Environment-friendly water type dust remover for cement tank
By designing a flow guide box and flow distribution components, and combining them with water film filtration technology, the problem of airflow overload in traditional water-based dust collectors is solved, thereby improving dust removal efficiency and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG HENGJIA BUILDING MATERIALS CO LTD
- Filing Date
- 2025-04-17
- Publication Date
- 2026-04-10
AI Technical Summary
In traditional water-based dust collectors, dust-laden gas enters at a fixed location, causing localized airflow overload and unstable water film, which reduces dust removal efficiency.
It adopts a flow guide box and flow distribution component design, and drives the ring plate to rotate through a servo motor to disperse the airflow into the dust collection bin. Combined with water film filtration technology, it uses nozzles to spray water mist for purification.
It effectively disperses airflow, improves the contact efficiency between water film and dust, enhances dust removal efficiency, improves the working environment, and reduces dust emission pollution.
Smart Images

Figure CN224100323U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dust remover technical field, concretely relates to a cement tank is with environmental protection water formula dust remover. BACKGROUND
[0002] The cement tank is with environmental protection water formula dust remover is a kind of professional dust removal equipment designed for cement production scene, and its core principle is to realize efficient dust removal using water film filtration technology.When dust-containing gas enters dust remover, water film formed by spraying device is in full contact with gas, dust particles are captured by water droplets and precipitate to the bottom of the collection tank with water flow, and the purified gas is discharged through the air outlet.The equipment has the advantages of large air volume, high dust removal efficiency and stable operation, especially suitable for high dust environment such as cement tank, which can significantly reduce workshop dust, improve working environment, reduce dust discharge pollution to the atmosphere, and meet the needs of green production.
[0003] But the dust-containing gas of traditional water formula dust remover always enters in a fixed position, which can easily cause local airflow overload.When a large amount of dust-containing airflow impacts the water film, the local water flow is disturbed, the water film is difficult to form stably, the dust and water film do not contact fully, the water film's dust capture ability is weakened, and the dust removal efficiency is significantly reduced, so a cement tank is with environmental protection water formula dust remover is proposed. UTILITY MODEL CONTENTS
[0004] The utility model aims at: to solve the problem that the dust-containing gas of traditional water formula dust remover always enters in a fixed position, which can easily cause local airflow overload, the utility model provides a cement tank is with environmental protection water formula dust remover.
[0005] The utility model realizes the above-mentioned purpose by adopting the following technical solutions:
[0006] A cement tank is with environmental protection water formula dust remover, including dust removal bucket and sedimentation barrel, three supporting legs are fixedly installed at the bottom of the sedimentation barrel, a flow guide box is fixedly installed between the dust removal bucket and the sedimentation barrel, the flow guide box is a hollow annular structure box body, the inner side wall surface of the flow guide box is hollow, the side wall surface of the flow guide box is fixedly installed with an air inlet pipe, the hollow part of the flow guide box is provided with an annular plate, the side wall surface of the annular plate is provided with an air inlet, the inside of the flow guide box is provided with a rotating assembly for driving the annular plate to rotate, the inside of the annular plate is provided with a flow dividing assembly for dispersing airflow, the side wall surface of the sedimentation barrel is provided with a window, the inside of the window is movably installed with a box door, the inside of the dust removal bucket is provided with a dust removal assembly for dust removal of gas.
[0007] Further, the rotating assembly comprises an L-shaped plate, the bottom of the flow guide box is fixedly installed with the L-shaped plate, the inside of the L-shaped plate is fixedly installed with a servo motor, the output end of the servo motor extends to the inside of the flow guide box and is fixedly connected with a gear, the outside of the annular plate is sleeved with a gear ring, the gear ring is in meshing connection with the gear, and the inside of the gear ring is fixedly installed with three uniformly distributed connecting blocks, each connecting block is fixedly connected with the annular plate.
[0008] Further, the shunt assembly comprises a shunt box, the inside of the annular plate is fixedly installed with the shunt box at the position corresponding to the air inlet, and the side wall surface of the shunt box is provided with a plurality of rectangular array distributed air outlets.
[0009] Further, the shunt assembly further comprises a rotating shaft, the inside of the shunt box is movably installed with the rotating shaft, the side wall surface of the rotating shaft is fixedly installed with a sealing plate, the side, away from the air inlet, of the shunt box is movably installed with a hand wheel coaxially rotating with the rotating shaft, the side, away from the air inlet, of the shunt box is fixedly installed with an L-shaped block, and the L-shaped block is threadedly connected with a bolt.
[0010] Further, the inside of the flow guide box is fixedly installed with a circular ring on the upper surface and the lower surface respectively, the side, close to each other, of the two circular rings is provided with an annular groove, the inside of each annular groove is movably installed with a limiting ring, and each limiting ring is fixedly connected with the annular plate.
[0011] Further, the dust removal assembly comprises a water tank, the side wall surface of the sedimentation barrel is provided with the water tank, the output end of the water tank is fixedly connected with two pipelines, the output end of each pipeline extends to the inside of the dust removal barrel and is fixedly connected with a C-shaped pipe, a plurality of spray heads are fixedly installed on each C-shaped pipe, a grid plate is fixedly installed above each C-shaped pipe in the dust removal barrel, and a filler layer is fixedly installed above each grid plate in the dust removal barrel.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The utility model discloses a dust removal device, which comprises an air inlet pipe, a cement tank, a flow guide box, a shunt assembly, a rotating assembly and a dust removal assembly. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1Is the three-dimensional structure schematic diagram of the utility model;
[0015] Figure 2 Is the back view schematic diagram of the dust removal bucket of the utility model;
[0016] Figure 3 Is the shunt assembly schematic diagram of the utility model;
[0017] Figure 4 Is the internal structure explosion view of the flow guide box of the utility model;
[0018] Figure 5 Is the annular plate schematic diagram of the utility model;
[0019] Figure 6 Is the utility model Figure 3 The enlarged view of A in the utility model;
[0020] Figure 7 Is the utility model Figure 4 The enlarged view of B in the utility model;
[0021] Reference signs: 1, dust removal bucket;2, sedimentation barrel;3, support leg;4, flow guide box;5, air inlet pipe;6, annular plate;7, air inlet;8, rotating assembly;801, L-shaped plate;802, servo motor;803, gear;804, gear ring;805, connecting block;9, shunt assembly;901, shunt box;902, air outlet;903, rotating shaft;904, sealing plate;905, hand wheel;906, L-shaped block;907, bolt;10, window;11, box door;12, circular ring;13, annular groove;14, limiting ring;15, dust removal assembly;1501, water tank;1502, pipeline;1503, C-shaped pipe;1504, spray head;1505, grating plate;1506, filler layer. DETAILED DESCRIPTION
[0022] To make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the utility model.
[0024] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0025] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] like Figures 1 to 7 As shown, an environmentally friendly water-type dust collector for cement silos includes a dust collection tank 1 and a sedimentation tank 2 (in this technical solution, the sedimentation tank 2 is equipped with sewage filtration and discharge functions; since the sedimentation tank 2 is an existing structure, it will not be described in detail here). Three support legs 3 are fixedly installed at the bottom of the sedimentation tank 2. A flow guide box 4 is fixedly installed between the dust collection tank 1 and the sedimentation tank 2. The flow guide box 4 is an internally hollow annular structure box. The inner side wall of the flow guide box 4 is perforated. An air inlet pipe 5 is fixedly installed on the side wall of the flow guide box 4. An annular plate 6 is provided in the perforated part of the flow guide box 4. An air inlet 7 is opened on the side wall of the annular plate 6. A rotating component 8 for driving the annular plate 6 to rotate is provided inside the flow guide box 4. A flow distribution component 9 for dispersing airflow is provided inside the annular plate 6. A window 10 is opened on the side wall of the sedimentation tank 2. A door 11 is movably installed inside the window 10. The interior of the dust collection tank 1 is equipped with... The system is equipped with a dust removal component 15 for removing dust from the gas. It should be noted that the inlet end of the air inlet pipe 5 is first connected to the exhaust system inside the cement tank. When the dust-laden gas enters the interior of the guide box 4 through the air inlet pipe 5, the gas inside the guide box 4 will enter the interior of the diversion component 9 through the air inlet 7. Finally, the dust-laden gas enters the interior of the dust removal bin 1 through the diversion component 9. At the same time, the rotating component 8 is started, and the rotating component 8 drives the annular plate 6 to rotate at a preset angle and speed. While the annular plate 6 is rotating, it can drive the diversion component 9 to rotate synchronously, so that the diversion component 9 can continuously change its position while diverting the gas into the interior of the dust removal bin 1, thereby making the dust-laden gas more dispersed and injected into the interior of the dust removal bin 1. The dust removal component 15 is used to purify the dust-laden gas, and the purified gas is finally discharged from the top of the dust removal bin 1.
[0027] The rotating assembly 8 comprises an L-shaped plate 801, the bottom of the flow guide box 4 is fixedly installed with the L-shaped plate 801, the inside of the L-shaped plate 801 is fixedly installed with a servo motor 802, the output end of the servo motor 802 extends to the inside of the flow guide box 4 and is fixedly connected with a gear 803, the outside of the annular plate 6 is sleeved with a gear ring 804, the gear ring 804 is in meshing connection with the gear 803, the inside of the gear ring 804 is fixedly installed with three uniformly distributed connecting blocks 805, each connecting block 805 is fixedly connected with the annular plate 6, and it should be noted that the servo motor 802 can drive the gear 803 to reciprocating rotate by starting the servo motor 802, the gear 803 reciprocating rotation drives the gear ring 804, the connecting block 805 and the annular plate 6 to reciprocating rotate, and the position of the air inlet 7 changes when the annular plate 6 reciprocating rotates.
[0028] The shunt assembly 9 comprises a shunt box 901, the inside of the annular plate 6 is fixedly installed with the shunt box 901 at the position of the air inlet 7, the side wall surface of the shunt box 901 is provided with a plurality of rectangular array distributed air outlets 902, and it should be noted that when the gas in the flow guide box 4 enters the inside of the shunt box 901 through the air inlet 7, the gas in the shunt box 901 enters the inside of the dust removal barrel 1 through the air outlet 902, and the gas is shunted and injected into the inside of the dust removal barrel 1 through the plurality of air outlets 902.
[0029] The shunt assembly 9 further comprises a rotating shaft 903, the inside of the shunt box 901 is movably installed with the rotating shaft 903, the side wall surface of the rotating shaft 903 is fixedly installed with a sealing plate 904, the side, away from the air inlet 7, of the shunt box 901 is movably installed with a hand wheel 905 which rotates coaxially with the rotating shaft 903, the side, away from the air inlet 7, of the shunt box 901 is fixedly installed with an L-shaped block 906, and the L-shaped block 906 is threadedly connected with a bolt 907, and it should be noted that in order to ensure the gas purification effect, the sealing plate 904 is synchronously rotated by rotating the hand wheel 905, the hand wheel 905 drives the rotating shaft 903 and the sealing plate 904 to rotate, the sealing plate 904 is rotated to a vertical state, part of the air outlets 902 are closed, the gas entering the inside of the dust removal barrel 1 is reduced, and the gas purification effect is ensured, and the hand wheel 905 is pressed by rotating the bolt 907, so that the hand wheel 905 is prevented from rotating randomly.
[0030] The inside of the flow guide box 4 is fixedly installed with two circular rings 12, the side, close to each other, of the two circular rings 12 is provided with an annular groove 13, the inside of each annular groove 13 is movably installed with a limiting ring 14, and each limiting ring 14 is fixedly connected with the annular plate 6, and it should be noted that when the annular plate 6 rotates, the two limiting rings 14 are synchronously rotated in the corresponding annular grooves 13, and the rotation stability of the annular plate 6 is limited by the cooperation of the annular grooves 13 and the limiting rings 14.
[0031] The dust removal assembly 15 comprises a water tank 1501, the side wall surface of the sedimentation barrel 2 is provided with the water tank 1501, the output end of the water tank 1501 is fixedly connected with two pipes 1502, the output end of each pipe 1502 extends to the inside of the dust removal barrel 1 and is fixedly connected with a C-shaped pipe 1503, a plurality of spray heads 1504 are fixedly installed on each C-shaped pipe 1503, a grid plate 1505 is fixedly installed above each C-shaped pipe 1503 in the dust removal barrel 1, a filler layer 1506 is fixedly installed above each grid plate 1505 in the dust removal barrel 1, and it should be noted that the water source in the water tank 1501 can be conveyed to the spray head 1504 through the pipe 1502 and the C-shaped pipe 1503, the spray head 1504 sprays water in the form of water mist to remove dust, and the filler layer 1506 and the filler layer 1506 can filter dust from the gas.
[0032] In summary:
[0033] First, the input end of the air inlet pipe 5 is connected with the exhaust system in the cement tank, when the dust-containing gas enters the inside of the flow guide box 4 through the air inlet pipe 5, the gas in the flow guide box 4 enters the inside of the flow distribution assembly 9 through the air inlet 7, and finally the dust-containing gas enters the inside of the dust removal barrel 1 through the flow distribution of the flow distribution assembly 9, at the same time, the rotating assembly 8 is started, and the annular plate 6 is driven to rotate at a predetermined angle and speed by the rotating assembly 8, the annular plate 6 can drive the flow distribution assembly 9 to rotate synchronously while rotating, so that the flow distribution assembly 9 can change position constantly when the flow distribution assembly 9 enters the inside of the dust removal barrel 1, so that the dust-containing gas is more dispersedly injected into the inside of the dust removal barrel 1, and the dust-containing gas is purified by cooperating with the dust removal assembly 15, and the purified gas is finally discharged from the top of the dust removal barrel 1.
[0034] The basic principle, main characteristics and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly water-based dust collector for cement silos, characterized in that, The utility model relates to a dust removal barrel (1) and sedimentation barrel (2) are included, the bottom of sedimentation barrel (2) is fixedly installed with three support legs (3), and the dust removal barrel (1) and sedimentation barrel (2) are fixedly installed with the flow guide box (4) in the middle, the flow guide box (4) is the hollow ring structure box body, the inner side wall of flow guide box (4) is hollowly arranged, the sidewall of flow guide box (4) is fixedly installed with the air inlet pipe (5), the hollow part of flow guide box (4) is provided with annular plate (6), the sidewall of annular plate (6) is provided with air inlet (7), the inside of flow guide box (4) is provided with rotating assembly (8) for driving annular plate (6) rotation, the inside of annular plate (6) is provided with shunt component (9) for dispersing airflow, the sidewall of sedimentation barrel (2) is provided with window (10), the inside of window (10) is movably installed with box door (11), the inside of dust removal barrel (1) is provided with dust removal component (15) for dust removal of gas.
2. The environment-friendly water type dust collector for a cement tank according to claim 1, characterized in that, The rotating assembly (8) includes an L-shaped plate (801), the bottom of the flow guide box (4) is fixedly installed with the L-shaped plate (801), the inside of the L-shaped plate (801) is fixedly installed with a servo motor (802), the output end of the servo motor (802) extends into the inside of the flow guide box (4) and is fixedly connected with a gear (803), the outside of the annular plate (6) is sleeved with a gear ring (804), the gear ring (804) and the gear (803) are meshedly connected, the inside of the gear ring (804) is fixedly installed with three evenly distributed connecting blocks (805), each connecting block (805) is fixedly connected with the annular plate (6).
3. The environment-friendly water type dust collector for a cement tank according to claim 1, characterized in that, The shunt component (9) includes a shunt box (901), the inside of the annular plate (6) is fixedly installed with the shunt box (901) at a position corresponding to the air inlet (7), and the sidewall of the shunt box (901) is provided with a plurality of rectangular array distributed air outlets (902).
4. The environmentally friendly water-type dust collector for a cement tank according to claim 3, characterized by The shunt component (9) further includes a rotating shaft (903), the inside of the shunt box (901) is movably installed with the rotating shaft (903), the sidewall of the rotating shaft (903) is fixedly installed with a sealing plate (904), the side, away from the air inlet (7), of the shunt box (901) is movably installed with a hand wheel (905) coaxially rotating with the rotating shaft (903), the side, away from the air inlet (7), of the shunt box (901) is fixedly installed with an L-shaped block (906), and the L-shaped block (906) is threadedly connected with a bolt (907).
5. The environment-friendly water-type dust collector for a cement tank according to claim 1, characterized in that, The inside of the flow guide box (4) is fixedly installed with a circular ring (12) on the upper surface and the lower surface, respectively, the side, close to each other, of the two circular rings (12) is provided with an annular groove (13), the inside of each annular groove (13) is movably installed with a limiting ring (14), and each limiting ring (14) is fixedly connected with the annular plate (6).
6. The environmentally friendly water-type dust collector for a cement tank according to claim 1, characterized by The dust removal assembly (15) includes a water tank (1501), the side wall surface of the precipitation barrel (2) is provided with the water tank (1501), the output end of the water tank (1501) is fixedly connected with two pipes (1502), the output end of each pipe (1502) extends to the inside of the dust removal barrel (1) and is fixedly connected with a C-shaped pipe (1503), a plurality of spray heads (1504) are fixedly installed on each C-shaped pipe (1503), a grid plate (1505) is fixedly installed above each C-shaped pipe (1503) in the dust removal barrel (1), and a filler layer (1506) is fixedly installed above each grid plate (1505) in the dust removal barrel (1).