Tool for assembling plug of proximity detector and assembly production line of proximity detector
By designing a tooling for assembling proximity sensor plugs with a plug guide and a drive device, the problems of unstable torque control and plug direction deviation in manual assembly were solved, achieving stable fastening and efficient assembly.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BEIJING TIANMA INTELLIGENT CONTROL TECHNOLOGY CO LTD
- Filing Date
- 2025-03-17
- Publication Date
- 2026-04-10
AI Technical Summary
During the production of proximity sensors, it is difficult to control the assembly torque when manually assembling the plug, which can easily cause the end face of the fastening nut to scratch the housing or prevent a tight connection. In addition, the plug direction is prone to deviation, affecting assembly efficiency.
A tooling for assembling a proximity sensor plug is designed, including a plug guide, a nut sleeve, and a drive device. By guiding and positioning the plug and controlling the rotation and translation of the nut sleeve, the tooling ensures stable fastening between the fastening nut and the housing and accurate plug orientation.
This achieves stable torque control for tightening nuts, avoids damage to the housing, improves assembly efficiency, prevents plug orientation deviation, and enhances overall assembly quality and efficiency.
Smart Images

Figure CN224102284U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to near feel detector production technical field especially, relates to a near feel detector plug assembly tool and near feel detector assembly production line. BACKGROUND
[0002] In the production and manufacturing process of near feel detector, the plug needs to be assembled on the box body. When assembling the plug, there are strict requirements for the tightening nut assembly torque and the direction of the plug. In the prior art, manual assembly is usually used. On the one hand, it is difficult for manual assembly to control the assembly torque. If the torque is too large, the end surface of the tightening nut is easy to scratch the box body. If the torque is too small, the sleeve and the tightening nut cannot be tightly combined, which is easy to cause the disengagement phenomenon, thereby affecting the work efficiency. On the other hand, although there is a positioning groove on the box body, the positioning groove is soft, and the direction of the plug is easy to deviate during manual assembly, so that rework is needed. UTILITY MODEL CONTENTS
[0003] In view of the above technical problems, the utility model provides a near feel detector plug assembly tool and a near feel detector assembly production line.
[0004] The utility model discloses a near feel detector plug assembly tool, which comprises a plug guide body, a nut sleeve and a driving device. The plug guide body is matched with the plug-in part of the near feel detector plug to guide and position the plug-in part. The nut sleeve is matched with the tightening nut of the near feel detector plug, so that the tightening nut can be sleeved into the nut sleeve. The driving device is connected with the nut sleeve to drive the nut sleeve to rotate and translate.
[0005] According to the near feel detector plug assembly tool provided by the utility model, the plug guide body comprises a guide rod, and a plurality of guide pin holes are formed in the guide rod. The guide pin holes are matched with the plug-in connection pin on the plug-in part.
[0006] According to the near feel detector plug assembly tool provided by the utility model, a guide groove is arranged on the guide rod, and the guide groove is matched with the guide protrusion on the plug-in part.
[0007] According to the near feel detector plug assembly tool provided by the utility model, the driving device comprises a rotary driving mechanism and a translation driving mechanism. The rotary driving mechanism is connected with the nut sleeve to drive the nut sleeve to rotate. The translation driving mechanism is connected with the nut sleeve to drive the nut sleeve to translate.
[0008] According to the near feel detector plug assembly tool provided by the utility model, the rotary driving mechanism and the translation driving mechanism are provided with a foot switch.
[0009] The near-sensing detector plug assembly tool provided by the utility model comprises a fixed plate, the nut sleeve is rotationally connected with the fixed plate, and the translation driving mechanism is connected with the fixed plate.
[0010] The near-sensing detector plug assembly tool further comprises a bottom plate and a support frame, the support frame and the fixed plate are arranged on the bottom plate, one end of the guide rod is connected with the support frame, and the other end of the guide rod penetrates through the fixed plate and extends into the inner ring of the nut sleeve.
[0011] The near-sensing detector plug assembly tool provided by the utility model comprises a fixed plate, the nut sleeve is rotationally connected with the fixed plate, and the translation driving mechanism is connected with the fixed plate.
[0012] The near-sensing detector plug assembly tool provided by the utility model comprises a fixed plate, the nut sleeve is rotationally connected with the fixed plate, and the translation driving mechanism is connected with the fixed plate.
[0013] The second aspect of the utility model provides a near-sensing detector assembly production line, and the near-sensing detector plug assembly tool is as described above.
[0014] In the near-sensing detector plug assembly tool provided by the utility model, the plug guide body is matched with the plug-in part of the near-sensing detector plug, the nut sleeve is matched with the fastening nut of the near-sensing detector plug, the driving device is connected with the nut sleeve, the box body of the near-sensing detector has a mounting hole, in the assembly process, the plug-in part of the near-sensing detector plug is inserted through the mounting hole on the box body and positioned and inserted on the plug guide body, the fastening nut on the plug is sleeved into the nut sleeve, the driving device is started, the driving device drives the nut sleeve to rotate and translate and advance, the fastening nut is screwed to complete the assembly action of the box body and the plug.
[0015] Through the above-mentioned assembly tool, on the one hand, the driving device drives the nut sleeve to rotate to screw the fastening nut, the torque is easy to control and more stable, the fastening nut and the nut sleeve can be effectively buckled, the assembly efficiency is improved and the end face of the box body is effectively protected, on the other hand, in the assembly process, the plug-in part of the near-sensing detector plug is inserted into the plug guide body, the direction of the plug can be effectively prevented from deviating, the rework is avoided, and the assembly efficiency is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0017] Figure 1 The structure diagram of the tool for assembling the near-sensing detector plug provided by the present application Figure One , wherein the tool comprises a near-sensing detector plug and a box body.
[0018] Figure 2 The structure diagram of the tool for assembling the near-sensing detector plug provided by the present application Figure Two .
[0019] Figure 3 The structure diagram of the plug guide body in the tool for assembling the near-sensing detector plug provided by the present application.
[0020] Figure 4 The structure diagram of the near-sensing detector plug and the box body.
[0021] The drawings show that: 100, plug guide body; 110, guide rod; 111, guide pin hole; 112, guide groove; 200, plug-in part; 210, plug-in connecting pin; 300, nut sleeve; 410, rotary driving mechanism; 420, translation driving mechanism; 500, fixed plate; 600, bottom plate; 700, support frame; 800, box body; 900, fastening nut. DETAILED DESCRIPTION
[0022] The embodiments of the present application will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.
[0023] In the description of the embodiments of the present application, it should be noted that the orientations or position relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientations or position relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the embodiments of the utility model, it needs to be explained that, unless there is definite stipulation and limitation, the terms "connected", "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integral connection, it can be mechanical connection, or electrical connection, it can be direct connection, or indirect connection through intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.
[0025] In the embodiments of the utility model, unless there is definite stipulation and limitation, the first feature is "on" or "under" the second feature, which can be that the first and second features are in direct contact, or the first and second features are in indirect contact through intermediate medium. Moreover, the first feature "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0026] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, different embodiments or examples described in the specification and the features of different embodiments or examples can be combined and combined by those skilled in the art without contradiction, so that the purpose, technical scheme and advantages of the embodiments of the utility model are more clear. The technical scheme of the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0027] The embodiments of the utility model will be described below Figures 1 to 4 The tool for assembling a near-sensing detector plug and the near-sensing detector assembly production line provided by the embodiments of the utility model are described. It should be understood that the following description is only a schematic embodiment of the utility model and does not constitute any special limitation on the utility model.
[0028] The utility model discloses first aspect's embodiment provides a kind of near-sensing detector plug assembly tool, as shown in Figure 1 、 Figure 2 And Figure 4 The near-sensing detector plug assembly tool includes: plug guide body 100, plug guide body 100 is matched with the plug-in portion 200 of near-sensing detector plug, to guide positioning plug-in portion 200;Nut sleeve 300, nut sleeve 300 is matched with the fastening nut 900 of near-sensing detector plug, so that fastening nut 900 can be sleeved into nut sleeve 300;Driving device, driving device is connected with nut sleeve 300, for driving nut sleeve 300 rotation and translation.
[0029] In the near-sensing detector plug assembly tool provided by the utility model, including plug guide body 100, nut sleeve 300 and driving device. Plug guide body 100 is matched with the plug-in portion 200 of near-sensing detector plug. Nut sleeve 300 is matched with the fastening nut 900 of near-sensing detector plug. Driving device is connected with the nut sleeve 300. There is a mounting hole on the box body 800 of near-sensing detector. In the assembly process, the plug-in portion 200 of near-sensing detector plug is inserted through the mounting hole on the box body 800 and positioned and plugged into plug guide body 100, the fastening nut 900 on the plug is sleeved into nut sleeve 300, and the driving device is started to drive nut sleeve 300 to rotate and translate and advance, so that the fastening nut 900 is tightened to complete the assembly action of the box body 800 and the plug.
[0030] Through the above-mentioned assembly tool, on the one hand, the driving device drives nut sleeve 300 to rotate to tighten the fastening nut 900, the torque is easy to control and more stable, can make the fastening nut 900 and nut sleeve 300 effectively buckled, improve the assembly efficiency and effectively protect the end face of box body 800;On the other hand, in the assembly process, the plug-in portion 200 of near-sensing detector plug is inserted into plug guide body 100, which can effectively prevent the direction of plug from deviating, avoid rework, and further improve the assembly efficiency.
[0031] In an embodiment of the utility model, plug guide body 100 includes guide rod 110, a plurality of guide pin holes 111 are formed on guide rod 110. Guide pin hole 111 is matched with the plug-in connection needle 210 on plug-in portion 200.
[0032] Further, in an embodiment of the utility model, guide groove 112 is arranged on guide rod 110, and guide groove 112 is matched with the guide protrusion on plug-in portion 200.
[0033] For example, as Figure 3As shown, the insertion part 200 of the near-sensing detector plug is cylindrical, and a plurality of insertion connecting needles 210 are arranged on the cylindrical insertion part 200 at intervals. The guide rod 110 is a round rod structure matched with the insertion part 200. A plurality of guide needle holes 111 are formed on the side end of the guide rod 110 close to the box body 800. In the assembly process, the insertion connecting needles 210 on the insertion part 200 are inserted into the guide needle holes 111 of the guide rod 110. In order to further improve the positioning reliability of the insertion head, a long strip-shaped guide groove 112 can be formed on the guide rod 110, and a guide protrusion is arranged on the insertion part 200. In the process of inserting the insertion part 200 into the plug guide body 100, the guide protrusion can slide in the long strip-shaped guide groove 112.
[0034] In an embodiment of the present application, as shown in Figure 1 and Figure 2 The driving device comprises: a rotary driving mechanism 410, which is connected with the nut sleeve 300 to drive the nut sleeve 300 to rotate; and a translational driving mechanism 420, which is connected with the nut sleeve 300 to drive the nut sleeve 300 to translate.
[0035] Further, in an embodiment of the present application, the tool for assembling the near-sensing detector plug comprises a fixed plate 500, and the nut sleeve 300 is rotationally connected with the fixed plate 500, and the translational driving mechanism 420 is connected with the fixed plate 500.
[0036] In use, the rotary driving mechanism 410 drives the nut sleeve 300 to rotate, and the translational driving mechanism 420 drives the fixed plate 500 to move the nut sleeve 300 as a whole. Thus, the nut sleeve 300 drives the fastening nut 900 to be tightened to complete the installation.
[0037] It should be noted that the specific types of the rotary driving mechanism 410 and the translational driving mechanism 420 are not limited in the present application. For example, in an embodiment of the present application, the rotary driving mechanism 410 comprises a motor, and the output shaft of the motor is connected with the nut sleeve 300. The translational driving mechanism 420 comprises a pneumatic cylinder, and the piston rod of the pneumatic cylinder is connected with the fixed plate 500.
[0038] In order to facilitate the staff operation, in an embodiment of the utility model, the rotary drive mechanism 410 and the translation drive mechanism 420 are provided with a foot switch. The foot switch can be arranged at a position facilitating manual treading. For example, the foot switch controls the cylinder advance and the motor rotation through the electromagnetic valve. During assembly, first, the plug assembly part 200 is assembled to the plug guide body 100, and then the electromagnetic valve signal output is controlled by treading the foot switch. At this time, the cylinder advances and the motor rotates simultaneously. When the nut sleeve 300 reaches the set torque, the motor stops rotating, the foot switch is released, and the cylinder retracts.
[0039] In an embodiment of the utility model, as shown in Figure 1 and Figure 2 The near-sensing detector plug assembly tool further comprises a bottom plate 600 and a support frame 700. The support frame 700 and the fixing plate 500 are arranged on the bottom plate 600. One end of the guide rod 110 is connected with the support frame 700, and the other end of the guide rod 110 passes through the fixing plate 500 and extends into the inner ring of the nut sleeve 300.
[0040] In an embodiment of the utility model, the side of the nut sleeve 300 close to the near-sensing detector box body 800 is provided with a gasket. For example, the gasket is a nylon gasket. In this way, the surface of the box body 800 can be effectively protected, and the damage of the box body 800 can be reduced.
[0041] According to the above-described embodiments, in the assembly tool, the plug can be guided and positioned to prevent the plug from deviating in direction. The angle of the socket can be adjusted by rotating the guide rod 110, so as to ensure the consistency of the direction of batch products. The motor and the cylinder move along the same track, which is beneficial to improving the production efficiency. In addition, the surface of the box body 800 can be prevented from being scratched.
[0042] The second aspect of the embodiments of the utility model provides a near-sensing detector assembly production line, which comprises the near-sensing detector plug assembly tool.
[0043] Further, since the near-sensing detector assembly production line comprises the near-sensing detector plug assembly tool as described above, it also has the advantages as described above.
[0044] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, but not to limit them; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A tooling for assembling a proximity sensor plug, characterized in that, The plug guiding body (100) is matched with the plug-in part (200) of the near-sensing detector plug to guide the positioning of the plug-in part (200). The nut sleeve (300) is matched with the fastening nut (900) of the near-sensing detector plug to enable the fastening nut (900) to be sleeved into the nut sleeve (300). The driving device is connected with the nut sleeve (300) and is used for driving the nut sleeve (300) to rotate and translate. The guiding rod (110) is provided with a guiding groove (112) matched with a guiding protrusion on the plug-in part (200).
2. The near sense probe plug assembly tool according to claim 1, wherein The driving device comprises:
3. The near sense probe plug assembly tool according to claim 2, wherein The rotating driving mechanism (410) is connected with the nut sleeve (300) to drive the nut sleeve (300) to rotate.
4. The near sense probe plug assembly tool according to claim 2, wherein The translation driving mechanism (420) is connected with the nut sleeve (300) to drive the nut sleeve (300) to translate. The rotating driving mechanism (410) and the translation driving mechanism (420) are provided with a foot switch. The near-sensing detector plug assembly tool comprises a fixed plate (500), the nut sleeve (300) is rotationally connected with the fixed plate (500), and the translation driving mechanism (420) is connected with the fixed plate (500).
5. The near sense probe plug assembly tool according to claim 4, wherein The near-sensing detector plug assembly tool further comprises a bottom plate (600) and a support frame (700), the support frame (700) and the fixed plate (500) are arranged on the bottom plate (600).
6. The near sense probe plug assembly tool according to claim 4, wherein One end of the guiding rod (110) is connected with the support frame (700), and the other end of the guiding rod (110) penetrates through the fixed plate (500) and extends into the inner ring of the nut sleeve (300).
7. The near sense probe plug assembly tool according to claim 6, wherein The rotating driving mechanism (410) comprises a motor, and an output shaft of the motor is connected with the nut sleeve (300). The translation driving mechanism (420) comprises a pneumatic cylinder, and a piston rod of the pneumatic cylinder is connected with the fixed plate (500).
8. The near sense probe plug assembly tool according to claim 6, wherein The nut sleeve (300) is provided with a gasket on one side close to the near-sensing detector box body (800). The near-sensing detector plug assembly tool comprises a near-sensing detector plug assembly tool according to any one of claims 1 to 9.
9. The near sensor probe fitting tool according to any one of claims 1 to 8, wherein 10. A near-sensing probe assembly production line, characterized by,