Steel cord fusing device

Abstract

The utility model discloses a steel cord fusing device, which comprises a main body unit, the main body unit comprises a processing box and an observation window matched with the processing box, a steel cord is wound on a first roller, then a cord end is arranged in a gap between two rollers, at the moment, an air cylinder is started to drive the two groups of rollers to be close to each other, so that the steel cord is clamped; through the moving structure, the rolling wheel moves rightwards to the tail end, a worker conducts wiring to the second roller, rotation of the rolling wheel is not hindered during pulling, then the moving structure continues to drive the rolling wheel to move leftwards till the rolling wheel is located on the left side of the fusing structure, at the moment, the first motor starts to operate, the second roller is driven to rotate, then the steel cord starts to be wound, and after the length is reached, the fusing structure is activated; the steel cord is cut off automatically, the rolling wheel moves rightwards after completion, a worker can conveniently connect a new cord to the lower roller, and the problems that after the steel cord take-up machine is full of a disc, manual fusing is relied on, manpower is consumed, efficiency is low, and the overall production efficiency is affected are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to fusing device technical field especially relates to a steel cord fusing device. BACKGROUND

[0002] Steel cord is a common skeleton material, the main role is to bear the force from the inside and outside of rubber products, improve the strength of the product, and limit its deformation, keep the size stable, steel cord products include rubber tube steel wire, rubber belt rope, braided steel cord, steel wire reinforced rubber belt, short cord and cutting steel wire, it is the most difficult product in metal products, steel cord as the reinforcing material of tire, can be used in belt layer, also can be used in carcass, steel cord is only used in the tire of belt layer, is called half steel cord radial tire, steel cord is used in the tire of belt layer and carcass, is called full steel cord radial tire, steel cord take-up machine needs to use the fuse to fuse the steel wire after full disc.

[0003] At present, the steel cord take-up machine mainly relies on manual holding of the fusing device to complete the fusing operation after reaching the full disc state, the traditional fusing method not only consumes a large amount of human resources, but also has relatively low working efficiency, and finally affects the efficiency improvement of the whole production line. SUMMARY

[0004] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above problems existing in the prior art steel cord fusing device, the utility model is proposed.

[0006] Therefore, the utility model aims to provide a steel cord fusing device, which is suitable for solving the problems of manual fusing, human resource consumption and low efficiency after the full disc of the steel cord take-up machine, and affecting the overall production efficiency.

[0007] To solve the above technical problems, the utility model provides the following technical scheme: a steel cord fusing device, comprising:

[0008] The main unit comprises a processing box and an observation window matched with the processing box, and the processing box is provided with an inlet and an outlet on both sides;

[0009] The utility model relates to a steel cord fusing device, including the first connecting plate and the second connecting plate fixedly installed on both sides of the processing box, the side of first connecting plate and second connecting plate all rotatoryly connects with first cylinder, the side of second connecting plate installs first motor, and the output of first motor is rotatoryly connected with one end of second cylinder, the inner chamber of processing box is provided with U -shaped support, the inner wall of U -shaped support is provided with the roller symmetrically, the upper and lower sides of U -shaped support all are installed with air cylinder, and the telescopic end of two groups of air cylinder is fixedly connected with the side of two groups of rollers respectively, the inner chamber of processing box is provided with mobile structure, the inner chamber of processing box is provided with fusing structure.

[0010] As a preferred scheme of the steel cord fusing device, the mobile structure includes a sliding groove formed in the inner wall of the processing box, the outer surface of the sliding groove is threadedly connected with a sliding block, the sliding block and the sliding groove are slidingly connected, and the side of the sliding block is fixedly connected with the outer wall of the U-shaped support.

[0011] As a preferred scheme of the steel cord fusing device, a second motor is installed on the side of the processing box, and the output of the second motor is fixedly connected with one end of the lead screw.

[0012] As a preferred scheme of the steel cord fusing device, the fusing structure includes an electric telescopic rod fixedly installed at the top end of the inner chamber of the processing box, and a fusing head is installed at the telescopic end of the electric telescopic rod.

[0013] As a preferred scheme of the steel cord fusing device, the surface of the roller is provided with a rubber pad to avoid the steel cord from slipping, and the torque of the roller is far greater than that of the first cylinder.

[0014] As a preferred scheme of the steel cord fusing device, a control panel is installed on the side of the processing box, and the control panel is electrically connected with the first motor, the second motor, the air cylinder, the electric telescopic rod, and the fusing head.

[0015] The steel cord is wound on the first cylinder, and then the wire end is placed between the gaps of the two rollers. At this time, the air cylinder is started to drive the two rollers to approach each other, so as to clamp the steel cord. Through the mobile structure, the roller moves to the right end, the worker connects the wire to the second cylinder, and the rotation of the roller does not hinder the pulling. Then, the mobile structure continues to drive the roller to move to the left until it is located on the left side of the fusing structure. At this time, the first motor starts to rotate the second cylinder, and then starts to wind the steel cord. After a certain length, the fusing structure is activated to automatically cut off the steel cord. After completion, the roller moves to the right, which is convenient for the worker to connect the new wire to the lower cylinder. The problem of relying on manual fusing after the steel cord winding machine is full is solved, which saves manpower and improves the overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the premise of not deviating from the connotation of the present application. Among them:

[0017] Figure 1 The overall structure schematic diagram of a steel cord fusing device is provided for the present application.

[0018] Figure 2 The side structure schematic diagram of a steel cord fusing device is provided for the present application.

[0019] Figure 3 The internal structure schematic diagram of a processing box of a steel cord fusing device is provided for the present application. The drawings are described as follows: 100, main unit; 101, processing box; 102, observation window; 103, wire inlet; 104, wire outlet; 200, fusing unit; 201, first connecting plate; 202, first roller; 203, second connecting plate; 204, second roller; 205, first motor; 206, second motor; 207, U-shaped frame; 208, air cylinder; 209, roller; 210, sliding groove; 211, screw rod; 212, sliding block; 213, electric telescopic rod; 214, fusing head; 215, control panel. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail in conjunction with the drawings of the specification.

[0021] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without deviating from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0022] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.

[0023] Thirdly, the utility model is described in detail in combination with the schematic diagram, in detail the utility model embodiment is for being convenient for illustration, the sectional view of indicating device structure will not be made partial enlargement according to general proportion, and the schematic diagram is only example, it should not limit the range of the utility model protection here. In addition, three-dimensional space dimension of length, width and depth should be contained in actual production.

[0024] Referring to Figure 1 Figure 3 For an embodiment of the utility model, a steel cord fusing device is provided, comprising a main unit 100 and a fusing unit 200.

[0025] The main unit 100 comprises a processing box 101 and an observation window 102 matched with the processing box 101, wire inlet ports 103 and wire outlet ports 104 are respectively arranged on both sides of the processing box 101, the wire head of the steel cord roll enters the processing box 101 through the wire inlet port 103 and comes out through the wire outlet port 104, and the observation window 102 can observe the internal condition of the processing box 101.

[0026] ​The melting unit 200 includes the first connecting plate 201 and the second connecting plate 203 fixedly installed on both sides of the processing box 101, the first connecting plate 201 and the second connecting plate 203 are rotatably connected with the first roller 202 on one side, the first motor 205 is installed on one side of the second connecting plate 203, and the output end of the first motor 205 is rotatably connected with one end of the second roller 204, the inner cavity of the processing box 101 is provided with a U-shaped frame 207, the inner wall of the U-shaped frame 207 is symmetrically provided with a plurality of rollers 209, the upper and lower sides of the U-shaped frame 207 are provided with air cylinders 208, and the extension ends of the two groups of air cylinders 208 are fixedly connected with one side of the two groups of rollers 209 respectively, the inner cavity of the processing box 101 is provided with a moving structure, the inner cavity of the processing box 101 is provided with a melting structure, first, the steel cord roll is placed on the first roller 202, then the thread end is placed between the gaps of the two rollers 209, at this time, the air cylinder 208 is started, the two groups of rollers 209 are driven to approach each other, so as to clamp the steel cord, then the moving structure drives the rollers 209 to slide to the right until they reach the rightmost position, after reaching the specified position, the worker can conveniently connect the thread end to the second roller 204, in the process of the worker pulling the thread end, the roller 209 will rotate smoothly, ensuring that the extension of the thread end will not be hindered, then the moving structure continues to drive the roller 209 to move to the left until it is located on the left side of the melting structure, at this time, the first motor 205 starts to operate to drive the second roller 204 to rotate, and then the steel cord starts to be wound, when the steel cord reaches the preset length, the melting structure will be activated to automatically cut off the steel cord, this automatic melting process greatly improves the efficiency and reduces the labor demand, after completing the winding once, only needs to move the roller 209 to the right side again through the driving structure, the worker can easily connect the new thread end to the next second roller 204 to be used, solving the problem that the steel cord winder is full and relying on manual melting, which consumes manpower and is low in efficiency, affecting the overall production efficiency.

[0027] The moving structure includes a sliding groove 210 opened in the inner wall of the processing box 101, a sliding block 212 is threadedly connected to the outer surface of the sliding groove 210, and the sliding block 212 and the sliding groove 210 are slidably connected, and one side of the sliding block 212 is fixedly connected with the outer wall of the U-shaped frame 207, when the lead screw 211 is rotated, it drives the sliding block 212 to move through the threaded connection, at the same time, the sliding block 212 can only slide along the axial surface of the lead screw 211 under the limitation of the sliding groove 210, this moving mode enables the sliding block 212 to pull the U-shaped frame 207 to move correspondingly in the processing box 101, then the movement of the U-shaped frame 207 drives the rollers 209 to move in the processing box 101.

[0028] A second motor 206 is mounted on one side of the processing box 101, and the output end of the second motor 206 is fixedly connected with one end of a lead screw 211. When the second motor 206 is started, the second motor 206 drives the lead screw 211 to rotate.

[0029] The fuse structure includes a telescopic electric rod 213 fixedly installed at the top end of the inner cavity of the processing box 101. A fuse head 214 is installed at the telescopic end of the telescopic electric rod 213. The telescopic electric rod 213 drives the fuse head 214 to move downward. The fuse head 214 moves to fuse the steel cord.

[0030] The surface of the roller 209 is provided with a rubber pad to avoid the steel cord from slipping. The torque of the roller 209 is far greater than the torque of the first roller 202. In the process of pulling the steel cord, the torque of the roller 209 is significantly higher than the torque of the first roller 202. This design ensures that the first roller 202 can rotate freely to pay out the wire, while the roller 209 remains fixed and does not rotate, thereby effectively clamping the steel cord and preventing it from slipping.

[0031] A control panel 215 is mounted on one side of the processing box 101, and the control panel 215 is electrically connected with the first motor 205, the second motor 206, the air cylinder 208, the telescopic electric rod 213 and the fuse head 214 respectively. All equipment is controlled through the control panel 215.

[0032] In use, first, the steel cord roll is placed on the first roller 202, and then the wire end is placed between the gaps of the two rollers 209. At this time, the air cylinder 208 is started to drive the two sets of rollers 209 to approach each other, thereby clamping the steel cord. Then, the moving structure drives the rollers 209 to slide to the right until they reach the rightmost position. After reaching the specified position, the worker can conveniently connect the wire end to the second roller 204. In the process of the worker pulling the wire end, the rollers 209 will rotate smoothly to ensure that they do not hinder the extension of the wire end. Then, the moving structure continues to drive the rollers 209 to move to the left until they are located on the left side of the fuse structure. At this time, the first motor 205 starts to drive the second roller 204 to rotate, thereby starting to wind the steel cord. When the steel cord reaches the preset length, the fuse structure is activated to automatically cut off the steel cord. This automatic fusing process greatly improves efficiency and reduces the demand for manpower. After completing the winding, the worker can easily connect the new wire end to the next second roller 204 to be used by moving the rollers 209 to the right side through the driving structure. This solves the problem of relying on manual fusing after the steel cord winding machine is full, which consumes manpower and is low in efficiency, affecting the overall production efficiency.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.

Claims

1. A steel cord fusing device, characterized in that, The utility model relates to a kind of melt structure and melt structure of moving structure, including: Main unit (100), it includes processing box (101) and the observation window (102) matching installation with processing box (101), the two sides of the processing box (101) are opened with incoming line port (103) and outgoing line port (104) respectively; Fusing unit (200), it includes first connecting plate (201) and second connecting plate (203) fixedly installed in the two sides of processing box (101), the side of first connecting plate (201) and second connecting plate (203) is rotatably connected with first roller (202), the side of second connecting plate (203) is installed with first motor (205), and the output end of first motor (205) is rotatably connected with one end of second roller (204), the inner chamber of processing box (101) is provided with U-shaped frame (207), the inner wall of U-shaped frame (207) is symmetrically provided with roller (209), the upper and lower sides of U-shaped frame (207) are both installed with air cylinder (208), and the telescopic end of two groups of air cylinder (208) is respectively fixedly connected with the side of two groups of roller (209), the inner chamber of processing box (101) is provided with moving structure, and the inner chamber of processing box (101) is provided with fusing structure.

2. A steel cord fuse device according to claim 1, characterized in that: The moving structure includes chute (210) opened in the inner wall of processing box (101), the outer surface of chute (210) is threadedly connected with sliding block (212), and sliding block (212) and chute (210) are slidably connected, and the side of sliding block (212) is fixedly connected with the outer wall of U-shaped frame (207).

3. A steel cord fuse according to claim 2, characterized in that: The side of processing box (101) is installed with second motor (206), and the output end of second motor (206) is fixedly connected with one end of lead screw (211).

4. A steel cord fuse according to claim 1, characterized in that: The fusing structure includes electric telescopic rod (213) fixedly installed in the inner chamber top end of processing box (101), and the telescopic end of electric telescopic rod (213) is installed with fusing head (214).

5. A steel cord fuse according to claim 1, characterized in that: The surface of roller (209) is provided with rubber pad, avoid steel cord slip, and the torque of roller (209) is far greater than the torque of first roller (202).

6. A steel cord fuse device according to claim 1, characterized in that: The side of processing box (101) is installed with control panel (215), and control panel (215) is electrically connected with first motor (205), second motor (206), air cylinder (208), electric telescopic rod (213) and fusing head (214) respectively.

Images