Open-width machine caustic soda liquid transfer system

By designing a liquid caustic soda transfer system, the problems of waste and safety hazards caused by the lack of centralized liquid caustic soda supply were solved, achieving efficient utilization of liquid caustic soda and production continuity, and reducing costs.

CN224106100UActive Publication Date: 2026-04-10荆州明吉智能制造有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-11
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional liquid caustic soda supply methods lack an effective transfer and allocation system in the textile printing and dyeing industry, making it difficult to make reasonable use of liquid caustic soda when a single flatbed printing press is under maintenance, resulting in waste and safety hazards.

Method used

Design a liquid alkali transfer system including a flat-width machine body, a pump, a liquid alkali transfer tank, and a liquid alkali batching tank. The system achieves centralized mixing and transfer of liquid alkali through gravity flow pipes and pumps, controls the flow of liquid alkali using ball valves, and is equipped with a stirrer and a pH sensor for liquid alkali preparation.

Benefits of technology

This system enables centralized allocation and transfer of liquid alkali, improving efficiency, reducing waste, ensuring production continuity, and lowering costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of textile printing and dyeing equipment, and discloses an open-width machine liquid caustic soda transfer system which comprises an open-width machine body, a transfer pump, a liquid caustic soda transfer tank and a liquid caustic soda batching tank, and the open-width machine body comprises a first open-width machine, a second open-width machine and a third open-width machine; a first self-flowing pipe is connected to the liquid caustic soda transfer tank, a self-remaining branch pipe is connected between the first self-flowing pipe and the open-width machine, a material pumping main pipe is connected to the material pumping pump, a material pumping branch pipe is connected between the material pumping main pipe and the open-width machine, and a feeding pipe is connected between the material pumping pump and the liquid caustic soda transfer tank. And a self-flowing pipe II is connected between the liquid caustic soda transfer tank and the liquid caustic soda batching tank. The utility model has the following advantages and effects: centralized allocation and transfer of the liquid caustic soda are realized, the use efficiency of the liquid caustic soda is improved, the waste is reduced, when a single open width machine is overhauled, the liquid caustic soda can be properly treated and reused, the production continuity is ensured, and the production cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to textile printing and dyeing equipment technical field, especially in kind of flat machine liquid alkali transfer system. BACKGROUND

[0002] Flat machine is a kind of commonly used equipment in textile printing and dyeing industry, mainly for the continuous processing of fabric. It can make the fabric in the state of flat expansion to carry out a series of process operations such as scouring, bleaching, dyeing, washing, etc., in the textile printing and dyeing industry, flat machine is often used for fabric treatment with liquid alkali.

[0003] The traditional liquid alkali supply mode is relatively dispersed, lacks effective transfer and deployment system, when a single flat machine needs to be overhauled, the remaining liquid alkali is difficult to utilize reasonably, not only causes waste, but also may bring safety hazard, therefore, a flat machine liquid alkali transfer system needs to be designed to solve the above problems.

[0004] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the present utility model and should not be regarded as an acknowledgment or any form of suggestion that it forms prior art that is already known to those of ordinary skill in the art. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a kind of flat machine liquid alkali transfer system to solve the above problems.

[0006] The above technical purpose of the utility model is realized by the following technical scheme: a kind of flat machine liquid alkali transfer system, comprising:

[0007] Flat machine main body, pumping pump, liquid alkali transfer tank and liquid alkali batching tank, the flat machine main body includes flat machine one, flat machine two and flat machine three;

[0008] Self-flow pipe one is connected on the liquid alkali transfer tank, self-flow branch pipe is connected between the self-flow pipe one and flat machine, pumping main pipe is connected on the pumping pump, pumping branch pipe is connected between the pumping main pipe and flat machine, feeding pipe is connected between the pumping pump and liquid alkali transfer tank, self-flow pipe two is connected between the liquid alkali transfer tank and liquid alkali batching tank.

[0009] The utility model further provides that: ball valve one is installed on the self-flow branch pipe, ball valve two is installed on the self-flow pipe one.

[0010] The utility model further provides that: ball valve three is installed on the pumping branch pipe, ball valve four is installed on the pumping main pipe.

[0011] By adopting the above technical scheme, pumping branch pipe and pumping main pipe are conveniently opened and closed.

[0012] The further setting of the utility model is that the emptying pipe one is connected to the main pipe, and the ball valve five is installed on the emptying pipe one.

[0013] The further setting of the utility model is that the emptying pipe two is connected to the liquid caustic soda transfer tank, and the ball valve six is installed on the emptying pipe two.

[0014] Through the above technical scheme, the liquid caustic soda in the liquid caustic soda transfer tank can be conveniently emptied.

[0015] The further setting of the utility model is that the ball valve seven and the ball valve eight are installed on the self-flow pipe two.

[0016] Through the above technical scheme, the self-flow pipe two is controlled to open and close.

[0017] The further setting of the utility model is that the emptying pipe three is connected to the self-flow pipe two, and the ball valve nine is installed on the emptying pipe three.

[0018] The further setting of the utility model is that the agitator and the PH sensor are installed on the liquid caustic soda batching tank, and the feeding pipe is installed on the top of the liquid caustic soda batching tank.

[0019] The utility model has the beneficial effects that:

[0020] The utility model realizes the centralized deployment and transfer of the liquid caustic soda, improves the use efficiency of the liquid caustic soda, reduces the waste, when a single flat machine is overhauled, the liquid caustic soda can be properly treated and reused, the continuity of production is ensured, and the production cost is reduced. DRAWINGS

[0021] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the drawings needed to be used in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to these drawings without the creative labor for the ordinary skilled in the art.

[0022] Figure 1 It is the structure schematic view of the flat machine liquid caustic soda transfer system that the utility model proposes.

[0023] In the drawing, 1, flat machine one;2, flat machine two;3, flat machine three;4, material pumping pump;5, liquid caustic soda transfer tank;6, liquid caustic soda batching tank;7, self-flow pipe one;8, self-flow branch pipe;9, ball valve one;10, ball valve two;11, main pipe;12, material pumping branch pipe;13, ball valve three;14, ball valve four;15, ball valve five;16, emptying pipe one;17, feeding pipe;18, emptying pipe two;19, ball valve six;20, self-flow pipe two;21, emptying pipe three;22, ball valve seven;23, ball valve eight;24, ball valve nine. DETAILED DESCRIPTION

[0024] In the description of the utility model, it needs to explain, unless another explicit stipulation and limit, the term " install ", " link ", " connect " should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connect, can be mechanical connection, also can be electrical connection, can be direct connection, also can be indirectly connected through the intermediate medium, can be the intercommunication of two elements, for the ordinary skilled person in the art, the specific meaning of the above-mentioned term in the utility model can be understood according of specific circumstances.

[0025] The technical solutions of the utility model will be clearly and completely described below in combination with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by the ordinary skilled person in the art without creative labor belong to the scope of protection of the utility model.

[0026] Referring to Figure 1 The utility model provides a kind of liquid alkali transfer system of spreader, comprising:

[0027] Spreader main body, pumping pump 4, liquid alkali transfer tank 5 and liquid alkali batching tank 6, spreader main body includes spreader one 1, spreader two 2 and spreader three 3, it needs to explain, not only including three spreaders, the number of spreader is regulated according to actual situation;

[0028] Self-flowing pipe one 7 is connected on liquid alkali transfer tank 5, and self-flowing pipe one 7 is connected with self-keeping branch pipe 8 between spreader, pumping main pipe 11 is connected on pumping pump 4, and pumping main pipe 11 is connected with pumping branch pipe 12 between spreader, feeding pipe 17 is connected between pumping pump 4 and liquid alkali transfer tank 5, and self-flowing pipe two 20 is connected between liquid alkali transfer tank 5 and liquid alkali batching tank 6.

[0029] Through the above structure, prepared liquid alkali is self-flowed into liquid alkali transfer tank 5, and the liquid alkali in liquid alkali transfer tank 5 is entered into spreader by self-flowing mode, and each spreader is further provided with pumping branch pipe 12, and pumping branch pipe 12 is connected with pumping pump 4 by pumping main pipe 11, when one of the spreaders needs to be stopped for maintenance, the liquid alkali in the spreader is discharged to liquid alkali transfer tank 5 for temporary storage by pumping pump 4, and the liquid alkali in liquid alkali transfer tank 5 can continue to be supplied to other spreaders.

[0030] Specifically, ball valve one 9 is installed on self-keeping branch pipe 8, ball valve two 10 is installed on self-flowing pipe one 7, ball valve three 13 is installed on pumping branch pipe 12, and ball valve four 14 is installed on pumping main pipe 11, it needs to explain, to facilitate the opening and closing control of self-keeping branch pipe 8, self-flowing pipe one 7, pumping branch pipe 12 and pumping main pipe 11.

[0031] Specifically, the draw main pipe 11 is connected with the emptying pipe one 16, and the ball valve five 15 is installed on the emptying pipe one 16. It should be noted that the liquid caustic soda in the flat machine is convenient for emptying treatment.

[0032] Specifically, the emptying pipe two 18 is connected with the liquid caustic soda transfer tank 5, and the ball valve six 19 is installed on the emptying pipe two 18. It should be noted that the liquid caustic soda in the liquid caustic soda transfer tank 5 is convenient for emptying treatment.

[0033] Specifically, the ball valve seven 22 and the ball valve eight 23 are installed on the self-flow pipe two 20, the emptying pipe three 21 is connected with the self-flow pipe two 20, and the ball valve nine 24 is installed on the emptying pipe three 21. It should be noted that the liquid caustic soda in the liquid caustic soda batching tank 6 is convenient for emptying treatment.

[0034] Specifically, the liquid caustic soda batching tank 6 is provided with a stirrer and a PH sensor, and a feeding pipe is installed on the top of the liquid caustic soda batching tank 6. It should be noted that when the liquid caustic soda is batching, the stirrer can be stirred, the PH sensor can monitor the PH value of the liquid caustic soda, until the required PH value is reached, and the feeding pipe is used for feeding.

[0035] Working principle:

[0036] S1: The liquid caustic soda batching tank 6 is used for preparing liquid caustic soda, and the prepared liquid caustic soda is self-flowed into the liquid caustic soda transfer tank 5 through the self-flow pipe two 20. The liquid caustic soda transfer tank 5 is connected with multiple flat machines through the self-flow pipe one 7 and the self-flow branch pipe 8, so that the liquid caustic soda in the liquid caustic soda transfer tank 5 enters the flat machine in a self-flowing manner.

[0037] S2: Each flat machine is also provided with a draw branch pipe 12, which is connected with the draw pump 4 through the draw main pipe 11. When one of the flat machines needs to be stopped for maintenance, the liquid caustic soda in the flat machine is discharged to the liquid caustic soda transfer tank 5 for temporary storage through the draw pump 4. The liquid caustic soda in the liquid caustic soda transfer tank 5 can continue to be supplied to other flat machines for use, realizing centralized deployment and transfer of the liquid caustic soda, improving the use efficiency of the liquid caustic soda, and reducing waste. When a single flat machine is maintained, the liquid caustic soda can be properly treated and reused, ensuring the continuity of production and reducing production cost.

[0038] S3: The emptying pipe one 16 is convenient for emptying the liquid caustic soda in the flat machine, the emptying pipe two 18 is convenient for emptying the liquid caustic soda in the liquid caustic soda transfer tank 5, and the emptying pipe three 21 is convenient for emptying the liquid caustic soda in the liquid caustic soda batching tank 6.

[0039] The above has carried out the detailed introduction to the liquid alkali transfer system of the flat machine provided by the utility model. The principle and implementation mode of the utility model are described by applying specific embodiments in this paper, and the above embodiment description is only used for helping to understand the method and core idea of the utility model. It should be pointed out that for ordinary skilled person in the art, without departing from the principle of the utility model, the utility model can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the utility model claim.

Claims

1. A leveler liquid caustic transfer system characterized by, Include: The open-width machine main body, pumping pump (4), liquid alkali transfer tank (5) and liquid alkali batching tank (6), the open-width machine main body includes open-width machine one (1), open-width machine two (2) and open-width machine three (3); The self-flow pipe one (7) is connected on the liquid alkali transfer tank (5), the self-flow pipe one (7) is connected with the open-width machine between the self-flow branch pipe (8), the pumping main pipe (11) is connected on the pumping pump (4), the pumping main pipe (11) is connected with the open-width machine between the pumping branch pipe (12), the pumping pump (4) and the liquid alkali transfer tank (5) are connected with the feeding pipe (17), the liquid alkali transfer tank (5) and the liquid alkali batching tank (6) are connected with the self-flow pipe two (20).

2. A liquor transfer system for an open-width machine according to claim 1, wherein, The ball valve one (9) is installed on the self-flow branch pipe (8), the ball valve two (10) is installed on the self-flow pipe one (7).

3. A liquor transfer system for an open-width machine according to claim 1, wherein, The ball valve three (13) is installed on the pumping branch pipe (12), the ball valve four (14) is installed on the pumping main pipe (11).

4. A liquor transfer system for an open-width machine according to claim 1, wherein, The emptying pipe one (16) is connected on the pumping main pipe (11), the ball valve five (15) is installed on the emptying pipe one (16).

5. A liquor transfer system for an open-width machine according to claim 1, wherein, The emptying pipe two (18) is connected on the liquid alkali transfer tank (5), the ball valve six (19) is installed on the emptying pipe two (18).

6. A liquor transfer system for an open-width machine according to claim 1, wherein, The ball valve seven (22) and the ball valve eight (23) are installed on the self-flow pipe two (20).

7. A liquor transfer system for an open-width machine according to claim 1, wherein, The emptying pipe three (21) is connected on the self-flow pipe two (20), the ball valve nine (24) is installed on the emptying pipe three (21).

8. A leveler liquid caustic transfer system according to claim 1 wherein, The agitator and the PH sensor are installed on the liquid alkali batching tank (6), the liquid alkali batching tank (6) top is installed with the feeding pipe.