pressure plate status judgment, reduces system false alarms, realizes remote precise control and real-time dual confirmation monitoring of pressure plate status, and avoids the risks of manual omission and poor contact.
Smart Images

Figure CN224095700U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of power protection pressure plate, especially relates to a kind of intelligent pressure plate remote monitoring equipment based on double confirmation detection synchronization. BACKGROUND
[0002] Traditional pressure plate state detection is mostly dependent on artificial visual inspection or simple electrical contact feedback, but the traditional detection method has the following problems: unable to realize remote real-time monitoring, manual inspection efficiency is low and easy to miss detection;Electrical contact detection has the risk of poor contact, and needs to be electrically connected with the pressure plate body, which may introduce interference.
[0003] The detection means for the state detection of power protection pressure plate is relatively single, and the reliability is insufficient, and lacks remote operation and real-time state monitoring function. At present, in some related technologies, double confirmation scheme is used to detect the state of pressure plate, but different source detection often has the problem of asynchronous signal sensing, which leads to abnormal state judgment and system misjudgment, so it is urgent to solve the problem of sensing synchronization when meeting the state double confirmation. UTILITY MODEL CONTENTS
[0004] The utility model mainly provides a kind of intelligent pressure plate remote monitoring equipment based on double confirmation detection synchronization to solve the problem of asynchronous signal sensing of different source detection in the current pressure plate double confirmation detection scheme.
[0005] To achieve the above object, the utility model provides a kind of intelligent pressure plate remote monitoring equipment based on double confirmation detection synchronization, comprising:
[0006] Intelligent pressure plate assembly, including main control module, optical detection component and the pressure plate body with magnetic induction piece and rotation setting, the optical detection component is switched on and off to detect pressure plate state signal by the transparent area and the light barrier area of light guide column control light path;
[0007] Guide rail type sensor array is equipped with Hall element array that is magnetically coupled with the magnetic induction piece, and the magnetic induction detection of pressure plate sensing stroke is detected by non-contact magnetic induction, the magnetic induction boundary of the Hall element is dynamically synchronized with the light path switching boundary of the light guide column;
[0008] Wireless collector is wirelessly connected with the guide rail type sensor array, and magnetic induction detection data is collected in real time;
[0009] Pressure plate control device is communicated with the intelligent pressure plate assembly and the wireless collector, obtains the state signal of the optical detection component and the magnetic induction data of the wireless collector, and is used for double confirmation state determination;
[0010] Pressure plate management system is communicated with the pressure plate control device, and is used for system data interaction.
[0011] In some embodiments of the utility model, the magnetic induction piece includes magnetic steel, the magnetic induction switch includes hall element, in the investment state, the magnetic steel is close to the hall element and under the action of magnetic field makes the hall element is in the on state, in the exit state, the magnetic steel is far away from the hall element, the hall element is in the off state;
[0012] The optical detection assembly includes a light emitter and a light receiver, the pressing plate body includes a rotating light guide column, the light guide column is provided with a transparent area and a shielding area, the light guide column controls the on-off of the light path between the light emitter and the light receiver through the transparent area and the shielding area when rotating, the magnetic induction piece triggers the sensing boundary of the magnetic induction switch and the light path switching boundary when the light guide column rotates by an angle θ1, and the triggering is synchronous.
[0013] When the magnetic induction piece sweeps the sensing stroke S2 and the light guide column rotates by an angle θ2, the pressing plate body is in the retreat state.
[0014] In some embodiments of the utility model, the optical detection assembly includes a light emitter and a light receiver, the light emitter and the light receiver are arranged on the two sides of the light guide column and are symmetrically distributed about the axis of the light guide column.
[0015] In some embodiments of the utility model, the angle range corresponding to the arc length of the shielding area is θ2-θ1<α<180°-θ1.
[0016] In some embodiments of the utility model, when the light guide column rotates by an angle θ1, the boundary of the shielding area and the light path between the light emitter and the light receiver coincide.
[0017] In some embodiments of the utility model, the magnetic induction piece includes magnetic steel, the sensing distance between the magnetic steel and the hall element is D, and the range of D is 0<D≤2mm.
[0018] In some embodiments of the utility model, the communication between the wireless collector and the pressing plate control device adopts a point-to-point short-range wireless communication mode and supports data encryption transmission.
[0019] In some embodiments of the utility model, the guide rail type sensor further includes a guide rail body and a plurality of sensors, the plurality of sensors are arranged on the guide rail body and can be adjusted along the length direction of the guide rail body, and the plurality of sensors are adaptively arranged according to the layout of the pressing plate.
[0020] The sensor comprises a magnetic induction switch and a sensing module, the magnetic induction switch and the magnetic induction part adopt non-contact induction, and the communication between the sensing module and the wireless collector adopts a wireless mode.
[0021] In some embodiments of the utility model, the main control module comprises a central processing unit and a communication module, the central processing unit communicates with the platen control device through the communication module;
[0022] The intelligent platen assembly further comprises a remote control module and a state indicating lamp, the remote control module is electrically connected with the central processing unit and is used for controlling the platen body to switch between the input state and the exit state, and the state indicating lamp is electrically connected with the central processing unit and is used for abnormal position alarm indication of the platen.
[0023] The utility model discloses the beneficial effect is: unlike prior art, the intelligent platen remote monitoring equipment based on double confirmation detection synchronization of the utility model discloses through the synchronous cooperation of optical detection and magnetic induction detection to the input state or the exit state of platen carries out double confirmation determination, that is, the state information of platen detected by optical detection component and guide rail sensor array is compared, the magnetic induction boundary of magnetic induction switch and the light path switching boundary of light guide column dynamically synchronize, and synchronous boundary dynamic check realizes the double discrimination of platen state and the accurate determination of critical position, double -channel synchronous detection and double -state verification, so that effectively avoid the problem that the induction signal is out of synchronization and leads to platen state determination exception and system false alarm when detecting in different sources, platen state determination accuracy is improved, and system false alarm is greatly reduced;
[0024] And, optical detection and magnetic induction detection process are all carried out in a non-contact mode, and wireless networking communication can also be realized, real -time acquisition and transmission of remote state information are realized by using wireless communication, manual on -site operation is not needed, remote accurate control and real -time double confirmation monitoring of platen state are realized, manual missed detection and the risk of poor contact existing in traditional electrical contact type detection can be avoided, double confirmation detection induction signal synchronous cooperation, and the detection means is effective and reliable, and the accuracy of platen state detection is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings from the structures shown in the drawings without creating creative labor.
[0026] Figure 1The utility model discloses a schematic diagram of intelligent pressure plate remote monitoring equipment based on double confirmation detection synchronization.
[0027] Figure 2 The utility model discloses a schematic diagram of detection principle of intelligent pressure plate assembly.
[0028] Figure 3 The utility model discloses a process schematic diagram of magnetic induction state detection.
[0029] Figure 4 The utility model discloses a process schematic diagram of optical state detection.
[0030] The utility model discloses the realization, functional characteristics and advantages will be combined with embodiment, refer to the further description of drawing. DETAILED DESCRIPTION
[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.
[0032] In the utility model, unless another explicit provision and limitation, the terms "connect", "fix" and the like should be understood broadly, for example, "fix" can be fixed connection, also can be detachable connection, or integral, can be mechanical connection, also can be electrical connection, can be direct connection, also can pass through intermediate medium indirectly connect, can be the intercommunication of two elements or the interaction of two elements, unless another explicit limitation. For the person skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0033] In addition, the description such as "first", "second" in the utility model is only for the purpose of description, and can not be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one feature. In addition, the technical scheme of each embodiment can be combined with each other, but it must be based on the person skilled in the art can realize, when the combination of technical scheme appears contradictory or unachievable, it should be considered that the combination of technical scheme does not exist, also not within the protection scope required by the utility model.
[0034] The utility model provides a kind of intelligent pressure plate remote monitoring equipment based on double confirmation detection synchronization, such as Figure 1 And Figure 2As shown, the intelligent platen remote monitoring device based on double-confirmation detection synchronization includes:
[0035] The intelligent platen assembly includes a master control module, an optical detection assembly, and a platen body provided with a magnetic induction element and rotatingly arranged, the optical detection assembly switches the light path on and off through the transparent area and the shielding area of the light guide column to detect the platen on-off state signal;
[0036] The guide rail type sensor array is provided with a Hall element array magnetically coupled with the magnetic induction element, and detects the platen induction stroke through non-contact magnetic induction, the magnetic induction boundary of the Hall element is dynamically synchronized with the light path switching boundary of the light guide column;
[0037] The wireless collector is wirelessly connected with the guide rail type sensor array to collect the magnetic induction detection data in real time;
[0038] The platen control device is in communication connection with the intelligent platen assembly and the wireless collector, acquires the on-off state signal of the optical detection assembly and the magnetic induction data of the wireless collector, and is used for double-confirmation state determination;
[0039] The platen management system is in communication connection with the platen control device and is used for system data exchange.
[0040] Based on the above scheme, the on-off state of the platen is determined by the synchronous cooperation of optical detection and magnetic induction detection, that is, the state information of the platen detected by the optical detection assembly and the guide rail sensor array is compared, and double-channel synchronous detection and double-state verification are performed, which effectively avoids the problem that the platen state determination is abnormal and the system is misjudged due to the asynchronous induction signal when different sources are detected, greatly improves the accuracy of platen state determination, and greatly reduces system false alarms;
[0041] Moreover, the optical detection and magnetic induction detection processes are both non-contact, and wireless networking communication can also be achieved, the wireless communication is used to realize real-time acquisition and transmission of remote state information, manual on-site operation is not required, remote accurate control and real-time double-confirmation monitoring of the platen state are realized, manual missed detection and the risk of poor contact existing in traditional electrical contact type detection can be avoided, the double-confirmation detection induction signal is synchronous and cooperative, the detection means is effective and reliable, and the accuracy of platen state detection is greatly improved.
[0042] It should be noted that the guide rail type sensor array can be installed above or below the platen, the guide rail type sensor array is fixed on the protection control screen by double-sided adhesive tape or back adhesive, the installation method is convenient, easy to disassemble and self-adaptive adjustment, and the installation stability of the guide rail type sensor array can be ensured, which helps to improve the accuracy of magnetic induction detection of the platen.
[0043] The working process of the intelligent platen remote monitoring device based on double-confirmation detection synchronization is roughly as follows:
[0044] When the platen is remotely controlled to be put in or taken out by the platen management system, the optical detection assembly and the guide rail type sensor array synchronously and cooperatively detect the current state (put-in state / taken-out state) of the platen, the optical detection assembly transmits the detected current state of the platen to the platen control device, the wireless collector keeps wireless communication with the guide rail type sensor array, the wireless collector collects the current state information of the platen detected by the guide rail type sensor array, the wireless collector transmits the collected current state information of the platen to the platen control device, the current state information of the platen detected by the optical detection assembly is consistent with the current state information of the platen detected by the guide rail type sensor array, the platen control device is used for processing the critical state synchronization of the optical detection and the magnetic induction detection of the platen, and the comparison result is summarized to the platen management system for data interaction, the platen management system displays the current state information of the platen in real time, and the advanced application of the platen and the intelligent remote monitoring management of the platen are realized through the platen management system software.
[0045] As shown in the figure b of the drawings in the Figure 4 , when the platen is converted between put-in and taken-out, the magnetic induction piece sweeps the sensing stroke S1 to trigger the sensing boundary of the magnetic induction switch and the guide light column rotates the angle θ1 to trigger the light path switching boundary synchronization, at this time, the linear mapping relationship S1=X·tanθ1 is met;
[0046] As shown in the figure c of the drawings in the Figure 4 , when the platen is completely converted to the taken-out state, the magnetic induction piece sweeps the sensing stroke S2 and the guide light column rotates the angle θ2, the magnetic induction switch cannot sense the magnetic signal, and the optical detection assembly cannot detect the light signal, at this time, the linear mapping relationship S2=X·tanθ2 is met;
[0047] Wherein, X is the vertical height of the magnetic induction piece to the magnetic induction switch (as shown in the figure b and the figure c of the drawings in the Figure 4 ), tanθ is the tangent value, corresponding to the ratio of the sensing stroke S to the vertical height X of the magnetic induction piece to the magnetic induction switch, when the platen is rotated to the critical position, the magnetic field sensing boundary of the magnetic induction switch and the light path switching boundary of the guide light column synchronously trigger the signal jump.
[0048] The optical detection process and the magnetic induction detection process detect the state of the pressing plate in a non-contact manner. The magnetic induction part includes a magnetic steel, and the magnetic induction switch includes a Hall element. In the input state, the magnetic steel is close to the Hall element and makes the Hall element in the on state under the action of the magnetic field. In the exit state, the magnetic steel is away from the Hall element, and the Hall element is in the off state. The optical detection assembly includes a light emitter and a light receiver. The pressing plate body includes a rotating light guide column. The light guide column is provided with a transparent area and a shielding area. The light path is switched and controlled to be on or off through the transparent area and the shielding area to identify the rotation angle of the pressing plate. That is, the light path between the light emitter and the light receiver is controlled to be on or off when the light guide column rotates, thereby realizing the identification of the rotation angle of the pressing plate.
[0049] The optical detection process and the magnetic induction detection process detect the state of the pressing plate in a non-contact manner. The magnetic induction part includes a magnetic steel, and the magnetic induction switch includes a Hall element. In the input state, the magnetic steel is close to the Hall element and makes the Hall element in the on state under the action of the magnetic field. In the exit state, the magnetic steel is away from the Hall element, and the Hall element is in the off state. The optical detection assembly includes a light emitter and a light receiver. The light emitter and the light receiver are arranged on both sides of the light guide column and are symmetrically distributed about the axis of the light guide column. The pressing plate body includes a rotating light guide column. The light guide column is provided with a transparent area and a shielding area. The transparent area and the shielding area of the light guide column switch and control the on or off of the light path to detect the input and exit state signal of the pressing plate.
[0050] The magnetic steel is installed on the handle of the pressing plate body through a structural accessory and rotates with the pressing plate body. Through the magnetic induction cooperation between the magnetic steel and the Hall element, the state of the pressing plate is detected in real time in the magnetic induction detection process, so that the pressing plate can be accurately detected when it is in the input and exit positions. The induction distance between the magnetic steel and the Hall element is D, and the range of D is 0<D≤2mm. That is, when the magnetic field induction between the magnetic steel and the Hall element is maximum, the magnetic steel can trigger the induction signal of the Hall element within a distance of ≤2mm, so as to ensure that the magnetic induction detection of the pressing plate can be effectively and stably performed. The value of the distance D can be set according to actual needs. For example, the distance D can be set to 0.25mm, 0.5mm, 0.75mm, 1mm, 1.25mm, 1.5mm, 1.75mm, 2mm, etc.
[0051] The light guide column is synchronous with the entering angle / exit angle of the pressing plate when the pressing plate body rotates, and the transparent area and the shielding area of the light guide column control the on-off of the light path between the light emitter and the light receiver, that is, the light path between the light emitter and the light receiver is disconnected or kept in communication through the transparent area and the shielding area when the light guide column rotates, so as to realize the optical detection of the exit state and the entering state of the pressing plate. The rotation of the light guide column is synchronous with the rotation of the magnetic steel along with the handle of the pressing plate body. When the pressing plate rotates to the entering state, the rotation angle information of the light guide column detected by the light emitter and the light receiver is synchronous with the magnetic induction signal of the magnetic steel detected by the Hall element, and the detection of different sources is synchronous through non-contact detection and under the judgment of double confirmation, so as to accurately determine the state of the pressing plate.
[0052] In order to conveniently control the on-off of the light path between the light emitter and the light receiver, the structure of the light guide column is divided into transparent and opaque, so that the on-off of the optical signal can be realized through the structure of the light guide column itself, without additional structure, which is convenient for saving materials and structural design. The light guide column is divided into a transparent area on one side and a shielding area on the other side along the rotation axis, the shielding area is provided with a clamping groove type light shield, and the light emitter and the light receiver are arranged on the two sides of the light guide column.
[0053] In this way, when the light guide column rotates, the on-off of the light path between the light emitter and the light receiver is realized through the transparent area and the shielding area. The optical axis of the light path between the light emitter and the light receiver is arranged in a vertical state with the axis of the light guide column, so that when the pressing plate body rotates to the entering or exiting position, the detection accuracy of the rotation angle of the light guide column by the light emitter and the light receiver can be improved, and then the entering state and the exiting state of the pressing plate can be accurately detected.
[0054] The light guide column can be made of transparent material, and a clamping groove is arranged on the other side opposite to the transparent area and a light shield is arranged in the clamping groove, so as to form the shielding area. The light shield can disconnect the light emitted by the light emitter, so that the light receiver cannot receive the optical signal. The shielding area can also be formed by a light shielding patch pasted on the other side opposite to the transparent area, and the sensing boundary of the light shielding patch corresponds to the sensing boundary of the magnetic steel, so as to realize synchronous and cooperative detection.
[0055] The light emitter and the light receiver can adopt an infrared light emitter and an infrared light receiver, or a laser receiver; and the optical detection assembly can also adopt other photoelectric detection devices.
[0056] Specifically, the angle range corresponding to the arc length of the shielding area is θ2-θ1<α<180°-θ1. When the light guide column rotates by an angle θ1, the boundary of the shielding area coincides with the light path between the light emitter and the light receiver. The arc length of the shielding area is greater than the arc length corresponding to the angle θ2 minus the arc length corresponding to the angle θ1, which ensures that the light guide column triggers the light signal boundary synchronously when the magnetic steel triggers the magnetic induction boundary. When the boundary of the shielding area triggers the light signal between the infrared light emitter and the infrared light receiver, the angle α corresponding to the arc length of the shielding area is less than 180°-θ1. When the shielding area blocks the light path between the infrared light emitter and the infrared light receiver, the arc length of the shielding area can be as long as possible, which ensures the reliability of the shielding area.
[0057] As shown in Figure 3 and Figure 4 The induction stroke of the magnetic steel and the rotation angle of the light guide column are synchronized in the following manner:
[0058] When switching from the input state to the exit state, the magnetic steel sweeps the induction stroke S1 to trigger the induction boundary of the Hall element to make the Hall element in an open state, and the light guide column rotates by an angle θ1 to trigger the induction boundaries of the light emitter and the light receiver. The light receiver breaks the light signal of the light emitter, wherein the induction stroke S1 corresponds to the rotation angle θ1.
[0059] The magnetic steel sweeps the induction stroke S2, and the light guide column rotates by an angle θ2, so that the pressing plate rotates to the exit state position. The induction stroke S2 corresponds to the rotation angle θ2.
[0060] The optical detection and the magnetic induction detection remain synchronized in the state switching critical point.
[0061] In this way, the correspondence between the rotation angle and the induction stroke ensures the synchronization of the state double confirmation of the magnetic induction detection and the optical detection, and ensures the synchronization and cooperation of the optical detection and the magnetic induction detection of the pressing plate. The state of the pressing plate is double confirmed and determined, which greatly improves the determination accuracy of the state detection of the pressing plate. When the magnetic steel sweeps the induction stroke S1 and the light guide column rotates by an angle θ1, the pressing plate has not yet completely rotated to the exit state position. Therefore, the pressing plate body needs to rotate by a certain stroke until the magnetic steel sweeps the induction stroke S2 and the light guide column rotates by an angle θ2, and then the pressing plate completely rotates to the exit state position. At this time, the Hall element cannot completely sense the magnetic steel signal, and the light emitter cannot completely detect the light signal.
[0062] wherein, Figure 3 a in the above formula is that the pressing plate is in the input state position, the magnetic steel keeps triggering the Hall element, and the Hall element keeps in the on state. Figure 3b is a schematic diagram of the magnetic steel sweeping the sensing stroke S1 when the pressure plate is converted between the put-in state and the exit state. The pressure plate drives the magnetic steel to rotate, and the magnetic steel sweeps the sensing stroke S1. Figure 3 c is a schematic diagram of the pressure plate in the exit state. When the pressure plate is completely rotated to the exit state, the total stroke swept by the magnetic steel is the sensing stroke S2. If the pressure plate is rotated from the exit state to the put-in state, the pressure plate drives the magnetic steel to rotate, and the stroke swept by the magnetic steel is the sensing stroke S2 minus the sensing stroke S1, which triggers the sensing boundary of the Hall element.
[0063] Figure 4 a is a schematic diagram of the pressure plate in the put-in state. The infrared light signal emitted by the light emitter passes through the light guide column, and the light receiver receives the infrared light signal emitted by the light emitter. Figure 4 b is a schematic diagram of the magnetic steel sweeping the sensing stroke S1 corresponding to the rotation angle θ1 of the light guide column when the pressure plate is converted between the put-in state and the exit state. The magnetic steel sweeps the sensing stroke S1 and the light guide column rotates the angle θ1 synchronously. Figure 4 c is a schematic diagram of the magnetic steel sweeping the sensing stroke S2 corresponding to the rotation angle θ2 of the light guide column when the pressure plate is rotated to the exit state. The magnetic steel sweeps the sensing stroke S2 and the light guide column rotates the angle θ2 synchronously.
[0064] It can be understood that when the pressure plate is rotated from the exit state to the put-in state, the magnetic steel needs to be rotated from the exit state. The magnetic steel needs to sweep a stroke of the sensing stroke S2 minus the sensing stroke S1, and then the magnetic steel triggers the sensing boundary of the Hall element. The Hall element is about to sense the magnetic signal of the magnetic steel. The magnetic steel then sweeps the sensing stroke S1, and the pressure plate is rotated to the put-in state. Similarly, the light guide column needs to rotate an angle of the rotation angle θ2 minus the magnetic rotation angle θ1, and then the sensing boundary of the light emitter and the light receiver is triggered. The light emitter emits and the light receiver is about to sense the light signal. The light guide column then rotates the magnetic rotation angle θ1, and the pressure plate is rotated to the put-in state.
[0065] Referring to the following table:
[0066]
[0067]
[0068] The pressure plate control device executes the following logic:
[0069] When the pressure plate operation is authorized and the magnetic induction detection is consistent with the optical detection, the put-in state / exit state is output.
[0070] When the pressure plate operation is not authorized and the magnetic induction detection is inconsistent with the optical detection, the abnormal state is output and an alarm is given.
[0071] When the pressboard operation is unauthorized and the magnetic induction detection is consistent with the optical detection, the input state / exit state is output and the operation is recorded.
[0072] The state comparison is performed by the pressboard control device to perform double confirmation determination on the state of the pressboard, which greatly improves the detection accuracy of the state of the pressboard.
[0073] The communication between the wireless collector and the pressboard control device adopts a point-to-point short-range wireless communication mode and supports data encryption transmission. The wireless collector is fixed on the side of the protection and control screen in a pasting manner, facilitating centralized collection on the side of the protection and control screen pressboard. The pressboard control device has a standard machine box structure and is deployed on the protection and control screen to realize management of all station pressboards. Wireless communication reduces the construction of cable connection.
[0074] The guide rail type sensor further includes a guide rail body and a plurality of sensors, the plurality of sensors are arranged on the guide rail body and can be adjusted along the length direction of the guide rail body, and the plurality of sensors are adaptively arranged according to the layout of the pressboard; the sensor includes a magnetic induction switch and a sensing module, the magnetic induction switch and the magnetic induction piece adopt non-contact induction, and the communication between the sensing module and the wireless collector adopts a wireless mode.
[0075] The non-electric quantity induction principle is adopted, which is not affected by the number and spacing of the pressboard, and realizes online real-time monitoring of the pressboard. The non-contact magnetic induction principle is adopted to realize the collection of the state of the pressboard, and there is no electrical connection with the secondary circuit of the pressboard. The guide rail type sensor adopts a guide rail design, and the sensor can slide left and right on the guide rail body, which is suitable for different pressboard spacing and number and has high applicability.
[0076] The pressboard management system includes a real-time state monitoring module, an abnormal alarm module and an operation record module; the real-time state monitoring module is used to display the current state of the pressboard; the abnormal alarm module is used to trigger an alarm when an abnormal state is detected; and the operation record module is used to record the operation permission and operation history of the pressboard. The pressboard management system realizes advanced applications such as state monitoring, state comparison, intelligent analysis and the like of the pressboard at the station end or dispatching and operation and maintenance team.
[0077] The intelligent pressboard remote monitoring equipment based on double-confirmation detection synchronization is provided with an abnormal processing mechanism, which includes:
[0078] When the double-confirmation determination states of the optical detection and the magnetic induction detection are inconsistent for more than one second, the state indicator light of the intelligent pressboard assembly prompts an alarm;
[0079] The pressboard management system is notified to be pushed to the operation and maintenance team / dispatching end in stages;
[0080] A self-checking program is started to be executed in the order of hardware state detection, communication detection and system reset.
[0081] By setting the abnormality processing mechanism, measures can be taken quickly when inconsistency is found, potential accidents are prevented, and the occurrence of safety accidents is reduced.
[0082] The master control module comprises a central processor and a communication module, the central processor communicates with the presser plate control device through the communication module, for example, the central processor controls the communication module to communicate with the presser plate control device through an RS485 bus; the intelligent presser plate assembly further comprises a remote control module and a state indicating lamp, the remote control module is electrically connected with the central processor and is used to control the presser plate body to switch between the put-in state and the exit state, and the state indicating lamp is electrically connected with the central processor and is used to alarm and indicate abnormal displacement of the presser plate.
[0083] Based on the above scheme, remote real-time monitoring of the presser plate and remote remote control of the presser plate can be realized, and real-time acquisition and transmission of remote state information can be realized under wireless communication networking.
[0084] The remote control module can comprise a circuit board and a motor, the circuit board and the motor are electrically connected, the motor is used to control the rotation of the presser plate body, and the circuit board is used to receive a put-in instruction or an exit instruction of the presser plate management system; the circuit board controls the motor to work based on the put-in instruction or the exit instruction, so that the presser plate body performs a put-in action or an exit action under the driving of the motor. By setting the remote control module, remote remote control of the presser plate is realized, so that manual inspection is not required and false inspection and missed inspection can be avoided, thereby improving the systematic management of the presser plate.
[0085] The above is only an optional embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation made according to the contents of the utility model specification and drawings or direct / indirect application in other related technical fields under the inventive concept of the utility model is included in the patent protection range of the utility model.
Claims
1. A remote monitoring device for intelligent pressure plates based on dual-confirmation detection synchronization, characterized in that, include: The intelligent pressure plate assembly includes a main control module, an optical detection component, and a pressure plate body with a magnetic induction element that is rotatably arranged. The optical detection component controls the on / off state of the light path by switching between the transparent area and the blocked area of the light guide column to detect the pressure plate deployment / retraction status signal. The guide rail type sensor array is provided with a Hall element array magnetically coupled to the magnetic induction element. The travel is sensed by a non-contact magnetic induction detection plate. The magnetic induction boundary of the Hall element is dynamically synchronized with the optical path switching boundary of the light guide column. A wireless data acquisition device is wirelessly connected to the rail-mounted sensor array to collect magnetic induction detection data in real time. The pressure plate control device is communicatively connected to the intelligent pressure plate assembly and the wireless collector to acquire the deployment / retraction status signal of the optical detection assembly and the magnetic induction data of the wireless collector for dual confirmation status determination. The pressure plate management system is communicatively connected to the pressure plate control device for system data interaction.
2. The intelligent pressure plate remote monitoring device based on dual-confirmation detection synchronization as described in claim 1, characterized in that, When the magnetic induction element sweeps through the induction stroke S1, it triggers the induction boundary of the magnetic induction switch and the optical path switching boundary is triggered when the light guide column rotates by an angle θ1. When the magnetic induction element sweeps through the induction stroke S2 and the light guide column rotates at an angle θ2, the pressure plate body is in a retracted state.
3. The intelligent pressure plate remote monitoring device based on dual-confirmation detection synchronization as described in claim 2, characterized in that, The optical detection component includes a light emitter and a light receiver, which are respectively located on both sides of the light guide column and are symmetrically distributed about the axis of the light guide column.
4. The intelligent pressure plate remote monitoring device based on dual-confirmation detection synchronization as described in claim 3, characterized in that, The angle range corresponding to the arc length of the shading area is: θ2-θ1<α<180°-θ1.
5. The intelligent pressure plate remote monitoring device based on dual-confirmation detection synchronization as described in claim 4, characterized in that, When the light guide column rotates by an angle θ1, the boundary of the blocking area and the optical path between the light emitter and the light receiver coincide.
6. The intelligent pressure plate remote monitoring device based on dual-confirmation detection synchronization as described in claim 1, characterized in that, The magnetic sensing element includes a magnet, and the sensing distance between the magnet and the Hall element is D, wherein the range of D is 0 < D ≤ 2 mm.
7. The intelligent pressure plate remote monitoring device based on dual-confirmation detection synchronization as described in claim 1, characterized in that, The wireless collector and the pressure plate control device communicate using a point-to-point short-range wireless communication method and support encrypted data transmission.
8. The intelligent pressure plate remote monitoring device based on dual-confirmation detection synchronization as described in claim 1, characterized in that, The rail-type sensor also includes a rail body and multiple sensors. The multiple sensors are disposed on the rail body and can slide and adjust along the length direction of the rail body. The multiple sensors are adaptive to the layout of the pressure plate. The sensor includes a magnetic induction switch and a sensing module. The magnetic induction switch and the magnetic induction element use non-contact sensing, and the sensing module communicates with the wireless data collector wirelessly.
9. The intelligent pressure plate remote monitoring device based on dual-confirmation detection synchronization as described in claim 1, characterized in that, The main control module includes a central processing unit and a communication module, and the central processing unit communicates with the pressure plate control device through the communication module. The intelligent pressure plate assembly also includes a remote control module and a status indicator light. The remote control module is electrically connected to the central processing unit and is used to control the pressure plate body to switch between the engaged state and the disengaged state. The status indicator light is electrically connected to the central processing unit and is used to indicate abnormal displacement alarm of the pressure plate.