Photovoltaic rubber roller numerical control grinding lathe integrated with automatic tool changing mechanism

By integrating an automatic tool changer, servo motors and micro motors are used to automate the clamping of photovoltaic rubber rollers and the changing of the tool head, solving the problem of low automation in existing CNC grinding lathes for photovoltaic rubber rollers, improving processing efficiency and reducing labor consumption.

CN224102497UActive Publication Date: 2026-04-10LIAONING JINCHUAN CNC MASCH TOOL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIAONING JINCHUAN CNC MASCH TOOL CO LTD
Filing Date
2025-05-07
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing CNC grinding lathes for photovoltaic rubber rollers have a low degree of automation, and the manual tool changing operation is cumbersome, resulting in high labor consumption.

Method used

The design integrates an automatic tool changer mechanism, including a servo motor, an electric slide, a dual-output shaft motor, and a micro motor. The servo motor drives the lead screw to move the slide, while the electric slide and micro motor enable automatic tool change, thus improving the level of automation.

Benefits of technology

It enables rapid fixing and clamping of photovoltaic rubber rollers and automatic tool head changing, reducing labor consumption and improving processing efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic rubber roller numerical control grinding lathe integrated with an automatic tool changing mechanism, which comprises a numerical control grinding lathe main body, and a fixed base and a mounting seat which are arranged on two sides of the numerical control grinding lathe main body, and a first chuck and a second chuck are respectively arranged on the fixed base and the mounting seat; two sets of servo motors are installed at the front end of the numerical control grinding lathe body, and lead screws are installed at the output ends of the two sets of servo motors. A micro motor is installed on an electric sliding disc, when the cutter head needs to be replaced, the micro motor can be started to drive a driving gear to rotate, when the driving gear rotates, a driven gear can drive a double-output-shaft motor to rotate under the action of the driving gear, and when the double-output-shaft motor rotates by 180 degrees, the driven gear can drive the double-output-shaft motor to rotate by 180 degrees. The positions of the first cutterhead and the second cutterhead can be exchanged, automatic exchange of the cutterheads can be rapidly completed, and manual cutter exchange is not needed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of grinding lathe, concretely to a kind of integrated automatic tool changing mechanism photovoltaic rubber roller numerical control grinding lathe. BACKGROUND

[0002] From large-scale ground photovoltaic power station construction, to the extensive application of distributed photovoltaic power generation in industry and commerce and resident roof, the scale of photovoltaic industry is expanding continuously.This development trend directly leads to the sharp increase in demand for photovoltaic production equipment and key components, among which photovoltaic rubber roller, as an indispensable component in the process of photovoltaic production, plays a crucial role in cell production, assembly packaging and other links, and its demand also increases significantly, and the existing photovoltaic rubber roller numerical control grinding lathe basically can meet the daily use demand, but still some deficiencies need to be improved.

[0003] And the widely used photovoltaic rubber roller numerical control grinding lathe in the market needs manual debugging in multiple steps in the traditional rubber roller processing process, and the operator needs to stop, loosen the tool clamping device, replace the tool, re-align the tool and debug during manual tool changing, the overall degree of automation is low, and the labor consumption is large, therefore we propose a kind of integrated automatic tool changing mechanism photovoltaic rubber roller numerical control grinding lathe to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of integrated automatic tool changing mechanism photovoltaic rubber roller numerical control grinding lathe to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of integrated automatic tool changing mechanism photovoltaic rubber roller numerical control grinding lathe, including numerical control grinding lathe main body and the fixed base and mounting seat installed on the both sides of numerical control grinding lathe main body, first chuck and second chuck are respectively installed on the fixed base and mounting seat, two groups of servo motors are installed at the front end of numerical control grinding lathe main body, the output end of two groups of servo motors is all installed with screw rod, first screw sleeve and second slide are slidably connected on the upper end of numerical control grinding lathe main body, the mounting seat is installed on first slide, first screw sleeve is installed on the outside of first slide, first screw sleeve is connected with a group of screw rod, second screw sleeve is installed on the outside of second slide, second screw sleeve is connected with another group of screw rod, electric slide is installed on the second slide, electric slide is installed on the electric slide, double-output-shaft motor is rotatably connected in the top middle part of electric slide, first cutter head and second cutter head are respectively installed on the output end of the both sides of double-output-shaft motor, tool changing assembly is provided at the bottom end of double-output-shaft motor.

[0006] As a further preferred of the technical solution, the tool changing assembly comprises a driven gear, a micro motor and a driving gear, the driven gear is installed at the bottom end of the double-output-shaft motor, the micro motor is installed at the top side end of the electric sliding disc, the output end of the micro motor is installed with the driving gear, and the driving gear and the driven gear are meshed with each other.

[0007] As a further preferred of the technical solution, the servo motor, the electric sliding disc, the double-output-shaft motor and the micro motor are electrically connected with an external controller through wires.

[0008] As a further preferred of the technical solution, the top end of the numerical control grinding lathe body is installed with guide rails corresponding to the first sliding seat and the second sliding seat, and the first sliding seat and the second sliding seat are slidingly connected with the guide rails.

[0009] As a further preferred of the technical solution, the gear number ratio of the driven gear and the driving gear is 10:1.

[0010] As a further preferred of the technical solution, the rear end of the electric sliding disc is provided with a water spraying hose.

[0011] The utility model provides a kind of integrated automatic tool changing mechanism photovoltaic rubber roller numerical control grinding lathe, with the following beneficial effects:

[0012] 1.The utility model discloses a numerical control grinding lathe body is installed with two groups of servo motors, can let two groups of servo motors drive two groups of screw rods to rotate, let first sliding seat and second sliding seat can drive mounting seat and electric sliding seat to move transversely under the action of first screw sleeve and second screw sleeve, let second chuck on mounting seat can be quickly fixed and clamped photovoltaic rubber roller, and electric sliding seat can drive double-output-shaft motor to move to appropriate position quickly, then can start double-output-shaft motor, let double-output-shaft motor drive first tool holder or second tool holder on it to grind photovoltaic rubber roller, effectively improve the degree of automation of device, effectively reduce manpower consumption.

[0013] 2.The utility model discloses a micro motor is installed on electric sliding disc, when needing to replace tool holder, can start micro motor, let micro motor drive driving gear to rotate, and when driving gear is rotating, driven gear can drive double-output-shaft motor to rotate under the action of driving gear, when double-output-shaft motor rotates one hundred and eighty degrees, can let the position of first tool holder and second tool holder be exchanged, can quickly complete automatic exchange of tool holder, without manual tool changing. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is the three-dimensional structure schematic diagram of the utility model;

[0015] Fig. 2The utility model discloses a perspective structural schematic diagram.

[0016] Fig. 3 The utility model discloses a partial structural schematic diagram.

[0017] In the figure: 1, numerical control grinding lathe main part, 2, fixed base, 3, first chuck, 4, mounting seat, 5, second chuck, 6, servo motor, 7, screw rod, 8, first sliding seat, 9, first screw sleeve, 10, second sliding seat, 11, second screw sleeve, 12, electric sliding seat, 13, electric sliding disc, 14, double output shaft motor, 15, first cutter head, 16, second cutter head, 17, driven gear, 18, micro motor, 19, driving gear. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0019] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications will also change accordingly.

[0020] Meanwhile, "and / or" or "and / or" appearing throughout the text means that it includes three schemes, taking "A and / or B" as an example, including A scheme, or B scheme, or A and B schemes are satisfied at the same time.

[0021] In addition, in the utility model, the description such as "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.

[0022] The utility model provides technical scheme: Figs. 1 to 3As shown, in this embodiment, the integrated automatic tool changing mechanism photovoltaic rubber roller numerical control grinding lathe comprises a numerical control grinding lathe main body 1, a fixed base 2 and a mounting seat 4 installed on both sides of the numerical control grinding lathe main body 1, a first chuck 3 and a second chuck 5 respectively installed on the fixed base 2 and the mounting seat 4, two groups of servo motors 6 installed at the front end of the numerical control grinding lathe main body 1, a lead screw 7 installed at the output end of each group of servo motors 6, a first screw sleeve 9 and a second sliding seat 10 slidingly connected to the upper end of the numerical control grinding lathe main body 1, the mounting seat 4 installed on the first sliding seat 8, the first screw sleeve 9 installed outside the first sliding seat 8, the first screw sleeve 9 threadedly connected with one group of lead screws 7, the second screw sleeve 11 installed outside the second sliding seat 10, the second screw sleeve 11 threadedly connected with the other group of lead screws 7, an electric sliding seat 12 installed on the second sliding seat 10, an electric sliding disc 13 installed on the electric sliding seat 12, a double-output shaft motor 14 rotatably connected to the middle top end of the electric sliding disc 13, a first cutter head 15 and a second cutter head 16 respectively installed at the output ends on both sides of the double-output shaft motor 14, and a tool changing assembly provided at the bottom end of the double-output shaft motor 14.

[0023] By installing two groups of servo motors 6 on the numerical control grinding lathe main body 1, the two groups of servo motors 6 can drive the two groups of lead screws 7 to rotate, so that the first sliding seat 8 and the second sliding seat 10 can drive the mounting seat 4 and the electric sliding seat 12 to move horizontally under the action of the first screw sleeve 9 and the second screw sleeve 11, so that the second chuck 5 on the mounting seat 4 can quickly fix and hold the photovoltaic rubber roller, and the electric sliding seat 12 can quickly move the double-output shaft motor 14 to the appropriate position, and then the double-output shaft motor 14 can be started to drive the first cutter head 15 or the second cutter head 16 on it to grind the photovoltaic rubber roller, effectively improving the automation degree of the device and effectively reducing the labor consumption.

[0024] In other embodiments, the tool changing assembly comprises a driven gear 17, a micro motor 18 and a driving gear 19, the driven gear 17 is installed at the bottom end of the double-output shaft motor 14, the micro motor 18 is installed at the top side end of the electric sliding disc 13, the output end of the micro motor 18 is installed with the driving gear 19, and the driving gear 19 is meshed with the driven gear 17;

[0025] By installing the micro motor 18 on the electric sliding disc 13, when it is necessary to replace the cutter head, the micro motor 18 can be started to drive the driving gear 19 to rotate, and when the driving gear 19 rotates, the driven gear 17 can drive the double-output shaft motor 14 to rotate under the action of the driving gear 19, and when the double-output shaft motor 14 rotates one hundred and eighty degrees, the positions of the first cutter head 15 and the second cutter head 16 can be exchanged, and the automatic exchange of the cutter head can be quickly completed.

[0026] In other embodiments, the servo motor 6, the electric sliding disc 13, the double-shaft motor 14 and the micro motor 18 are electrically connected with an external controller through wires;

[0027] Through the design, the external controller can control the start and stop of the servo motor 6, the electric sliding disc 13, the double-shaft motor 14 and the micro motor 18 in real time, so as to ensure that the servo motor 6, the electric sliding disc 13, the double-shaft motor 14 and the micro motor 18 can be normally used.

[0028] In other embodiments, the CNC grinding lathe body 1 is provided with guide rails corresponding to the first sliding seat 8 and the second sliding seat 10 at the top end, and the first sliding seat 8 and the second sliding seat 10 are slidably connected with the guide rails;

[0029] Through the design, when the first sliding seat 8 and the second sliding seat 10 move transversely in the guide rails, the first sliding seat 8 and the second sliding seat 10 can be effectively prevented from shaking during movement, and the stability of the device during use is improved.

[0030] In other embodiments, the gear ratio of the driven gear 17 and the driving gear 19 is 10:1;

[0031] Through the design, when the micro motor 18 drives the driving gear 19 to rotate, the driving gear 19 can drive the driven gear 17 to rotate accurately and stably.

[0032] In other embodiments, the electric sliding disc 13 is provided with a water spraying hose at the rear end;

[0033] Through the design, the electric sliding disc 13 can spray water to cool the cutter head during cutting, and the position of the water spraying hose can be quickly adjusted.

[0034] The electrical components appearing in the text are all electrically connected with the main controller and the industrial power supply, and the main controller can be a computer or other conventional known devices that can be controlled.

[0035] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An integrated automatic tool changer photovoltaic rubber roller numerical control grinding lathe, comprising a numerical control grinding lathe body (1) and a fixed base (2) and a mounting seat (4) installed on both sides of the numerical control grinding lathe body (1), a first chuck (3) and a second chuck (5) are respectively installed on the fixed base (2) and the mounting seat (4), characterized in that: The numerical control grinding lathe body (1) is provided with two groups of servo motors (6) at the front end, the output ends of the two groups of servo motors (6) are provided with lead screws (7), the numerical control grinding lathe body (1) is provided with a first screw sleeve (9) and a second sliding seat (10) at the upper end, the mounting seat (4) is mounted on the first sliding seat (8), the first sliding seat (8) is provided with a first screw sleeve (9) at the outside, the first screw sleeve (9) is in threaded connection with a group of lead screws (7), the second sliding seat (10) is provided with a second screw sleeve (11) at the outside, the second screw sleeve (11) is in threaded connection with another group of lead screws (7), the second sliding seat (10) is provided with an electric sliding seat (12), the electric sliding seat (12) is provided with an electric sliding disc (13), the electric sliding disc (13) is rotatably connected with a double-output shaft motor (14) at the top end, the double-output shaft motor (14) is provided with a first cutter head (15) and a second cutter head (16) at the output ends on the two sides, and the double-output shaft motor (14) is provided with a tool changing assembly at the bottom end.

2. The integrated automatic tool changer photovoltaic rubber roller numerical control grinding lathe according to claim 1, characterized in that: The tool changing assembly comprises a driven gear (17), a micro motor (18) and a driving gear (19), the double-output shaft motor (14) is provided with the driven gear (17) at the bottom end, the electric sliding disc (13) is provided with the micro motor (18) at the top side end, the output end of the micro motor (18) is provided with the driving gear (19), and the driving gear (19) and the driven gear (17) are in meshing connection.

3. The integrated automatic tool changer photovoltaic rubber roller numerical control grinding lathe according to claim 1, characterized in that: The servo motor (6), the electric sliding disc (13), the double-output shaft motor (14) and the micro motor (18) are electrically connected with an external controller through wires.

4. The integrated automatic tool changer photovoltaic rubber roller numerical control grinding lathe according to claim 1, characterized in that: The numerical control grinding lathe body (1) is provided with guide rails corresponding to the first sliding seat (8) and the second sliding seat (10) at the top end, and the first sliding seat (8) and the second sliding seat (10) are in sliding connection with the guide rails.

5. The integrated automatic tool changer photovoltaic rubber roller numerical control grinding lathe according to claim 2, characterized in that: The gear number ratio of the driven gear (17) and the driving gear (19) is 10:

1.

6. The integrated automatic tool changer photovoltaic rubber roller numerical control grinding lathe according to claim 1, characterized in that: The electric sliding disc (13) is provided with a water spraying hose at the rear end.