Semi-automatic core assembling device for heat exchanger

Abstract

The utility model discloses a heat exchanger semi-automatic core assembling device which comprises a machine frame, a mounting table is fixedly arranged on one side of the top of the machine frame, and an operation station is arranged on the other side of the machine frame. A lifting table is arranged below the rack, a reciprocating motion mechanism is installed above the lifting table, and a material shifting plate is installed at the top of the reciprocating motion mechanism and at least used for conveying arranged fin plates to the position above an operation station; and a material tower is arranged above the mounting table and is at least used for storing the fin plates. According to the utility model, by utilizing the material tower, the fin plates can be discharged one by one, so that the fin plates fall above the rack one by one, and by utilizing the material pushing mechanism, not only can the fin plates in the material tower be discharged, but also the fin plates above the rack can be tightly arranged and shifted, so that the production efficiency is improved, and the production cost is reduced. Therefore, workers are assisted in achieving semi-automatic heat exchanger assembling operation, and the heat exchanger assembling efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of heat exchanger assembly technology, specifically to a semi-automatic heat exchanger core assembly device. Background Technology

[0002] A heat exchanger is a device that transfers part of the heat from a hot fluid to a cold fluid. It is also called a heat exchanger. Heat exchangers play an important role in chemical, petroleum, power, food and many other industrial productions. In chemical production, heat exchangers can be used as heaters, coolers, condensers, evaporators and reboilers, etc., and are widely used.

[0003] Traditional heat exchanger fin assembly requires manual handling, arranging each fin at equal intervals and fixing them inside the heat exchanger's frame. This assembly process is inefficient and increases manufacturing costs. Therefore, there is an urgent need to design a semi-automatic heat exchanger core assembly device to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide a semi-automatic heat exchanger core assembly device to address the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A semi-automatic heat exchanger core assembly device includes a frame, with an installation platform fixedly installed on one side of the top of the frame and an operating station installed on the other side of the frame.

[0007] A lifting platform is provided below the frame, and a reciprocating moving mechanism is installed above the lifting platform. A material feeding plate is installed on the top of the reciprocating moving mechanism. The material feeding plate is used to transport the arranged finned plates to the top of the operating station.

[0008] A material tower is provided above the mounting platform, and the material tower is used at least for storing finned plates;

[0009] A material pushing mechanism is provided inside the lower part of the mounting platform. The material pushing mechanism consists of two parts: the upper part of the material pushing mechanism is used to push the finned plates inside the material tower to the top of the frame, and the lower part of the material pushing mechanism is used to arrange the finned plates on the frame closely.

[0010] Preferably, the lifting platform includes a lifting device fixed to the inside of the frame by a connecting plate, and a lifting plate is installed on the top of the lifting device.

[0011] Preferably, the reciprocating moving mechanism comprises bearing seats fixedly installed on the outer walls on both sides of the top of the lifting plate, the outer walls of the top of the lifting plate are provided with guide rails, sliding seats are slidably connected above the guide rails, transmission rods are arranged in the bearing seats, and toothed belts are drivingly connected to the outer portions of the transmission rods.

[0012] Preferably, the top of the poking plate is fixedly provided with linearly arranged poking teeth, and the bottom of the poking plate is fixed on the sliding seat.

[0013] Preferably, the material tower comprises a fixed sheath installed on one side of the top of the mounting table, a movable sheath slidably arranged on the other side of the top of the mounting table, position adjusting plates arranged in the fixed sheath and the movable sheath, bolts connected with the position adjusting plates arranged on the outer walls of one side of the fixed sheath and the movable sheath, and a flow guide shell arranged above the rack and located below one side of the fixed sheath and the movable sheath.

[0014] Preferably, the pushing mechanism comprises a gas cylinder installed in the mounting table, a power rod installed at one end of the gas cylinder, and a first driven rod and a second driven rod arranged above and below the power rod, respectively.

[0015] One end of the first driven rod is provided with a first pushing plate, and one end of the second driven rod is provided with a second pushing plate.

[0016] In the above technical solution, the heat exchanger semi-automatic core assembling device has the following beneficial effects:

[0017] (1) The material tower can realize one-by-one feeding of the fin plates, so that the fin plates can fall above the rack, the pushing mechanism can not only realize feeding of the fin plates in the material tower, but also can tightly arrange and displace the fin plates above the rack, thereby assisting workers to realize semi-automatic assembling of the heat exchanger, and greatly improving the efficiency of assembling the heat exchanger.

[0018] (2) The reciprocating moving mechanism can not only block the fin plates above the rack, but also can push the arranged fin plates to above the operation station by cooperation of the lifting table and the reciprocating moving mechanism, thereby facilitating subsequent assembling of the heat exchanger. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0020] Figure 1An angle structure schematic view is provided for the heat exchanger semi-automatic core body assembling device embodiment of the utility model.

[0021] Figure 2 Another angle structure schematic view is provided for the heat exchanger semi-automatic core body assembling device embodiment of the utility model.

[0022] Figure 3 A rack and mounting table structure schematic view is provided for the heat exchanger semi-automatic core body assembling device embodiment of the utility model.

[0023] Figure 4 A lifting table structure schematic view is provided for the heat exchanger semi-automatic core body assembling device embodiment of the utility model.

[0024] Figure 5 A reciprocating movement mechanism structure schematic view is provided for the heat exchanger semi-automatic core body assembling device embodiment of the utility model.

[0025] Figure 6 A material tower structure schematic view is provided for the heat exchanger semi-automatic core body assembling device embodiment of the utility model Figure 1 .

[0026] Figure 7 A material tower structure schematic view is provided for the heat exchanger semi-automatic core body assembling device embodiment of the utility model Figure 2 .

[0027] 1, rack, 2, mounting table, 3, operation station, 4, lifting table, 41, lifter, 43, lifting plate, 5, reciprocating movement mechanism, 51, bearing seat, 52, guide rail, 53, sliding seat, 54, transmission rod, 55, toothed belt, 6, material pushing plate, 61, pushing tooth, 7, material tower, 71, fixed sheath, 72, movable sheath, 73, position adjusting plate, 74, bolt, 75, flow guide shell, 8, material pushing mechanism, 81, air cylinder, 82, power rod, 83, driven rod one, 84, driven rod two, 85, push plate one, 86, push plate two. DETAILED DESCRIPTION

[0028] In order to make the technical personnel in the art better understand the technical scheme of the utility model, the utility model will be further introduced in detail below in conjunction with the drawings.

[0029] As Figures 1-7As shown, the utility model embodiment provides a kind of heat exchanger semi-automatic core body assembling device, including rack 1, the top side of rack 1 is fixedly arranged with installation platform 2, and the other side of rack 1 is provided with operating station 3;The below of rack 1 is provided with lifting platform 4, and the above of lifting platform 4 is installed with reciprocating movement mechanism 5, the top of reciprocating movement mechanism 5 is installed with poking plate 6, and poking plate 6 is at least used to transport the fin plate of arrangement to the above of operating station 3;The above of installation platform 2 is provided with material tower 7, and material tower 7 is at least used to store and place fin plate;The below inside of installation platform 2 is provided with pushing mechanism 8, and pushing mechanism 8 includes two parts, wherein the upper part of pushing mechanism 8 is used to push the fin plate in material tower 7 to the above of rack 1, and the lower part of pushing mechanism 8 is used to arrange the fin plate on rack 1 closely.

[0030] In the embodiment, including rack 1, the top side of rack 1 is fixedly arranged with installation platform 2, and the other side of rack 1 is provided with operating station 3, and the operator is located at the side of operating station 3, to realize the assembly operation of the fin plate after arrangement;

[0031] In the embodiment, the below of rack 1 is provided with lifting platform 4;

[0032] Specifically, lifting platform 4 includes lifter 41 fixed in the inside of rack 1 by connecting plate, the top of lifter 41 is installed with lifting plate 43, and the lifting plate 43 is lifted by starting lifter 41, to drive reciprocating movement mechanism 5 and poking plate 6 to carry out synchronous lifting motion.

[0033] In the embodiment, the above of lifting platform 4 is installed with reciprocating movement mechanism 5;

[0034] Specifically, reciprocating movement mechanism 5 includes bearing seat 51 fixedly installed on the top of the two sides of lifting plate 43 outer wall, the outer wall of the top of lifting plate 43 is provided with guide rail 52, and the above of guide rail 52 is slidably connected with sliding seat 53, the inside of bearing seat 51 is provided with transmission rod 54, and the outside of transmission rod 54 is drivingly connected with toothed belt 55, and transmission rod 54 can drive toothed belt 55 to rotate, and toothed belt 55 can drive poking plate 6 to reciprocate in the inside of rack 1, when poking plate 6 is located at the side close to operating station 3, the arrangement of fin plate is blocked by using poking plate 6, when fin plate is arranged a certain number, lifting platform 4 drives reciprocating movement mechanism 5 and poking plate 6 to descend, and reciprocating movement mechanism 5 drives poking plate 6 to move to the side close to installation platform 2, then poking plate 6 is lifted under the drive of lifting platform 4, then reciprocating movement mechanism 5 moves again, to transport the fin plate of arrangement to the above of operating station 3, to facilitate the assembly operation of heat exchanger.

[0035] In this embodiment, the top of the reciprocating movement mechanism 5 is provided with a poking plate 6, which is used at least for conveying the arranged fin plates to above the operating station 3;

[0036] Specifically, the top of the poking plate 6 is fixedly provided with linearly arranged poking teeth 61, the bottom of the poking plate 6 is fixed on the sliding seat 53, the poking teeth 61 are slidingly inserted above the rack 1, and the poking teeth 61 can be used to block and convey the fin plates.

[0037] In this embodiment, the upper side of the mounting table 2 is provided with a material tower 7, which is used at least for storing the fin plates;

[0038] Specifically, the material tower 7 includes a fixed sheath 71 mounted on one side of the top of the mounting table 2, and a movable sheath 72 slidingly arranged on the other side of the top of the mounting table 2. The inside of the fixed sheath 71 and the movable sheath 72 is provided with a positioning plate 73, and the outer wall of one side of the fixed sheath 71 and the movable sheath 72 is provided with a bolt 74 connected with the positioning plate 73. The lower side of one side of the fixed sheath 71 and the movable sheath 72 is provided with a flow guide shell 75 above the rack 1. The position of the positioning plate 73 in the fixed sheath 71 and the movable sheath 72 can be adjusted by the bolt 74, which is suitable for discharging the fin plates of different specifications. At the same time, the movable sheath 72 can change the mounting position above the mounting table 2. The fin plates in the fixed sheath 71 and the movable sheath 72 fall under the action of gravity, and the fin plates at the bottom of the fixed sheath 71 and the movable sheath 72 are pushed into the flow guide shell 75 by the pushing mechanism 8, so that the fin plates fall above the rack 1.

[0039] In this embodiment, the inside of the lower side of the mounting table 2 is provided with a pushing mechanism 8, which includes two parts. The upper part of the pushing mechanism 8 is used to push the fin plates in the material tower 7 to above the rack 1, and the lower part of the pushing mechanism 8 is used to arrange the fin plates on the rack 1 closely;

[0040] Specifically, the pushing mechanism 8 includes a gas cylinder 81 mounted in the inside of the mounting table 2. One end of the gas cylinder 81 is provided with a power rod 82. The upper side and the lower side of the power rod 82 are respectively provided with a driven rod one 83 and a driven rod two 84. When the gas cylinder 81 is started, the driven rod one 83 and the driven rod two 84 can be driven to move synchronously by the power rod 82.

[0041] Specifically, one end of the driven rod one 83 is provided with the push plate one 85, the push plate one 85 pushes the fin plate at the bottom of the fixed sheath 71 and the movable sheath 72 to the top of the rack 1 through the flow guide shell 75, one end of the driven rod two 84 is installed with the push plate two 86, the push plate two 86 can displace the fin plate at the bottom of the flow guide shell 75 above the rack 1, repeat the above steps, can arrange the fin plate in the material tower 7 inside closely above the rack 1.

[0042] The above only describes certain exemplary embodiments of the present application by way of illustration, without doubt, for those skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the present application.

Claims

1. A heat exchanger semi-automatic core assembling device comprising a frame (1), characterized in that, The top side of the rack (1) is fixedly provided with a mounting table (2), and the other side of the rack (1) is provided with an operation station (3); The lower side of the rack (1) is provided with a lifting table (4), and the upper side of the lifting table (4) is provided with a reciprocating moving mechanism (5), the top of the reciprocating moving mechanism (5) is provided with a poking plate (6), and the poking plate (6) is used at least for conveying the arranged fin plates to the upper side of the operation station (3); The upper side of the mounting table (2) is provided with a material tower (7), and the material tower (7) is used at least for storing the fin plates; The inner lower side of the mounting table (2) is provided with a pushing mechanism (8), and the pushing mechanism (8) comprises two parts, wherein the upper part of the pushing mechanism (8) is used for pushing the fin plates in the material tower (7) to the upper side of the rack (1), and the lower part of the pushing mechanism (8) is used for closely arranging the fin plates on the rack (1).

2. A heat exchanger semi-automatic core assembling device according to claim 1, characterized in that, The lifting table (4) comprises a lifter (41) fixedly arranged on the inner side of the rack (1), and the top of the lifter (41) is provided with a lifting plate (43).

3. A heat exchanger semi-automatic core assembling device according to claim 2, characterized in that, The reciprocating moving mechanism (5) comprises a bearing seat (51) fixedly arranged on the outer wall of the two sides of the top of the lifting plate (43), the outer wall of the top of the lifting plate (43) is provided with a guide rail (52), the upper side of the guide rail (52) is slidably connected with a sliding seat (53), the inner side of the bearing seat (51) is provided with a transmission rod (54), and the outer side of the transmission rod (54) is drivingly connected with a toothed belt (55).

4. A heat exchanger semi-automatic core assembling device according to claim 3, characterized in that, The top of the poking plate (6) is fixedly provided with linearly arranged poking teeth (61), and the bottom of the poking plate (6) is fixedly arranged on the sliding seat (53).

5. A heat exchanger semi-automatic core assembling device according to claim 1, characterized in that, The material tower (7) comprises a fixed sheath (71) arranged on one side of the top of the mounting table (2), and the other side of the top of the mounting table (2) is slidably provided with a movable sheath (72), the inner sides of the fixed sheath (71) and the movable sheath (72) are provided with adjusting plates (73), the outer walls of one side of the fixed sheath (71) and the movable sheath (72) are provided with bolt members (74) connected with the adjusting plates (73), and the lower side of one side of the fixed sheath (71) and the movable sheath (72) is provided with a flow guide shell (75) located above the rack (1).

6. A heat exchanger semi-automatic core assembling device according to claim 1, characterized in that, The pushing mechanism (8) comprises a gas cylinder (81) arranged in the inner side of the mounting table (2), one end of the gas cylinder (81) is provided with a power rod (82), and the upper side and the lower side of the power rod (82) are respectively provided with a first driven rod (83) and a second driven rod (84); One end of the first driven rod (83) is provided with a first pushing plate (85), and one end of the second driven rod (84) is provided with a second pushing plate (86).

Images