Water cooling device for cable processing

Abstract

The utility model relates to the technical field of cable processing equipment, in particular to a water cooling device for cable processing, which comprises a supporting table, a water storage tank is fixedly connected in the supporting table, a guide plate is fixedly connected in the water storage tank, filter holes are equidistantly formed in one end in the water storage tank, and a refrigerator is arranged in the water storage tank. A vertical plate is fixedly connected to one side of the top of the supporting table, a communicating pipe is connected to one side of the vertical plate through two hoops, spraying pipes are fixedly connected to one side of the communicating pipe at equal intervals, and nozzles are fixedly connected to the bottoms of the spraying pipes at equal intervals. The beneficial effects of the utility model lie in that each part of the surface of the cable can be uniformly cooled through the area design of the plurality of groups of spraying pipes and nozzles by the communicating pipes, thereby effectively avoiding the quality problems of deformation, rough surface and the like caused by non-uniform cooling of the cable, greatly improving the cooling efficiency, rapidly reducing the temperature of the cable, and improving the service life of the cable. And compared with a traditional device, the operation quality and the use efficiency are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of cable processing equipment technology, and in particular to a water-cooling device for cable processing. Background Technology

[0002] A cable is a conductor or cable used to transmit electrical energy, signals or data. It is widely used in power, communication, electronics, construction and other fields. It is usually composed of a conductor (such as copper or aluminum), an insulation layer, a shielding layer and an outer sheath. The conductor is responsible for transmitting current or signals, the insulation layer prevents current leakage or signal interference, the shielding layer is used to reduce electromagnetic interference, and the outer sheath protects the cable from mechanical damage and environmental influences.

[0003] During cable processing, such as after extrusion molding and wire drawing, the surface temperature of the cable is high, and it needs to be cooled in time to ensure the dimensional accuracy, surface quality and physical properties of the cable.

[0004] Traditional cable water cooling devices typically employ a simple water tank structure, where cables are cooled through direct contact with water. However, this type of device has several drawbacks. On the one hand, the cooling efficiency is low, as the water in the tank has poor flow and cannot effectively remove heat from the cable surface, resulting in slow cooling and impacting production efficiency. On the other hand, the water circulation system of traditional water cooling devices is incomplete, leading to insufficient water utilization, significant water waste, and the easy introduction of impurities into the water, which affects the cooling effect and may also contaminate the cable surface.

[0005] To address the above issues, we have developed a water-cooling device for cable processing. Utility Model Content

[0006] This utility model discloses a water-cooling device for cable processing, which aims to solve the technical problems in the background art.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A water-cooling device for cable processing includes a support platform. A water storage tank is fixedly connected inside the support platform. A guide plate is fixedly connected inside the water storage tank, and filter holes are equidistantly opened at one end of the tank. A cooler is installed inside the water storage tank. A vertical plate is fixedly connected to one side of the top of the support platform. A connecting pipe is connected to one side of the vertical plate by two clamps. Spray pipes are fixedly connected to one side of the connecting pipe at equal intervals. Spray nozzles are fixedly connected to the bottom of each spray pipe at equal intervals. A flow valve is installed at the top of each spray pipe. A water pump is fixedly connected to the top of the support platform. An inlet pipe is fixedly connected to the input end of the water pump. The end of the inlet pipe away from the water pump extends into the water storage tank. An outlet pipe is fixedly connected to the output end of the water pump. The end of the outlet pipe away from the water pump extends into the connecting pipe.

[0009] In the cable processing workshop, the chiller cools the water in the storage tank, the water pump draws water through the inlet pipe and sends it to the connecting pipe through the outlet pipe. The water flows through the spray pipe and is sprayed out from the nozzle to cool the cables. The used water flows through the guide plate to the filter hole, and after filtration, it flows back to the storage tank for recycling.

[0010] In a preferred embodiment, a first support plate is fixedly connected to the top of the support platform. Two pulleys are rotatably connected to both ends of one side of the first support plate. Four first tensioning pulleys are rotatably connected to one side of the first support plate and between the corresponding two pulleys. A transmission belt is connected to the outside of the corresponding two pulleys and the corresponding four first tensioning pulleys.

[0011] After the cable is extruded, it is placed on a conveyor belt for transport. Four first tension pulleys ensure that the conveyor belt is always taut. The cable passes smoothly through the water-cooling area driven by two pulleys, avoiding cable deviation due to belt slack that could affect the cooling effect.

[0012] In a preferred embodiment, the first support plate has a sliding groove inside, and a bidirectional lead screw is rotatably connected inside the sliding groove. Two sliding blocks are threaded to the outside of the bidirectional lead screw. A second tensioning wheel is rotatably connected to one side of each sliding block. The second tensioning wheel is used in conjunction with a corresponding transmission belt. A first motor is fixedly connected to the top of the first support plate. The output shaft of the first motor extends into the sliding groove and is fixedly connected to the top of the bidirectional lead screw.

[0013] When the transmission belt becomes loose after prolonged use, the first motor is started to drive the bidirectional lead screw to rotate, and the two sliding blocks drive the second tensioning wheel to move, so as to perform secondary tension adjustment of the transmission belt and ensure the stability of cable transmission.

[0014] In a preferred embodiment, the central shafts of the two corresponding pulleys both pass through the first support plate and are fixedly connected to a synchronous gear.

[0015] When multiple sets of conveyor belts work together to transport cables, the synchronous gears mesh with each other to ensure that the corresponding two pulleys rotate at the same speed, so that the cables remain stable during transmission and avoid cable twisting or piling up due to different pulley speeds.

[0016] In a preferred embodiment, a second motor is fixedly connected to one side of the first support plate, and the output shaft of the second motor passes through the first support plate and is fixedly connected to the central shaft of one of the pulleys.

[0017] When production starts, the second motor runs, driving the connected pulley to rotate. The pulley then moves the cable via the transmission belt, allowing it to enter the water-cooling area to receive spray cooling from the nozzles, thus providing power for the cooling process of cable processing.

[0018] In a preferred embodiment, a second support plate is fixedly connected to the top of the support platform and between the water tank and the first support plate, and a brush cylinder for use with the transmission belt is rotatably connected at equal intervals inside the second support plate.

[0019] As one end of the cable moves along the conveyor belt, the brush cylinder contacts and rotates with the cable, removing residual debris and water stains from the surface and keeping it clean.

[0020] In a preferred embodiment, each brush cylinder is fixedly connected to a worm gear, and two fixed plates are fixedly connected to one side of the second support plate. A worm is rotatably connected between the two fixed plates, and the worm is meshed with the worm gear. A third motor is fixedly connected to one side of one of the fixed plates, and the output shaft of the third motor passes through the fixed plate and is fixedly connected to one end of the worm.

[0021] The third motor is started, which drives the worm gear to rotate. Through meshing with the worm wheel, it drives multiple brush cylinders to rotate synchronously, effectively cleaning the cables and ensuring cleanliness and stability during the cable processing.

[0022] The water-cooling device for cable processing provided by this utility model has the following advantages:

[0023] In this utility model:

[0024] 1. By using a connecting pipe to design multiple sets of spray pipes and nozzles, the cable surface can be cooled evenly, effectively avoiding quality problems such as deformation and surface roughness caused by uneven cooling. This improves the cable processing quality, greatly increases cooling efficiency, and can quickly reduce cable temperature to meet production needs.

[0025] 2. The chiller rapidly cools the return water, and then the water pump delivers water to achieve the recycling of cooling water, reducing water waste. Impurities are filtered through the filter holes inside the guide plate to ensure the quality of the cooling water, extend the service life of the cooling water, reduce production costs, and reduce wastewater discharge, which meets the requirements of energy conservation and environmental protection.

[0026] 3. The flow regulating valve allows for flexible adjustment of the cooling water circulation flow and spray area according to the actual situation of cable processing. It is easy to operate, highly adaptable, and can meet the cooling needs of cables with different specifications and process requirements. Compared with traditional devices, it greatly improves the quality of operation and efficiency. Attached Figure Description

[0027] Figure 1 This is a first-view perspective three-dimensional schematic diagram of a water-cooling device for cable processing proposed in this utility model.

[0028] Figure 2 This is a second-view perspective three-dimensional schematic diagram of a water-cooling device for cable processing proposed in this utility model.

[0029] Figure 3 This is a cross-sectional schematic diagram of the water storage tank of a water-cooling device for cable processing proposed in this utility model.

[0030] Figure 4 This is a partial structural diagram of a water-cooling device for cable processing proposed in this utility model.

[0031] Figure 5 This is a cross-sectional schematic diagram of the first support plate of a water-cooling device for cable processing proposed in this utility model.

[0032] Figure 6 This is a cross-sectional schematic diagram of the second support plate of a water-cooling device for cable processing proposed in this utility model.

[0033] In the attached diagram: 1. Support platform; 2. Water tank; 3. Guide plate; 4. Filter hole; 5. Cooler; 6. Vertical plate; 7. Connecting pipe; 8. Spray pipe; 9. Spray head; 10. Flow valve; 11. Water pump; 12. Inlet pipe; 13. Outlet pipe; 14. First support plate; 15. Pulley; 16. First tensioning wheel; 17. Sliding groove; 18. Double-acting lead screw; 19. Sliding block; 20. Second tensioning wheel; 21. First motor; 22. Transmission belt; 23. Synchronous gear; 24. Second motor; 25. Second support plate; 26. Brush cylinder; 27. Worm gear; 28. Fixing plate; 29. ​​Worm; 30. Third motor. Detailed Implementation

[0034] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0035] The water-cooling device for cable processing disclosed in this utility model is mainly used in cable processing equipment scenarios.

[0036] Reference Figures 1-6A water cooling device for cable processing includes a support platform 1, a water storage tank 2 fixedly connected inside the support platform 1, a guide plate 3 fixedly connected inside the water storage tank 2, and filter holes 4 evenly spaced at one end inside the water storage tank 2, a cooler 5 installed inside the water storage tank 2, a vertical plate 6 fixedly connected to one side of the top of the support platform 1, a connecting pipe 7 connected to one side of the vertical plate 6 by two clamps, a spray pipe 8 fixedly connected to one side of the connecting pipe 7 at equal intervals, a nozzle 9 fixedly connected to the bottom of each spray pipe 8 at equal intervals, a flow valve 10 installed at the top of each spray pipe 8, a water pump 11 fixedly connected to the top of the support platform 1, an inlet pipe 12 fixedly connected to the input end of the water pump 11, the end of the inlet pipe 12 away from the water pump 11 extending into the interior of the water storage tank 2, and an outlet pipe 13 fixedly connected to the output end of the water pump 11, the end of the outlet pipe 13 away from the water pump 11 extending into the interior of the connecting pipe 7.

[0037] In this embodiment: In the cable processing workshop, the cooler 5 cools the water in the water storage tank 2. The water pump 11 draws water through the inlet pipe 12 and sends it to the connecting pipe 7 through the outlet pipe 13. The water flows through the spray pipe 8 and is sprayed out from the nozzle 9 to cool the cable. The used water flows through the guide plate 3 to the filter hole 4 and is then returned to the water storage tank 2 for recycling.

[0038] In a preferred embodiment, a first support plate 14 is fixedly connected to the top of the support platform 1. Two pulleys 15 are rotatably connected to both ends of one side of the first support plate 14. Four first tensioning pulleys 16 are rotatably connected to one side of the first support plate 14 and between the corresponding two pulleys 15. A transmission belt 22 is connected to the outside of the corresponding two pulleys 15 and the corresponding four first tensioning pulleys 16.

[0039] In this embodiment: after the cable is extruded, the cable is placed on the conveyor belt 22 for transport. Four first tensioning pulleys 16 ensure that the conveyor belt 22 is always taut. The cable passes smoothly through the water-cooling area driven by two pulleys 15, avoiding cable deviation due to belt slack that would affect the cooling effect.

[0040] In a preferred embodiment, a sliding groove 17 is provided inside the first support plate 14. A bidirectional lead screw 18 is rotatably connected inside the sliding groove 17. Two sliding blocks 19 are threadedly connected to the outside of the bidirectional lead screw 18. A second tensioning wheel 20 is rotatably connected to one side of each sliding block 19. The second tensioning wheel 20 is used in conjunction with a corresponding transmission belt 22. A first motor 21 is fixedly connected to the top of the first support plate 14. The output shaft of the first motor 21 extends into the sliding groove 17 and is fixedly connected to the top of the bidirectional lead screw 18.

[0041] In this embodiment: when the transmission belt 22 becomes loose after long-term use, the first motor 21 is started to drive the bidirectional lead screw 18 to rotate, and the two sliding blocks 19 drive the second tensioning wheel 20 to move, so as to perform secondary tensioning adjustment on the transmission belt 22 and ensure the stability of cable transmission.

[0042] In a preferred embodiment, the central shafts of the two corresponding pulleys 15 pass through the first support plate 14 and are fixedly connected to the synchronous gears 23.

[0043] In this embodiment, when multiple sets of transmission belts 22 work together to transport cables, the synchronous gears 23 mesh with each other to ensure that the corresponding two pulleys 15 rotate at the same speed, so that the cables remain stable during transmission and avoid cable twisting or accumulation due to different speeds of the pulleys 15.

[0044] In a preferred embodiment, a second motor 24 is fixedly connected to one side of the first support plate 14, and the output shaft of the second motor 24 passes through the first support plate 14 and is fixedly connected to the central shaft of one of the pulleys 15.

[0045] In this embodiment: when production starts, the second motor 24 operates, driving the connected pulley 15 to rotate, and the cable is moved through the transmission belt 22, so that it enters the water-cooling area to be sprayed and cooled by the nozzle 9, providing power for the cooling process of cable processing.

[0046] In a preferred embodiment, a second support plate 25 is fixedly connected to the top of the support platform 1 and between the water tank 2 and the first support plate 14. A brush cylinder 26 for use with the transmission belt 22 is rotatably connected equidistantly inside the second support plate 25.

[0047] In this embodiment: when one end of the cable moves along the transmission belt 22, the brush cylinder 26 contacts the cable and rotates to remove residual debris and water stains from the surface and keep it clean.

[0048] In a preferred embodiment, worm gears 27 are fixedly connected to the outside of the brush cylinder 26. Two fixed plates 28 are fixedly connected to one side of the second support plate 25. A worm 29 is rotatably connected between the two fixed plates 28. The worm 29 is meshed with the worm gears 27. A third motor 30 is fixedly connected to one side of one of the fixed plates 28. The output shaft of the third motor 30 passes through the fixed plate 28 and is fixedly connected to one end of the worm 29.

[0049] In this embodiment: the third motor 30 is started, which drives the worm gear 29 to rotate. Through meshing with the worm wheel 27, it drives multiple brush cylinders 26 to rotate synchronously, so as to clean the cable efficiently and ensure the cleanliness and stability of the cable processing.

[0050] Working principle: When the cable is conveyed through the transmission belt 22, the second motor 24 drives the pulley 15 to rotate, and the synchronous gear 23 ensures that the two transmission belts 22 run synchronously. The first motor 21 drives the sliding block 19 through the double-acting screw 18 to adjust the tension of the transmission belt 22 by the second tensioning wheel 20.

[0051] When the cable passes under the spray pipe 8, the water pump 11 delivers the cooling water in the water storage tank 2 to the connecting pipe 7 through the inlet pipe 12 and the outlet pipe 13. The nozzle 9 sprays the cooling water evenly to cool the cable, and the flow valve 10 controls the flow rate of the cooling water.

[0052] After the cooling water returns to the water storage tank 2, the guide plate 3 guides the water flow through the filter hole 4 for filtration, and the cooler 5 cools the cooling water to ensure the circulating cooling effect.

[0053] The third motor 30 drives the worm gear 29 to rotate, and the worm wheel 27 drives the brush cylinder 26 to clean the surface of the cable to prevent impurities from affecting the quality of cable processing.

[0054] The chiller 5, water pump 11, first motor 21, second motor 24 and third motor 30 are all electrically connected to external control equipment;

[0055] The entire device achieves stable cooling and continuous operation during cable processing through efficient cooling and cleaning mechanisms.

[0056] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A water-cooling device for cable processing, comprising a support platform (1), characterized in that, A water storage tank (2) is fixedly connected inside the support platform (1). A guide plate (3) is fixedly connected inside the water storage tank (2), and filter holes (4) are equidistantly opened at one end inside. A cooler (5) is installed inside the water storage tank (2). A vertical plate (6) is fixedly connected to one side of the top of the support platform (1). A connecting pipe (7) is connected to one side of the vertical plate (6) by two clamps. A spray pipe (8) is fixedly connected to one side of the connecting pipe (7) at equidistant intervals. The bottom of the spray pipe (8) is equidistantly... A nozzle (9) is fixedly connected to the top of the spray pipe (8), and a flow valve (10) is provided on the top of the support platform (1). A water pump (11) is fixedly connected to the top of the support platform (1). An inlet pipe (12) is fixedly connected to the input end of the water pump (11). The end of the inlet pipe (12) away from the water pump (11) extends into the interior of the water storage tank (2). An outlet pipe (13) is fixedly connected to the output end of the water pump (11). The end of the outlet pipe (13) away from the water pump (11) extends into the interior of the connecting pipe (7).

2. The water-cooling device for cable processing according to claim 1, characterized in that, The top of the support platform (1) is fixedly connected to a first support plate (14). Two pulleys (15) are rotatably connected to both ends of one side of the first support plate (14). Four first tensioning pulleys (16) are rotatably connected to one side of the first support plate (14) and between the corresponding two pulleys (15). A transmission belt (22) is connected to the outside of the corresponding two pulleys (15) and the corresponding four first tensioning pulleys (16).

3. The water-cooling device for cable processing according to claim 2, characterized in that, The first support plate (14) has a sliding groove (17) inside. A double-acting lead screw (18) is rotatably connected inside the sliding groove (17). Two sliding blocks (19) are threadedly connected to the outside of the double-acting lead screw (18). A second tensioning wheel (20) is rotatably connected to one side of each sliding block (19). The second tensioning wheel (20) is used in conjunction with the corresponding transmission belt (22). A first motor (21) is fixedly connected to the top of the first support plate (14). The output shaft of the first motor (21) extends into the sliding groove (17) and is fixedly connected to the top of the double-acting lead screw (18).

4. A water-cooling device for cable processing according to claim 2, characterized in that, The central shafts of the two pulleys (15) pass through the first support plate (14) and are fixedly connected to a synchronous gear (23).

5. A water-cooling device for cable processing according to claim 2, characterized in that, A second motor (24) is fixedly connected to one side of the first support plate (14). The output shaft of the second motor (24) passes through the first support plate (14) and is fixedly connected to the central shaft of one of the pulleys (15).

6. A water-cooling device for cable processing according to claim 2, characterized in that, A second support plate (25) is fixedly connected to the top of the support platform (1) and between the water tank (2) and the first support plate (14). A brush cylinder (26) for use with the transmission belt (22) is rotatably connected at equal intervals inside the second support plate (25).

7. A water-cooling device for cable processing according to claim 6, characterized in that, The brush cylinder (26) is fixedly connected to the outside of the brush cylinder (27). Two fixed plates (28) are fixedly connected to one side of the second support plate (25). A worm (29) is rotatably connected between the two fixed plates (28). The worm (29) is meshed with the worm wheel (27). A third motor (30) is fixedly connected to one side of one of the fixed plates (28). The output shaft of the third motor (30) passes through the fixed plate (28) and is fixedly connected to one end of the worm (29).

Images