Underwear mold cup with ultra-thin neckline

By designing an ultra-thin neckline and a gradient cotton layer structure for the bra cups, the problem of empty cups during large movements or bending is solved, achieving a better fit and comfort.

CN224098800UActive Publication Date: 2026-04-10DONGGUANG BRILLIANT BRA-CUP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing bra cups are prone to gaping or shifting during large movements or body bending, affecting wearing comfort.

Method used

Design an ultra-thin bra cup with a neckline made of two layers of elastic fabric, extending to the upper cup, ear area, side panel, center gore side and front edge, and bonded with a TPU hot melt adhesive layer. The cotton layer thickness gradually increases to adapt to the curve of the chest.

Benefits of technology

It effectively avoids issues such as gaps and shifting, improving wearing comfort and aesthetics, and ensuring that the molded cups still fit snugly against the chest during vigorous movement or bending over.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of underwear mold cups, in particular to an underwear mold cup with an ultra-thin neckline. Comprising a body, the body is sequentially provided with an outer fabric layer, a cotton layer and an inner fabric layer from the outer surface to the inner surface, the body is provided with an ultra-thin neckline part corresponding to an upper bowl, and the ultra-thin neckline part extends to ear parts, side parts, a heart-shaped side and a front edge. The body is provided with an outer fabric layer and an inner fabric layer from the inner surface to the outer surface corresponding to the ultra-thin neckline part, the neckline is arranged and only two layers of elastic fabrics are adopted, so that the obtained mold cup is more fit with the chest of a human body, and the problems that the mold cup is empty, deviates, presses the chest or is not fit with the cup edge during large-amplitude movement or stoop are solved; and the comfort, the aesthetic property and the empty cup prevention property of wearing the mold cup are improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of underwear mold cups, in particular to an underwear mold cup with an ultra-thin neckline. BACKGROUND

[0002] As an indispensable part of modern women's daily life, underwear is constantly innovating in design and function. With the change of social aesthetic concept and the progress of technology, functional underwear has received widespread attention and development. Among them, the mold cup, as the core component of underwear, plays an important role in supporting the breast and shaping the body. In recent years, the market demand for underwear with comfort and beauty has been growing, prompting manufacturers to continuously innovate to improve the wearing experience while maintaining aesthetics. Especially the improvement in fit has become a research hotspot, which is crucial to improving consumer satisfaction and also driving technological innovation and development in the underwear industry.

[0003] As shown in Figure 1 The mold cup generally includes an ear part 101, a side ratio 102, a heart side 103, an upper bowl 104, a lower bowl 105, a front width edge 106, etc. The ear part 101 mainly serves to connect with the shoulder strap, the heart side 103 is on the side of the mold cup, and serves to prevent fat from migrating to the armpit or back; the heart side 103 refers to the side of the mold cup close to the heart, the upper bowl 104 is the upper bowl part, which is located at the uppermost part of the mold cup, close to the neckline, the upper bowl part mainly serves to protect the upper part of the breast, and also helps to improve the appearance of the chest, making the chest look more upright and full, and the front width edge 106 is the upper edge of the upper bowl 104; the lower bowl 105 is the lower bowl part, which is located in the lower half of the mold cup, corresponding to the upper bowl 104 part, close to the lower edge of the bra.

[0004] Currently, in order to improve the fit of the underwear mold cup, the thickness of different parts of the mold cup can be adjusted to achieve better fit, that is, the thickness of the upper bowl to the lower bowl of the mold cup is gradually reduced to adapt to the curve of the chest and reduce the occurrence of empty cup phenomenon. In addition, a blocking cloth is added around to block the possible light exposure. Although the above solutions can alleviate the empty cup problem to some extent, when facing large amplitude movements or body bending, the mold cup is still prone to displacement or even complete separation, which may cause empty cup phenomenon or affect the comfort of the wearer. SUMMARY

[0005] In order to avoid the occurrence of empty cup, displacement and other phenomena when making large amplitude movements or bending the body, and to improve the wearing comfort, an underwear mold cup with an ultra-thin neckline is provided

[0006] The underwear mold cup with an ultra-thin neckline comprises a body, the body is sequentially provided with an outer fabric layer, a cotton layer and an inner fabric layer from an outer surface to an inner surface, the body is provided with an ultra-thin neckline part corresponding to an upper bowl, the ultra-thin neckline part extends to an ear part, a side ratio, a heart side and a front edge, the body is provided with an outer fabric layer and an inner fabric layer from the inner surface to the outer surface corresponding to the ultra-thin neckline part, and the outer fabric layer and the inner fabric layer are both elastic fabric layers.

[0007] By adopting the above technical scheme, the ultra-thin neckline part is composed of only two fabric layers, i.e., the outer fabric layer and the inner fabric layer, and is more thin and light compared with a three-layer structure. The ultra-thin neckline part is arranged at the upper bowl and extends to the ear part, the side ratio, the heart side and the front edge, so that the thickness of the upper edge part of the mold cup is reduced, the fit of the mold cup to the human chest is improved, and the empty cup phenomenon is effectively avoided. In addition, the outer fabric layer and the inner fabric layer are both selected to be elastic fabric, so that the ultra-thin neckline part has good elastic properties, and the situation of chest compression or cup edge not fitting is prevented, thereby improving the beauty and comfort of wearing.

[0008] In summary, by arranging the position of the neckline and using only two elastic fabric layers, the mold cup obtained is more fitted to the human chest, and the problems of empty cup, displacement, chest compression or cup edge not fitting of the mold cup when a large amplitude motion or bending is avoided, and the comfort, beauty and anti-empty cup property of wearing the mold cup are improved.

[0009] Preferably, the area ratio of the ultra-thin neckline part to the upper bowl area of the body is 1:1.3-3.

[0010] By adopting the above technical scheme, the area ratio of the ultra-thin neckline part to the upper bowl area of the body is set to 1:1.3-3, so that the ultra-thin neckline part is more fitted to the contour of the human chest, the empty cup phenomenon is effectively avoided, and the overall comfort and stability of the mold cup are improved. Even when a large amplitude motion or bending is performed, the mold cup is not prone to displacement or empty cup phenomenon, and the wearing comfort is improved.

[0011] Preferably, the width of the ultra-thin neckline part near the side ratio is a, the length of the side ratio is b, and a:b=1:1-4.

[0012] By adopting the above technical scheme, the width of the ultra-thin neckline part near the side ratio and the length of the side ratio are set to a ratio of 1:1-4, so that the ultra-thin neckline part is more fitted to the breast near the side ratio, the empty cup phenomenon caused by the in-fitting of the breast at the side ratio is effectively avoided, and the overall fit and wearing comfort of the mold cup are improved. At the same time, when a large amplitude motion or bending is performed, the mold cup is not prone to displacement or empty cup phenomenon. The wearing comfort is improved.

[0013] Preferably, the width of the ultra-thin neckline part near the heart side of the body is c, and a is greater than c.

[0014] By adopting the technical scheme, the width of the ultra-thin neckline part near the center side is c, and a is greater than c. The design makes the width of the ultra-thin neckline part at the center side position narrower than that at the side position, thereby better fitting the breast shape, especially in the transition area between the center side and the side, effectively improving the overall fit of the bra cup, reducing the occurrence of empty cup phenomenon, and improving the wearing comfort.

[0015] Preferably, the edge of the ultra-thin neckline part near the lower bowl side of the body is provided in a convex arc-shaped transition.

[0016] By adopting the technical scheme, the edge of the ultra-thin neckline part near the lower bowl side is provided in a convex arc-shaped transition, making the ultra-thin neckline part better fit the human chest curve. This design further improves the tightness and comfort of the upper bowl to the human chest, effectively avoiding the possibility of empty cup when worn.

[0017] Preferably, the outer fabric layer and the inner fabric layer are bonded by a TPU hot melt adhesive layer.

[0018] By adopting the technical scheme, the ultra-thin neckline part is only composed of the outer fabric layer and the inner fabric layer, and the two are bonded by a TPU hot melt adhesive layer. The TPU hot melt adhesive has good adhesion and elasticity, making the outer fabric layer and the inner fabric layer tightly fit and maintain the overall elastic properties. This design makes the ultra-thin neckline part have excellent elasticity and fit performance while ensuring lightness, thereby effectively avoiding problems such as chest compression, cup edge not fitting, etc., improving wearing comfort and ensuring good fit of the bra cup to the chest, reducing the occurrence of empty cup phenomenon.

[0019] Preferably, the outer fabric layer is an elastic fabric layer composed of double-sided face elastic Mikado and high-elastic double-pull sponge; and the inner fabric layer is an elastic fabric layer composed of double-sided elastic Mikado.

[0020] By adopting the technical scheme, double-sided face elastic Mikado is a fabric that combines modern technology with natural comfort, usually composed of 80% nylon and 20% spandex. This fabric is known for its unique skin-friendliness, high elasticity, and breathability, making it particularly suitable for sports enthusiasts. High-elastic double-pull sponge is a sponge material with high elasticity and high support.

[0021] When the outer fabric layer is composed of an elastic fabric layer composed of double-sided face elastic Mikado and high-elastic double-pull sponge, and the inner fabric layer is composed of an elastic fabric layer composed of double-sided elastic Mikado. This setting makes the ultra-thin neckline part have excellent elastic properties and support effect, and can tightly fit the human chest curve, effectively avoiding the occurrence of empty cup phenomenon. At the same time, the skin-friendliness and breathability of double-sided face elastic Mikado improve the wearing comfort, while high-elastic double-pull sponge further enhances the overall support of the bra cup, ensuring stable fit even during exercise or large movements.

[0022] Preferably, the cotton layer gradually increases in thickness from the side away from the ultra-thin neckline portion.

[0023] By adopting the above technical solution, the cotton layer gradually increases in thickness from the side away from the ultra-thin neckline portion, so that the thickness of the mold cup gradually transitions from the ultra-thin neckline portion of the upper bowl to the lower bowl. This design can make the upper bowl and the lower bowl of the mold cup more conform to the chest curve, effectively avoiding the phenomenon of empty cup. At the same time, the lower bowl of the mold cup has good support performance due to its large thickness, which helps to keep the shape of the mold cup stable and prevent deformation. Therefore, it can reduce the possibility of displacement, empty cup and other phenomena of the mold cup during large amplitude movement.

[0024] Preferably, the cotton layer is a soft cotton layer with a hardness of 40-50A.

[0025] By adopting the above technical solution, the soft cotton layer has better softness and support, so that the upper bowl and the lower bowl of the mold cup can better transition with the ultra-thin neckline portion, thereby improving the fit of the upper bowl of the mold cup with the human chest and effectively avoiding the phenomenon of empty cup.

[0026] Preferably, the body is provided with a fitting portion extending away from the lower bowl, the fitting portion is provided with an outer fabric layer and an inner fabric layer from the inner surface to the outer surface, and the fitting portion extends to the ultra-thin neckline portion connected to the side of the heart.

[0027] By adopting the above technical solution, the fitting portion and the ultra-thin neckline portion are both composed of two fabric layers, which are light and thin, so that the lower bowl of the mold cup is more conform to the human chest. The fitting portion extends to the ultra-thin neckline portion at the side position, further improving the fit of the mold cup in the heart side area with the human chest, thereby effectively reducing the phenomenon of empty cup.

[0028] In summary, the present application has at least one of the following beneficial technical effects:

[0029] 1. The ultra-thin neckline portion is composed of only two fabric layers, an outer fabric layer and an inner fabric layer, and extends to the upper bowl, the ear portion, the side, the heart side and the front width, so that the upper edge of the mold cup is light and thin and conforms to the chest curve, significantly improving the fit of the mold cup with the human body and effectively reducing the occurrence of empty cup. At the same time, the outer fabric layer and the inner fabric layer are both elastic fabric layers, which give the ultra-thin neckline portion good elasticity and ductility, making it more conform to the chest, avoiding the problems of empty cup, displacement, chest compression or cup edge not conforming when moving or bending, and improving the comfort, beauty and anti-empty cup performance of the wearer.

[0030] 2, the thickness of the cotton layer gradually increases from the side away from the ultra-thin collar portion, so that the overall cup is more in line with the ergonomic design, and the support force for the chest is enhanced, while the fit and support are considered, and the possibility of empty cup is further reduced. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of a bra cup.

[0032] Figure 2 It is a structural schematic diagram of a bra cup with an ultra-thin collar.

[0033] Figure 3 It is Figure 2 It is a sectional structure schematic diagram of A1-A2 in FIG.

[0034] The reference signs are explained as follows: 1, the body; 11, the outer fabric layer; 12, the cotton layer; 13, the inner fabric layer; 2, the ultra-thin collar portion; 3, the fit portion; 101, the ear portion; 102, the side ratio; 103, the center side; 104, the upper bowl; 105, the lower bowl; and 106, the front width. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings Figures 1-3 The present application is further described in detail.

[0036] The embodiment of the present application discloses a bra cup with an ultra-thin collar. Referring to Figure 2 and Figure 3 , including the body 1, the body 1 is provided with the ultra-thin collar portion 2 corresponding to the upper bowl 104, and the ultra-thin collar portion 2 extends to the ear portion 101, the side ratio 102, the center side 103 and the front width 106, so that the part of the upper bowl 104 of the cup close to the upper edge has the characteristics of ultra-thin, so that it is more fitted to the human chest.

[0037] Further, the area ratio of the ultra-thin collar portion 2 to the area of the upper bowl 104 of the body 1 can be 1:1.3, 1:1.5, 1:2, 1:3, and the embodiment is preferably 1:2. The width of the ultra-thin collar portion 2 close to the side ratio 102 is a, the length of the side ratio 102 is b, and a:b can be 1:1, 1:2, 1:3, 1:4, and the embodiment is preferably 1:3. The width of the ultra-thin collar portion 2 close to the center side 103 of the body 1 is c, and a is greater than c. The above area, width and other ratios of the ultra-thin collar portion 2 are selected, so that the ultra-thin collar portion 2 is more fitted to the human chest, thereby enabling the cup to be tightly fitted to the human chest, reducing the phenomenon of empty cup when the movement amplitude or bending is reached, and improving the comfort of wearing.

[0038] Further, the edge of the ultra-thin neck portion 2 close to the lower bowl 105 side of the body 1 is provided in a convex arc transition manner. The ultra-thin neck portion 2 is more fitted to the human chest, and the wearing comfort is improved. The lower edge of the body 1 corresponding to the lower bowl 105 is provided with a fitting portion 3, and the fitting portion 3 extends to the side close to the heart side 103 and is connected with the ultra-thin neck portion 2.

[0039] Further, the body 1 is provided with an outer fabric layer 11, a cotton layer 12 and an inner fabric layer 13 from the outer surface to the inner surface in sequence, and the body 1 corresponding to the ultra-thin neck portion 2 and the fitting portion 3 is only composed of the outer fabric layer 11 and the inner fabric layer 13, so that the thickness of the ultra-thin neck portion 2 and the fitting portion 3 is relatively thin, and the human chest is more fitted, and the empty cup and offset phenomena are avoided. In addition, the outer fabric layer 11 and the inner fabric layer 13 are both elastic fabric layers. The outer fabric layer 11 is an elastic fabric layer composed of double-sided elastic cotton and high-elastic double-pull sponge; and the inner fabric layer 13 is an elastic fabric layer formed by double-sided elastic cotton. The outer fabric layer 11 and the inner fabric layer 13 formed by elastic fabric are rich in elasticity and softness, so that the ultra-thin neck portion 2 and the fitting portion 3 are rich in better elasticity and lightness, and the upper edge, the lower edge, the side 102, the ear 101 and the heart side 103 close to the heart side of the mold cup are more fitted to the human chest when wearing, and the mold cup offset and empty cup phenomena are avoided when the wearer moves greatly and bends over, and the wearing comfort is improved.

[0040] Further, the outer fabric layer 11 and the inner fabric layer 13 are bonded through the TPU hot melt adhesive layer across the chest, and the TPU hot melt adhesive layer also has better elasticity, which further improves the adhesion and elasticity of the outer fabric layer 11 and the inner fabric layer 13, so that the ultra-thin neck portion 2 is more fitted to the human chest, and the wearing comfort and the anti-walking light performance are improved. In addition, the connection between the outer fabric layer 11 and the inner fabric layer 13 and the cotton layer 12 is also bonded by the TPU hot melt adhesive layer, so that the mold cup has a certain elasticity, and the wearing comfort of the mold cup is further improved.

[0041] The thickness of the cotton layer 12 gradually increases from the side away from the ultra-thin neck portion 2, which makes the thickness of the mold cup gradually change, so that the upper bowl 104 and the lower bowl 105 of the mold cup are more fitted to the human chest, and better anti-empty cup effect and wearing comfort are achieved.

[0042] Further, the cotton layer 12 can be a soft cotton layer 12 with a hardness of 40A or a soft cotton layer 12 with a hardness of 50A. The preferred cotton layer 12 in the present embodiment is a soft cotton layer 12 with a hardness of 40A, which has better flexibility and support, and has better support effect while ensuring softness, thereby improving the comprehensive performance of the mold cup.

[0043] The implementation principle of the underwear mold cup with an ultra-thin neckline in the embodiment of the application is as follows: the outer fabric layer 11, the cotton layer 12 and the inner fabric layer 13 are placed in sequence, and there is a TPU hot melt adhesive film between the layers; when mold pressing is performed, the TPU hot melt adhesive film melts and connects the outer fabric layer 11, the cotton layer 12 and the inner fabric layer 13 stably, and the cotton layer 12 is not connected to the edge of the upper bowl 104 of the mold cup, so that the ultra-thin neckline part 2 is formed; the outer fabric layer 11 and the inner fabric layer 13 of the edge of the lower bowl 105 of the mold cup extend and are connected to form the fit part 3, and finally the underwear mold cup with an ultra-thin neckline is obtained; because the ultra-thin neckline part 2 and the fit part 3 are arranged, the edges of the upper bowl 104 and the lower bowl 105 of the mold cup are more fitted to the human chest, so that the phenomenon of empty cup, displacement and the like does not occur when a large amplitude movement or bending is performed, and the wearing comfort and the anti-empty cup property of the mold cup are improved.

[0044] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so: equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.

Claims

1. An underwear moulding cup with an ultra-thin neckline, comprising a body (1), the body (1) being provided with an outer fabric layer (11), a cotton layer (12) and an inner fabric layer (13) in sequence from an outer surface to an inner surface, characterized in that: The body (1) corresponds to the upper bowl (104) and is provided with an ultra-thin neck portion (2) extending to the ear portion (101), the side (102), the heart side (103) and the front width (106). The body (1) corresponds to the ultra-thin neck portion (2) and is provided with an outer fabric layer (11) and an inner fabric layer (13) from the inner surface to the outer surface. Both the outer fabric layer (11) and the inner fabric layer (13) are elastic fabric layers.

2. An ultra-thin underwire bra cup according to claim 1, wherein: The area ratio of the ultra-thin neck portion (2) to the upper bowl (104) of the body (1) is 1:1.3-3.

3. The ultra-thin underwire bra cup of claim 1, wherein: The width of the ultra-thin neck portion (2) near the side (102) is a, and the length of the side (102) is b, a:b=1:1-4.

4. An ultra-thin underwire brassiere cup according to claim 3, wherein: The width of the ultra-thin neck portion (2) near the heart side (103) of the body (1) is c, and a is greater than c.

5. The ultra-thin underwire bra cup of claim 1, wherein: The edge of the ultra-thin neck portion (2) near the lower bowl (105) of the body (1) is convexly arc-shaped transition.

6. An ultra-thin underwire brassiere cup according to claim 1, wherein: The outer fabric layer (11) and the inner fabric layer (13) are bonded by a TPU hot melt adhesive layer.

7. An ultra-thin underwire brassiere cup according to claim 1, wherein: The outer fabric layer (11) is an elastic fabric layer formed by double-sided elastic cotton cloth and high-elastic double-pull sponge; and the inner fabric layer (13) is an elastic fabric layer formed by double-sided elastic cotton cloth.

8. The ultra-thin underwire bra cup of claim 1, wherein: The thickness of the cotton layer (12) gradually increases from the side away from the ultra-thin neck portion (2).

9. The ultra-thin underwire bra cup of claim 1, wherein: The cotton layer (12) is a soft cotton layer (12) with a hardness of 40-50A.

10. The ultra-thin underwire bra cup of claim 1, wherein: The body (1) extends to the side away from the lower bowl (105) and is provided with a fitting portion (3). The fitting portion (3) is provided with an outer fabric layer (11) and an inner fabric layer (13) from the inner surface to the outer surface. The fitting portion (3) extends to the side near the heart side (103) and is connected with the ultra-thin neck portion (2).