Intelligent monitoring equipment for metal wire drawing equipment

By introducing a combination design of monitoring frame, camera, positioning component and clamping component into the metal wire drawing equipment, the precise positioning of the metal wire is achieved, which solves the problem of inaccurate judgment of the stability and consistency of the metal wire in the existing device, and improves the accuracy of monitoring data and the stability of product quality.

CN224101521UActive Publication Date: 2026-04-10GLORIOUS ORIENTAL (HEBEI) TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing monitoring devices for metal wire drawing equipment cannot accurately determine the stability and consistency of metal wires during the production process, resulting in some products being qualified while the overall quality is unstable, thus reducing the accuracy of monitoring.

Method used

The device employs a combination design of a monitoring frame, a monitoring camera, a positioning component, and a clamping component. The positioning component uses threaded posts and connecting wheels to precisely position the metal wire, while the clamping component uses the elastic force of springs to apply uniform pressure to the metal wire, ensuring accurate positioning of the metal wire within the monitoring device.

Benefits of technology

This improves the accuracy and reliability of metal wire monitoring, ensures product quality consistency, and meets the stringent dimensional accuracy requirements during the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses intelligent monitoring equipment for metal wire drawing equipment, which comprises a monitoring frame and a monitoring camera, and the monitoring camera is fixed in the middle of the upper surface of the monitoring frame; the positioning assembly comprises a connecting frame, a first placement wheel, a fixing frame, a threaded hole and a threaded column, the connecting frame is fixed to the middle of the two sides of the monitoring frame, the first placement wheel is rotationally installed in the middle of the connecting frame, the fixing frame is fixed to the outer surface of the connecting frame, the threaded hole is formed in the middle of the fixing frame, and the threaded column penetrates through the threaded hole in a threaded mode; limiting grooves are formed in the two sides in the fixing frame, and a bearing is rotationally installed at the lower end of the threaded column. According to the utility model, the upper side and the lower side of the metal wire are clamped and positioned through the connecting wheel and the first placing wheel, so that the position of the metal wire in the monitoring device can be accurately determined, and subsequent monitoring equipment can more accurately measure parameters such as the diameter, the ovality and the surface quality of the metal wire; and the accuracy and reliability of monitoring data are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wire drawing monitoring technical field especially to a kind of metal wire drawing equipment intelligent monitoring equipment. BACKGROUND

[0002] Metal wire drawing equipment intelligent monitoring system is a kind of equipment integrated with advanced technology, for real-time monitoring and analysis the running state of metal wire drawing equipment.

[0003] In the monitoring process, by passing through monitoring device to metal wire, but the existing monitoring device does not position metal wire, cannot accurately judge the stability and consistency of metal wire in production process, part of product qualified and overall quality unstable situation, reduce the accuracy of monitoring, therefore need to provide a kind of metal wire positioning in the middle of monitoring device, improve the accuracy of monitoring. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of metal wire drawing equipment intelligent monitoring equipment to solve the problem of the above background technology, in the monitoring process, by passing through monitoring device to metal wire, but the existing monitoring device does not position metal wire, cannot accurately judge the stability and consistency of metal wire in production process, part of product qualified and overall quality unstable situation, reduce the accuracy of monitoring.

[0005] To solve the above technical problem, the utility model is realized by the following technical scheme:

[0006] The utility model is a kind of metal wire drawing equipment intelligent monitoring equipment, comprising:

[0007] Monitoring frame and monitoring camera, the monitoring camera is fixed in the upper surface middle part of monitoring frame;

[0008] Positioning assembly, the positioning assembly includes connecting frame, first placement wheel, fixed frame, screw hole, threaded column, the connecting frame is fixed in the middle part of both sides of monitoring frame, first placement wheel rotation is installed in the middle part of connecting frame, fixed frame is fixed on the outer surface of connecting frame, screw hole is opened in the middle part of fixed frame, threaded column is screwed in the inside of screw hole.

[0009] Further, the side of the monitoring frame is fixed with controller, and metal wire passes through monitoring frame, and metal wire is opposite monitoring camera.

[0010] Further, the inside both sides of the fixed frame are equipped with limiting slot, and the lower end of threaded column is rotationally installed with bearing.

[0011] Further, the lower surface of the bearing is fixedly connected with a connecting frame, two limiting blocks are fixedly connected with the connecting frame, and the limiting blocks are slidably arranged in the limiting grooves.

[0012] Further, a rotating hole is arranged in the connecting frame, and a connecting wheel is rotatably arranged in the rotating hole.

[0013] Further, the clamping assembly comprises a fixed block, a connecting rod and a mounting hole, the fixed block is fixedly arranged on the two sides of the monitoring frame, the connecting rod is fixedly arranged on the lower surface of the fixed block, and the mounting hole is arranged on one side of the connecting rod.

[0014] Further, a spring is fixedly arranged in the mounting hole, one end of the spring is fixedly arranged with a pressing wheel, and the pressing wheel is in contact with the metal wire.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] Firstly, the utility model has the advantages that: when monitoring, the metal wire after drawing is arranged through the first placing wheel, then the threaded column is rotated, the threaded column is rotated, under the connection of the bearing, the connecting frame is driven to move downwards, the limiting block is moved in the limiting groove, the connecting frame moves downwards, the connecting wheel is synchronously driven to move downwards, the connecting wheel is in contact with the first placing wheel, the metal wire is positioned, the metal wire is clamped and positioned on the upper and lower sides through the connecting wheel and the first placing wheel, the position of the metal wire in the monitoring device can be accurately determined, the diameter, the ovality, the surface quality and other parameters of the metal wire can be more accurately measured by the subsequent monitoring equipment, and the accuracy and reliability of monitoring data are improved.

[0017] Secondly, based on the beneficial effect one, the monitoring frame, the controller, the monitoring camera and the clamping assembly are arranged, after the metal wire is arranged through the first placing wheel and the connecting wheel, then the two pressing wheels are moved to the middle under the elastic force of the spring, the two pressing wheels position the metal wire from the two sides, the elastic force of the spring can move the two pressing wheels to the middle with more uniform and stable force, so that the metal wire is in the accurate center position in the horizontal direction, through the accurate positioning mode, the strict requirement for the size accuracy in the production process can be better met, and the product quality is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the utility model embodiment, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without paying creative labor.

[0019] Figure 1 It is the first visual angle schematic view of the utility model;

[0020] Figure 2 It is the second visual angle schematic view of the utility model;

[0021] Figure 3 It is the structure exploded view of the positioning assembly of the utility model;

[0022] Figure 4 It is the structure exploded view of the clamping assembly of the utility model.

[0023] The component list represented by each number in the drawing is as follows:

[0024] 11, monitoring frame; 12, controller; 13, monitoring camera;

[0025] 21, connecting frame; 22, first placing wheel; 23, fixing frame; 231, threaded hole; 232, limiting groove; 24, threaded column; 25, bearing; 26, connecting frame; 261, limiting block; 27, rotating hole; 28, connecting wheel;

[0026] 31, fixing block; 32, connecting rod; 33, mounting hole; 34, spring; 35, pressing wheel. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings.

[0028] In the following description, many specific details are set forth in order to provide a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.

[0029] Secondly, the utility model is described in detail in combination with the schematic view, when detailing the embodiments of the utility model, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic view is only an example, which should not limit the scope of protection of the utility model herein. In addition, three-dimensional spatial dimensions including length, width and depth should be included in actual production.

[0030] In order to make the purpose, technical scheme and advantages of the utility model more clear, the embodiments of the utility model will be described in further detail below with reference to the drawings.

[0031] Please refer to Figures 1 to 4 The embodiment is a kind of metal wire drawing equipment intelligent monitoring equipment, including:

[0032] The monitoring frame 11 is provided with a monitoring camera 13 fixed in the middle of the upper surface of the monitoring frame 11, a controller 12 fixed on one side of the monitoring frame 11, and a wire passing through the monitoring frame 11 and opposite to the monitoring camera 13.

[0033] The monitoring frame 11 serves as a support and carries other components, provides a basic frame for the whole monitoring positioning structure, and ensures stable installation of each component. The monitoring camera 13 is used for shooting images of the wire, so as to monitor and analyze the size, shape, surface quality and the like of the wire.

[0034] The positioning assembly comprises a connecting frame 21, a first placement wheel 22, a fixing frame 23, a threaded hole 231, and a threaded column 24. The connecting frame 21 is fixed in the middle of both sides of the monitoring frame 11. The first placement wheel 22 is rotatably installed in the middle of the connecting frame 21. The fixing frame 23 is fixed to the outer surface of the connecting frame 21. The threaded hole 231 is formed in the middle of the fixing frame 23. The threaded column 24 is threadedly penetrated into the threaded hole 231.

[0035] The connecting frame 21 provides a mounting basis for the first placement wheel 22 and other components, ensures stable connection of the whole positioning assembly with the monitoring frame 11, and is used for supporting and guiding the wire. The fixing frame 23 provides a mounting basis for the threaded hole 231 and the limiting groove 232, ensures stable installation and operation of the threaded column 24 and the limiting block 261, and provides a threaded connection channel for the threaded column 24, so that the threaded column 24 can move up and down on the fixing frame 23, thereby driving the connecting frame 26 and the connecting wheel 28 to rise or fall, and achieving the purpose of monitoring and positioning different positions of the wire.

[0036] The limiting grooves 232 are formed in the inner sides of the fixing frame 23. The lower end of the threaded column 24 is rotatably installed with a bearing 25.

[0037] The lower surface of the bearing 25 is fixed with a connecting frame 26. The connecting frame 26 is fixed with limiting blocks 261 on both sides. The limiting blocks 261 are slidably installed in the limiting grooves 232.

[0038] The connecting frame 26 is internally provided with a rotating hole 27. The rotating hole 27 is rotatably installed with a connecting wheel 28.

[0039] By rotating the threaded column 24, it can be moved up and down in the threaded hole 231, thereby adjusting the distance and pressure between the connecting wheel 28 and the first placement wheel 22 to adapt to the monitoring needs of metal wires of different diameters and materials. The limiting grooves 232 on both sides inside the fixed frame 23 provide sliding space for the limiting blocks 261, limiting the movement range of the connecting frame 26, preventing the connecting frame 26 from deviating or shaking during the descending process, ensuring the accurate and stable positioning of the connecting wheel 28 and the first placement wheel 22 on the metal wire. The connecting wheel 28 and the first placement wheel 22 cooperate to clamp and position the metal wire. By rotating the threaded column 24 to drive the connecting frame 26 to move downward, the connecting wheel 28 and the first placement wheel 22 jointly clamp and position the metal wire at a fixed position.

[0040] Working principle:

[0041] When monitoring, the finished metal wire is passed through the first placement wheel 22, then the threaded column 24 is rotated, the threaded column 24 is rotated, connected with the bearing 25, drives the connecting frame 26 to move downward, and the limiting block 261 moves inside the limiting groove 232, the connecting frame 26 moves downward, synchronously drives the connecting wheel 28 to move downward, so that the connecting wheel 28 and the first placement wheel 22 contact the metal wire and position it. By clamping and positioning the metal wire from both sides by the connecting wheel 28 and the first placement wheel 22, the position of the metal wire in the monitoring device can be accurately determined.

[0042] This step helps the subsequent monitoring equipment to more accurately measure the diameter, ovality, surface quality and other parameters of the metal wire, improving the accuracy and reliability of the monitoring data.

[0043] Please refer to Figures 1 to 4 The embodiment is based on the above-mentioned embodiment, which further comprises:

[0044] The clamping assembly comprises a fixed block 31, a connecting rod 32 and a mounting hole 33. The fixed block 31 is fixed on both sides of the monitoring frame 11, the connecting rod 32 is fixed on the lower surface of the fixed block 31, and the mounting hole 33 is provided on one side of the connecting rod 32.

[0045] The mounting hole 33 is internally fixed with a spring 34, one end of the spring 34 is fixed with a pressure roller 35, and the pressure roller 35 is in contact with the metal wire.

[0046] The fixed block 31 is the basic component of the clamping assembly, and the connecting rod 32 connects the fixed block 31 and the pressure roller 35, which provides a mounting position for the pressure roller 35, so that the pressure roller 35 can contact the metal wire at the appropriate position. When the metal wire passes through the clamping assembly, the spring 34 uses the elastic force generated by its elastic deformation to push the pressure roller 35 towards the metal wire, thereby generating a clamping force on the metal wire to position it in the horizontal direction.

[0047] Working principle:

[0048] After the metal wire passes through the first placing wheel 22 and the connecting wheel 28, then under the elastic force of the spring 34, the two pressing wheels 35 are moved to the middle, and the two pressing wheels 35 will position the metal wire from both sides. The elastic force of the spring 34 can move the two pressing wheels 35 to the middle with more uniform and stable force, so as to exert symmetrical pressure on the metal wire, and ensure that the metal wire is in the accurate center position in the horizontal direction.

[0049] Through this accurate positioning mode, the strict requirement for size accuracy in the production process can be better met, and the product quality is ensured.

[0050] In the description of the utility model, it should be explained that, unless there is definite provision and limitation, the terms "set", "install", "connect" and "connect" should be understood broadly, for example, it can be fixed connection, can be detachable connection, or integral connection, can be mechanical connection, can be electrical connection, can be direct connection, can be indirect connection through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0051] Finally, it should be pointed out that: the above only for the preferred embodiment of the utility model, and is not used to limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A metal wire drawing plant intelligent monitoring device, characterized in that, Include: Monitoring frame (11) and monitoring camera (13), the monitoring camera (13) is fixed in the upper surface of the middle part of the monitoring frame (11); Positioning assembly, the positioning assembly includes connecting frame (21), first placement wheel (22), fixed frame (23), threaded hole (231), threaded column (24), the connecting frame (21) is fixed in the middle part of both sides of the monitoring frame (11), the first placement wheel (22) is rotatably installed in the middle part of the connecting frame (21), the fixed frame (23) is fixed on the outer surface of the connecting frame (21), the threaded hole (231) is opened in the middle part of the fixed frame (23), and the threaded column (24) is screwed in the threaded hole (231).

2. The metal wire drawing plant intelligent monitoring device according to claim 1, characterized in that, One side of the monitoring frame (11) is fixed with a controller (12), and the wire passes through the monitoring frame (11), and the wire is opposite to the monitoring camera (13).

3. The intelligent monitoring device for metal wire drawing equipment according to claim 1, characterized in that, The inside of the fixed frame (23) is provided with a limiting groove (232) on both sides, and the lower end of the threaded column (24) is rotatably provided with a bearing (25).

4. The intelligent monitoring device for metal wire drawing equipment according to claim 3, characterized in that, The lower surface of the bearing (25) is fixed with a connecting frame (26), and the two sides of the connecting frame (26) are fixed with a limiting block (261), and the limiting block (261) is slidably installed in the limiting groove (232).

5. The intelligent monitoring device for metal wire drawing equipment according to claim 4, characterized in that, The inside of the connecting frame (26) is provided with a rotating hole (27), and the rotating hole (27) is rotatably provided with a connecting wheel (28).

6. The metal wire drawing plant intelligent monitoring device according to claim 1, characterized in that, It also includes clamping assembly, the clamping assembly includes fixed block (31), connecting rod (32), mounting hole (33), the fixed block (31) is fixed on both sides of the monitoring frame (11), the connecting rod (32) is fixed on the lower surface of the fixed block (31) on both sides, and the mounting hole (33) is opened on one side of the connecting rod (32).

7. The intelligent monitoring device for metal wire drawing equipment according to claim 6, characterized in that, The inside of the mounting hole (33) is fixed with a spring (34), one end of the spring (34) is fixed with a pressure roller (35), and the pressure roller (35) is in contact with the wire.