Improved aluminum profile shaping machine
By dynamically adjusting the forming and transmission mechanisms, the problem of poor adaptability of aluminum profile forming machines to different specifications and shapes is solved, achieving a highly efficient forming effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-04-10
AI Technical Summary
Existing aluminum profile forming machines require changing a large number of molds and making complex parameter adjustments when processing aluminum profiles of different specifications and shapes, resulting in poor flexibility and adaptability.
By combining a forming mechanism with a transmission mechanism, and through dynamic adjustment between the forming rollers, the machine can flexibly adapt to aluminum profiles of different shapes and specifications, thereby improving the forming accuracy and efficiency of the forming machine.
The forming machine can flexibly adapt to aluminum profiles of different shapes and specifications, improving forming accuracy and work efficiency.
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Figure CN224101531U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium profile production equipment technical field, concretely is a kind of improved aluminium profile shaping machine. BACKGROUND
[0002] Aluminium profile shaping machine is an important industrial equipment for processing and shaping aluminium profile, its operation process needs that original aluminium profile is placed into the workbench or feeding system of shaping machine, and after accurate positioning and cutting, prepare for subsequent processing, then, through roller, roller or hydraulic system, aluminium profile is bent or extruded to obtain required shape and size;And aluminium profile shaping machine is usually processed according to specific process and mould design, so there is certain limitation in shape and size, if aluminium profile of very complex or special shape needs to be processed, additional customization and adjustment may be needed, increase cost and time.
[0003] It is found that Chinese utility model discloses a profile shaping machine (publication number: CN 219130402U), including profile shaping machine base, the profile shaping machine base is provided with control panel, the control panel is electrically connected with profile shaping machine base, the profile shaping machine base is provided with servo motor, the fixed end of servo motor is connected with the welding of profile shaping machine base, further including rotary connecting shaft, the rotary connecting shaft is arranged on the output end of servo motor, the rotary connecting shaft is connected with the welding of servo motor output end, the rotary connecting shaft is provided with limit block on the end away from servo motor, the limit block is connected with the welding of rotary connecting shaft, solve the problem that the R angle of existing profile shaping machine is processed to material, the fit between material and curling structure may not be close, so it can cause the R angle of material to be processed to reach ideal state Angle transition is not particularly smooth.
[0004] The above patent although through the setting of reciprocating impact structure, in order to make material and shaping clamping groove more fit, reciprocating impact structure will continuously impact material, make material more fit shaping clamping groove, and the fit clamping plate set on reciprocating impact structure adopts arc shape setting, also can more fit material surface, but this can only be shaped to specific specification and shape of aluminium profile, for different specifications, different shape aluminium profile, need to replace a large number of mould and carry out complex parameter adjustment, flexibility and adaptability are poor.
[0005] Therefore, the utility model provides an improved aluminium profile shaping machine to solve the above problems. UTILITY MODEL CONTENTS
[0006] (1) technical problem solved
[0007] The utility model provides a kind of improved aluminium profile shaper, to solve the problem raised in background art.
[0008] (II) Technical solutions
[0009] To achieve the above object, the utility model provides the following technical scheme: including platen, the side surface edge of the platen is fixedly installed with support frame, the inner side wall top of support frame is movably connected with shaping mechanism, the shaping mechanism includes the angle plate movably connected in the inner top wall of support frame, the connection of the side surface of angle plate and support frame is penetrated and is connected with abutment rod, the side end surface of angle plate away from abutment rod is installed with connecting rod, the connecting rod is penetrated to platen and is connected with another angle plate, the outer cam surface of connecting rod is rotatably connected with annular convex plate, the outer cam surface top of annular convex plate is equipped with inclined slot, one end of abutment rod is slidably attached in the inside of inclined slot, the side surface middle part of annular convex plate is equipped with annular groove, the side surface top of platen is equipped with the continuous groove corresponding with annular groove.
[0010] As a preferred technical solution of the present application, the inner cam surface of the annular groove is slidably connected with a first shaping roller, the side surface of the first shaping roller is connected with a shaft, the outer cam surface of the shaft is connected with a transmission mechanism, and the transmission mechanism includes a synchronous wheel fixedly installed on the outer cam surface of the shaft.
[0011] As a preferred technical solution of the present application, the shaft of the first shaping roller is fixedly installed with a swing plate, the side surface middle part of the swing plate is equipped with a sliding groove, the outer cam surface of the synchronous wheel is movably sleeved with a synchronous belt, and the inside of the sliding groove is slidably connected with a pulling plate.
[0012] As a preferred technical solution of the present application, the side of the swing plate away from the first shaping roller is movably connected with a second shaping roller, the outer cam surface of the second shaping roller is fixedly installed with a synchronous wheel, one end of the second shaping roller is fixedly installed with a motor, and the side output end of the motor is penetrated to the inside of the platen.
[0013] As a preferred technical solution of the present application, the number of synchronous wheels is three, one of which is penetrated and connected with a third shaping roller, and the side surface of the pulling plate is movably connected with a fourth shaping roller through a rotating shaft.
[0014] As a preferred technical solution of the present application, the front edge of the platen is equipped with a horizontal rectangular groove, the middle part of the front of the platen is equipped with a vertical rectangular groove, the fourth shaping roller is slidably connected in the horizontal rectangular groove, and the third shaping roller is slidably connected in the vertical rectangular groove.
[0015] (III) Beneficial effects
[0016] The relative spacing between the shaping mechanism and each shaping roller of the transmission mechanism is dynamically adjusted, which not only can flexibly change the position and expand the adaptation ability of the shaping machine to aluminum profiles of different shapes and different specifications, but also can comprehensively improve the shaping precision, effect and work efficiency of the shaping machine. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is a front overall structure schematic diagram of an improved aluminum profile shaping machine.
[0018] Fig. 2 It is a structure schematic diagram of a shaping mechanism in an improved aluminum profile shaping machine.
[0019] Fig. 3 It is a structure schematic diagram of a front overall structure of an improved aluminum profile shaping machine.
[0020] Fig. 4 It is a structure schematic diagram of a back of an improved aluminum profile shaping machine.
[0021] In the drawings:
[0022] 1, a base plate; 2, a support frame; 3, a shaping mechanism; 301, an angle plate; 302, an abutting rod; 303, a connecting rod; 304, an annular convex plate; 305, an annular groove; 4, a connecting groove; 5, a first shaping roller; 501, a shaft; 6, a transmission mechanism; 601, a synchronous wheel; 602, a swing plate; 603, a sliding groove; 604, a synchronous belt; 605, a pulling plate; 7, a second shaping roller; 8, a third shaping roller; 9, a fourth shaping roller; 10, a transverse rectangular groove; 11, a longitudinal rectangular groove. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] The present application provides an improved aluminum profile shaping machine, such as Figs. 1 to 4As shown, including the table 1, one side surface edge of the table 1 is fixedly installed with support frame 2, the inner side wall top of support frame 2 is movably connected with shaping mechanism 3, shaping mechanism 3 includes angular plate 301 movably connected to the inner top wall of support frame 2, the side surface of angular plate 301 is connected with the abutment rod 302 through the connection at the connection of support frame 2, the side end face of angular plate 301 away from the abutment rod 302 is installed with connecting rod 303, connecting rod 303 penetrates to the table 1 and is connected with another angular plate 301, the outer arc surface of connecting rod 303 is rotatably connected with annular convex plate 304, the outer arc surface top of annular convex plate 304 is provided with inclined slot, one end of abutment rod 302 is slidably fitted in the inclined slot, the side surface of annular convex plate 304 is provided with annular groove 305 in the middle, the top of one side surface of the table 1 is provided with continuous groove 4 corresponding to annular groove 305, the inner arc surface of annular groove 305 is slidably connected with first shaping roller 5, the side surface of first shaping roller 5 is connected with shaft 501, the outer arc surface of shaft 501 is connected with transmission mechanism 6, transmission mechanism 6 includes synchronous wheel 601 fixedly installed on the outer arc surface of shaft 501, oscillating plate 602 is fixedly installed on the shaft 501 of first shaping roller 5, the side surface of oscillating plate 602 is provided with sliding slot 603 in the middle, the outer arc surface of synchronous wheel 601 is movably sleeved with synchronous belt 604, the inside of sliding slot 603 is slidably connected with pulling plate 605.
[0025] Specifically, when the motor starts to run, its output end starts to rotate, and this rotating action will act as a driving force to directly drive the second shaping roller 7 connected thereto to rotate synchronously, and at the same time, the synchronous wheel 601 installed on the surface of the second shaping roller 7 also rotates, in the transmission system formed by a plurality of synchronous wheels 601, as long as one of the synchronous wheels 601 keeps rotating under the continuous driving of the motor, the remaining synchronous wheels 601 can realize cooperative rotation by the transmission action of the synchronous belt 604, ensuring the continuity and stability of the entire transmission process.
[0026] The second shaping roller 7 is movably connected to one side of the swing plate 602 away from the first shaping roller 5, and the outer arc surface of the second shaping roller 7 is fixedly installed with a synchronous wheel 601. One end of the second shaping roller 7 is fixedly installed with a motor, and the output end of the motor is penetrated into the inside of the table plate 1. The number of the synchronous wheels 601 is three, and one of the synchronous wheels 601 is penetrated and connected with a third shaping roller 8. One side surface of the pull plate 605 is movably connected with a fourth shaping roller 9 through a rotating shaft. The front edge of the table plate 1 is provided with a horizontal rectangular groove 10, and the front surface of the table plate 1 is provided with a longitudinal rectangular groove 11. The fourth shaping roller 9 is slidably connected in the horizontal rectangular groove 10, and the third shaping roller 8 is slidably connected in the longitudinal rectangular groove 11.
[0027] The second shaping roller 7 is movably connected to one side of the swing plate 602 away from the first shaping roller 5, and the outer arc surface of the second shaping roller 7 is fixedly installed with a synchronous wheel 601. One end of the second shaping roller 7 is fixedly installed with a motor, and the output end of the motor is penetrated into the inside of the table plate 1. The number of the synchronous wheels 601 is three, and one of the synchronous wheels 601 is penetrated and connected with a third shaping roller 8. One side surface of the pull plate 605 is movably connected with a fourth shaping roller 9 through a rotating shaft. The front edge of the table plate 1 is provided with a horizontal rectangular groove 10, and the front surface of the table plate 1 is provided with a longitudinal rectangular groove 11. The fourth shaping roller 9 is slidably connected in the horizontal rectangular groove 10, and the third shaping roller 8 is slidably connected in the longitudinal rectangular groove 11.
[0028] At the same time, with the continuous operation of the motor, the power transmission caused by the motor makes the swing plate 602 start to swing around the specific axis, which causes a chain reaction in the mechanical structure. During the swinging process of the swing plate 602, the pull plate 605 inside the slide groove 603 is subjected to a pulling force. Under the driving of the pulling force, the pull plate 605 steadily advances from left to right along the predetermined track of the slide groove 603. Since the pull plate 605 is connected with the fourth shaping roller 9 through a rotating shaft, the right movement of the pull plate 605 necessarily drives the fourth shaping roller 9 to move synchronously along the horizontal rectangular groove 10. In this way, the relative distance between the shaping rollers is dynamically adjusted, and the whole shaping roller group presents a situation of inward contraction, which adapts to the shaping requirements of aluminum profiles of different specifications.
[0029] At the same time, when the swing plate 602 is driven to move to the highest point of the annular convex plate 304, the transmission chain formed by the synchronous belt 604, the synchronous wheel 601 at the rear end of the first shaping roller 5 drives the synchronous wheel 601 at the rear end of the third shaping roller 8 to climb upward along the longitudinal rectangular groove 11, and the adjustment between the rollers enables the shaping rollers to change positions flexibly, expands the adaptation ability of the shaping machine to aluminum profiles of different shapes and different specifications, and comprehensively improves the shaping precision, effect and working efficiency of the whole shaping machine.
[0030] The above merely describes a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical scheme and the inventive concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A modified aluminum profile shaping machine comprising a table (1), characterized in that: The support frame (2) is fixedly installed at the side surface edge of the table plate (1), and the inner side wall top of the support frame (2) is movably connected with a shaping mechanism (3); The shaping mechanism (3) comprises an angle plate (301) movably connected with the inner top wall of the support frame (2), the side surface of the angle plate (301) is connected with an abutting rod (302) in a penetrating manner, a connecting rod (303) is installed on the side end face of the angle plate (301) away from the abutting rod (302), the connecting rod (303) penetrates into the table plate (1) and is connected with another angle plate (301), an annular convex plate (304) is rotatably connected with the outer arc surface of the connecting rod (303), the outer arc surface top of the annular convex plate (304) is provided with an inclined groove, one end of the abutting rod (302) is slidably fitted in the inclined groove, and a ring-shaped groove (305) is formed in the middle of the side surface of the annular convex plate (304).
2. The improved aluminum profile shaping machine according to claim 1, characterized in that: The inner arc surface of the ring-shaped groove (305) is slidably clamped with a first shaping roller (5), the side surface of the first shaping roller (5) is connected with a shaft rod (501), the outer arc surface of the shaft rod (501) is connected with a transmission mechanism (6), and the transmission mechanism (6) comprises a synchronous wheel (601) fixedly installed on the outer arc surface of the shaft rod (501).
3. The improved aluminum profile shaping machine according to claim 2, characterized in that: A swing plate (602) is fixedly installed on the shaft rod (501) of the first shaping roller (5), a sliding groove (603) is formed in the middle of the side surface of the swing plate (602), the outer arc surface of the synchronous wheel (601) is movably sleeved with a synchronous belt (604), and the inside of the sliding groove (603) is slidably clamped with a pulling plate (605).
4. The improved aluminum profile shaping machine according to claim 3, characterized in that: The side of the swing plate (602) away from the first shaping roller (5) is movably connected with a second shaping roller (7), the outer arc surface of the second shaping roller (7) is fixedly installed with a synchronous wheel (601), one end of the second shaping roller (7) is fixedly installed with a motor, and the side output end of the motor penetrates into the inside of the table plate (1).
5. The improved aluminum profile shaping machine as claimed in claim 4, wherein: The number of the synchronous wheels (601) is three, one of the synchronous wheels (601) is connected with a third shaping roller (8) in a penetrating manner, and the side surface of the pulling plate (605) is movably connected with a fourth shaping roller (9) through a rotating shaft.
6. The improved aluminum profile shaping machine according to claim 5, characterized in that: A horizontal rectangular groove (10) is formed at the front edge of the table plate (1), a vertical rectangular groove (11) is arranged on the front middle of the table plate (1), the fourth shaping roller (9) is slidably clamped in the horizontal rectangular groove (10), and the third shaping roller (8) is slidably clamped in the vertical rectangular groove (11).
Citation Information
Patent Citations
Profile shaping machine
CN219130402U