Continuous stamping device for laser displacement sensor machining

Abstract

The utility model discloses a continuous stamping device for laser displacement sensor processing, which comprises a base, a driving rod and a support frame, the top end of the base is provided with the support frame, the outer wall of the support frame is provided with a support block, the outer wall of the support block is provided with an adjusting block, and the adjusting block is in sliding connection with the support block. A supporting frame is installed on the outer wall of the adjusting block, a hydraulic air cylinder is installed at the top end of the supporting frame, a clamp frame is installed at the position, on one side of the supporting frame, of the top end of the base, telescopic driving pieces are symmetrically installed in the clamp frame, and supporting columns are symmetrically installed in the positions, on one sides of the telescopic driving pieces, of the clamp frame. The adjusting block and the supporting frame are installed on the base and the supporting frame, and the hydraulic air cylinder is used in a combined mode, so that accurate control over the punching process can be achieved. And through the sliding connection design of the adjusting block and the supporting block, the device can be flexibly adjusted in the machining process, the accuracy of the punching position is ensured, and therefore the machining precision is remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to punch device technical field, specifically for a kind of continuous punch device for laser displacement sensor processing. BACKGROUND

[0002] In the production and manufacturing process of laser displacement sensor, stamping processing is one of the important links. Laser displacement sensor as a kind of high-precision measuring instrument, the machining precision and quality of its parts directly affect the overall performance and measurement accuracy of the sensor.

[0003] At present, traditional laser displacement sensor stamping processing device has many problems. First, in the aspect of machining precision, many traditional devices adopt relatively simple mechanical structure, lack accurate positioning and adjusting device. In the stamping process, it is difficult to accurately control the position and force of stamping, leading to large size deviation of machined parts, which cannot meet the high-precision requirements of laser displacement sensor. Secondly, in terms of processing efficiency, most of the traditional stamping devices are insufficient in power and unstable in power output. Manual or simple electric drive mode is adopted, and the stamping action is slow and uneven, resulting in low production efficiency. For laser displacement sensor, which is a batch-produced product, low processing efficiency cannot meet the market demand, increasing production cost. SUMMARY

[0004] The utility model aims at providing a kind of continuous punch device for laser displacement sensor processing to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of continuous punch device for laser displacement sensor processing, including base, drive rod and support frame, the top of the base is installed with support frame, support block is installed on the outer wall of support frame, adjusting block is installed on the outer wall of support block, and adjusting block is slidably connected with support block, support frame is installed on the outer wall of adjusting block, hydraulic cylinder is installed at the top of support frame, clamp frame is installed at the top of the base on the side of support frame, telescopic drive is symmetrically installed in the inside of clamp frame, support column is symmetrically installed in the inside of clamp frame on the side of telescopic drive, clamping arm is provided at the top of support column, and clamping arm is movably connected with support column, linkage arm is provided at the top of telescopic drive, and the top of linkage arm is movably connected with clamping arm.

[0006] Preferably, the bottom end of the drive rod is installed with a transmission plate, and the bottom end of the transmission plate is installed with a stamping die.

[0007] Preferably, limit sleeve is provided in the inside of support frame on the two sides of hydraulic cylinder, and limit rod is provided in the inside of limit sleeve.

[0008] Preferably, the limiting rod is in sliding connection with the limiting sleeve, and the limiting rod is fixedly connected with the transmission plate.

[0009] Preferably, a threaded sleeve is mounted at the top end of the supporting block, a threaded rod is arranged in the threaded sleeve, and the bottom end of the threaded rod is movably connected with the adjusting block.

[0010] Preferably, a handle is mounted at the top end of the threaded rod, and the handle is fixedly connected with the threaded rod.

[0011] The utility model provides a continuous punching device for laser displacement sensor processing, compared with prior art, the device exhibits remarkable advantages and positive effect in many aspects, specific as follows:

[0012] 1. Improve the processing efficiency and precision:

[0013] By installing the adjusting block and the supporting frame on the base and the supporting frame, and combining with the use of the hydraulic cylinder, the device can realize accurate control of the punching process. The sliding connection design of the adjusting block and the supporting block makes the device flexible during the processing process, ensures the accuracy of the punching position, and significantly improves the processing precision.

[0014] The introduction of the hydraulic cylinder provides a stable and powerful power source, making the punching action more rapid and uniform, effectively improving the processing efficiency.

[0015] 2. Enhance the stability and durability of the device:

[0016] The design of the supporting frame and the limiting sleeve ensures the stability of the hydraulic cylinder during operation, avoiding processing errors caused by vibration or deviation.

[0017] The sliding connection of the limiting rod and the limiting sleeve, and the fixed connection with the transmission plate, further enhances the structural stability of the device and prolongs the service life of the device.

[0018] 3. Improve the convenience and flexibility of operation:

[0019] The cooperation of the threaded sleeve and the threaded rod makes the position adjustment of the adjusting block simple and fast. By rotating the handle, the operator can easily realize the fine adjustment of the adjusting block, thereby adapting to different processing requirements.

[0020] The design of the telescopic driving part and the linkage arm makes the clamping arm move flexibly, facilitating the quick clamping and replacement of workpieces, and greatly improving the convenience of operation.

[0021] 4. Reduce production cost and environmental impact:

[0022] The device reduces the number of parts used, reduces manufacturing costs and maintenance costs through optimized structural design.

[0023] The efficient stamping process reduces energy consumption, and due to the improvement of processing precision, reduces the generation of waste products, and is environmentally friendly.

[0024] 5. Adapt to diversified processing needs:

[0025] The design of the device has strong universality and is suitable for processing of laser displacement sensors of various specifications, which can meet the diversified needs of different users.

[0026] Through simple adjustment of the device, it can adapt to workpieces of different sizes and shapes, and has strong market adaptability.

[0027] 6. Improve safety:

[0028] The symmetrical design of the clamp frame and the support column ensures the stable clamping of the workpiece, avoiding accidents caused by workpiece loosening during processing.

[0029] The application of the limiting device effectively prevents the excessive stroke of the hydraulic cylinder, improving the safety performance of the device.

[0030] In summary, the utility model successfully solves the problems of low processing efficiency, insufficient precision, and complex operation in the prior art through innovative design and technical means, significantly improving the efficiency and quality of laser displacement sensor processing. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 is a three-dimensional structure schematic diagram of the utility model;

[0032] Figure 2 is a three-dimensional structure schematic diagram of the utility model's telescopic driving part;

[0033] Figure 3 is a front view cross-sectional structure schematic diagram of the utility model;

[0034] Figure 4 is a side view cross-sectional structure schematic diagram of the utility model.

[0035] In the figure: 1, base; 2, support frame; 3, telescopic driving part; 4, clamp frame; 5, support column; 6, linkage arm; 7, clamping arm; 8, stamping die; 9, transmission plate; 10, limiting rod; 11, limiting sleeve; 12, hydraulic cylinder; 13, driving rod; 14, adjusting block; 15, support block; 16, threaded sleeve; 17, threaded rod; 18, handle; 19, support frame. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.

[0037] Please refer to Figures 1-4 The utility model provides an embodiment: a continuous punching device for laser displacement sensor processing, including base 1, drive rod 13 and support frame 2, the top of base 1 is installed with support frame 2, support frame 2 is installed on the outer wall of support block 15, the top of support block 15 is installed with threaded sleeve 16, the inside of threaded sleeve 16 is equipped with threaded rod 17, and the bottom of threaded rod 17 is movably connected with adjusting block 14.

[0038] The top of threaded rod 17 is installed with handle 18, and handle 18 is fixedly connected with threaded rod 17.

[0039] Base 1 is the basic part of the whole device, is made of high-strength steel material, to ensure the stability and durability of the device. The top of base 1 is fixedly installed with support frame 2 by bolt. Support frame 2 is welded by rectangular steel pipe, has higher rigidity and strength.

[0040] Support block 15 is installed on the outer wall of support frame 2. Support block 15 is made of cast iron material, has good wear resistance and pressure resistance. Support block 15 is fixed on the outer wall of support frame 2 by bolt, and its position can be adjusted according to actual needs.

[0041] The top of support block 15 is installed with threaded sleeve 16. Threaded sleeve 16 is made of stainless steel material, is equipped with the thread matched with threaded rod 17 in the inside. The bottom of threaded rod 17 is movably connected with adjusting block 14, and adjusting block 14 is made of nylon material to reduce friction and wear.

[0042] The top of threaded rod 17 is installed with handle 18, and handle 18 is fixedly connected with threaded rod 17 by fastener. Handle 18 is made of engineering plastic, is comfortable to hold and is convenient to operate.

[0043] Drive rod 13 is located in the inside of support frame 2, and its two ends are connected with base 1 and support block 15 respectively. Drive rod 13 is made of high-strength alloy steel, has good elasticity and toughness. Drive rod 13 is connected with base 1 and support block 15 by spring to ensure its stability and flexibility in the punching process.

[0044] The outer wall of the support block 15 is provided with an adjusting block 14, and the adjusting block 14 is in sliding connection with the support block 15, the outer wall of the adjusting block 14 is provided with a support frame 19, the top end of the support frame 19 is provided with a hydraulic cylinder 12, the inside of the support frame 19 on both sides of the hydraulic cylinder 12 is provided with a limiting sleeve 11, and the inside of the limiting sleeve 11 is provided with a limiting rod 10.

[0045] The limiting rod 10 is in sliding connection with the limiting sleeve 11, and the limiting rod 10 is fixedly connected with the transmission plate 9.

[0046] The support block 15 is a base part of the utility model, and the outer wall of the support block 15 is provided with a sliding groove 16 for mounting the adjusting block 14. The support block 15 is made of high-strength material to ensure the stability of the overall structure.

[0047] The adjusting block 14 is in sliding connection with the support block 15 through the sliding groove 16. The outer wall of the adjusting block 14 is provided with a fixing hole 17 for mounting the support frame 19. The material of the adjusting block 14 should have good wear resistance and corrosion resistance to ensure the reliability of long-term use.

[0048] The support frame 19 is mounted on the outer wall of the adjusting block 14 through the fixing hole 17. The top end of the support frame 19 is provided with a mounting seat 20 for mounting the hydraulic cylinder 12. The structural design of the support frame 19 should ensure sufficient strength and rigidity to withstand the working load of the hydraulic cylinder 12.

[0049] The hydraulic cylinder 12 is mounted on the top end mounting seat 20 of the support frame 19. The piston rod 21 of the hydraulic cylinder 12 extends out of the end for connecting other working parts (not shown in the figure). The selection of the hydraulic cylinder 12 should be based on the specific application requirements to ensure that its output force and stroke meet the use requirements.

[0050] The limiting sleeve 11 is provided with one limiting sleeve 11 on both sides of the hydraulic cylinder 12 in the inside of the support frame 19. The inner wall of the limiting sleeve 11 is smooth to ensure smooth sliding of the limiting rod 10. The material of the limiting sleeve 11 should have good wear resistance and impact resistance.

[0051] The limiting rod 10 is arranged in the inside of the limiting sleeve 11 and is in sliding connection with the limiting sleeve 11. One end of the limiting rod 10 is fixedly connected with the transmission plate 9, and the other end is provided with a protrusion 22 for limiting. The material of the limiting rod 10 should have high strength and high rigidity to ensure its stability and reliability in work.

[0052] The top end of the base 1 on one side of the support frame 2 is provided with a clamp frame 4, the inside of the clamp frame 4 is symmetrically provided with a telescopic driving piece 3, the inside of the clamp frame 4 on one side of the telescopic driving piece 3 is symmetrically provided with a support column 5, the top end of the support column 5 is provided with a clamping arm 7, and the clamping arm 7 is movably connected with the support column 5, and the top end of the telescopic driving piece 3 is provided with a linkage arm 6, and the top end of the linkage arm 6 is movably connected with the clamping arm 7.

[0053] The bottom end of the driving rod 13 is provided with a transmission plate 9, and the bottom end of the transmission plate 9 is further provided with a stamping die 8.

[0054] The top end of the base 1 on one side of the support frame 2 is provided with a clamp frame 4, the inside of the clamp frame 4 is symmetrically provided with a telescopic driving piece 3, the inside of the clamp frame 4 on one side of the telescopic driving piece 3 is symmetrically provided with a support column 5, the top end of the support column 5 is provided with a clamping arm 7, and the clamping arm 7 is movably connected with the support column 5, and the top end of the telescopic driving piece 3 is provided with a linkage arm 6, and the top end of the linkage arm 6 is movably connected with the clamping arm 7.

[0055] The inside of the clamp frame 4 on one side of the telescopic driving piece 3 is symmetrically provided with a support column 5. The top end of the support column 5 is provided with a clamping arm 7, and the clamping arm 7 is movably connected with the support column 5 through a movable connecting piece (such as a hinge, a bearing, etc.), so that the clamping arm 7 can rotate or swing within a certain range.

[0056] The top end of the telescopic driving piece 3 is provided with a linkage arm 6, and the top end of the linkage arm 6 is connected with the clamping arm 7 through a movable connecting piece. This connection mode ensures that the linkage arm 6 can drive the clamping arm 7 to move correspondingly under the action of the telescopic driving piece 3.

[0057] The bottom end of the driving rod 13 is provided with a transmission plate 9, and the bottom end of the transmission plate 9 is further provided with a stamping die 8. The driving rod 13 transmits power to the stamping die 8 through the transmission plate 9, so as to realize stamping processing of the workpiece.

[0058] When the embodiment of the application is used:

[0059] Preparation: Check if all parts of the device are installed firmly, such as base 1, support frame 2, support block 15, adjusting block 14, support frame 19, hydraulic cylinder 12, etc., to ensure that there is no looseness or damage. Add appropriate amount of hydraulic oil to the hydraulic system and check the sealing of the hydraulic system to ensure no oil leakage. According to the specifications and requirements of the laser displacement sensor parts to be processed, adjust the position of the adjusting block 14 by rotating the handle 18. When rotating the handle 18, the threaded rod 17 rotates in the threaded sleeve 16, driving the adjusting block 14 to slide up and down in the sliding groove 16 of the support block 15, thereby adjusting the height of the support frame 19, the hydraulic cylinder 12 and the stamping die 8, so that the stamping die 8 is in the appropriate stamping position. Place the laser displacement sensor parts to be processed on the clamp holder 4. Start the telescopic drive 3, which pushes the linkage arm 6 to move upward, driving the clamping arm 7 to rotate around the movable connection point with the support column 5, thereby clamping and fixing the parts on the clamp holder 4. Ensure that the position of the parts is accurate and firmly fixed to ensure the accuracy of subsequent stamping processing.

[0060] Stamping processing: Start the hydraulic cylinder 12, the piston rod 21 of the hydraulic cylinder 12 extends, pushing the transmission plate 9 to move downward. The transmission plate 9 drives the stamping die 8 to move downward, and the laser displacement sensor parts placed on the clamp holder 4 are subjected to stamping processing. During the downward movement of the stamping die 8, the limiting rod 10 slides in the limiting sleeve 11. The limiting rod 10 is fixedly connected with the transmission plate 9, and the limiting sleeve 11 is fixed in the support frame 19. Through the cooperation of the limiting rod 10 and the limiting sleeve 11, the stability of the hydraulic cylinder 12 during operation is ensured, preventing the stamping die 8 from deviating or shaking, and ensuring the accuracy of the stamping processing. The hydraulic cylinder 12 provides stable and powerful power, enabling the stamping die 8 to quickly and uniformly stamp the parts, completing a stamping action.

[0061] Continuous stamping: After completing a stamping action, the piston rod 21 of the hydraulic cylinder 12 retracts, driving the transmission plate 9 and the stamping die 8 to move upward and return to the initial position. The drive rod 13 returns to the initial state under the action of the spring, providing elastic support and stability for the next stamping. Since the drive rod 13 is connected to the base 1 and the support block 15 through springs at both ends, it absorbs part of the impact force during stamping and helps the device to reset after stamping. Start the hydraulic cylinder 12 again to repeat the above stamping steps to continuously stamp the parts until all stamping processes of the parts are completed.

[0062] Workpiece replacement and device reset: when the stamping of a part is completed, the telescopic drive 3 is started to make it retract, the linkage arm 6 drives the clamping arm 7 to rotate around the movable connection point with the support column 5, and the processed part is released. The processed part is taken out from the clamp frame 4, and then the next part to be processed is placed, and the above preparation and stamping steps are repeated. When all the parts to be processed are completed, the power supply of the hydraulic cylinder 12 and the telescopic drive 3 is turned off. The device is cleaned, and the wear of each part is checked, and timely maintenance or replacement is performed if necessary, and preparation for the next use is made.

[0063] Obviously, the above-described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.

[0064] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, work, device, component and / or combination thereof.

[0065] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0066] The above is only the preferred embodiment of the present application, and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A continuous punching device for laser displacement sensor processing, comprising a base (1), a driving rod (13) and a support frame (2), characterized in that: The top end of the base (1) is provided with a support frame (2), the outer wall of the support frame (2) is provided with a support block (15), the outer wall of the support block (15) is provided with an adjusting block (14), the adjusting block (14) and the support block (15) are in sliding connection, the outer wall of the adjusting block (14) is provided with a support frame (19), the top end of the support frame (19) is provided with a hydraulic cylinder (12), the top end of the base (1) on one side of the support frame (2) is provided with a clamp frame (4), the inside of the clamp frame (4) is symmetrically provided with a telescopic drive (3), the inside of the clamp frame (4) on one side of the telescopic drive (3) is symmetrically provided with a support column (5), the top end of the support column (5) is provided with a clamping arm (7), and the clamping arm (7) and the support column (5) are in movable connection, the top end of the telescopic drive (3) is provided with a linkage arm (6), and the top end of the linkage arm (6) and the clamping arm (7) are in movable connection.

2. A continuous punching device for laser displacement sensor processing according to claim 1, characterized in that: The bottom end of the drive rod (13) is provided with a transmission plate (9), and the bottom end of the transmission plate (9) is provided with a stamping die (8).

3. A continuous punching device for laser displacement sensor processing according to claim 1, characterized in that: The inside of the support frame (19) on both sides of the hydraulic cylinder (12) is provided with a limiting sleeve (11), and the inside of the limiting sleeve (11) is provided with a limiting rod (10).

4. A continuous punching device for laser displacement sensor processing according to claim 3, characterized in that: The limiting rod (10) and the limiting sleeve (11) are in sliding connection, and the limiting rod (10) and the transmission plate (9) are fixedly connected.

5. A continuous punching device for laser displacement sensor processing according to claim 1, characterized in that: The top end of the support block (15) is provided with a threaded sleeve (16), the inside of the threaded sleeve (16) is provided with a threaded rod (17), and the bottom end of the threaded rod (17) and the adjusting block (14) are in movable connection.

6. A continuous punching device for laser displacement sensor processing according to claim 5, characterized in that: The top end of the threaded rod (17) is provided with a handle (18), and the handle (18) and the threaded rod (17) are fixedly connected.

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