Full-automatic rope hot-compression heading machine

Abstract

The utility model belongs to the field of rope head necking, and particularly relates to a full-automatic rope hot-compression heading machine which comprises a hot-compression heading machine body, a motor is arranged on one side of the hot-compression heading machine body, a material pulling clamping jaw is arranged on one side of the motor, and a front clamping jaw and a rear clamping jaw are fixedly connected to an inner cavity of the hot-compression heading machine body. The pulling clamping jaw drives the rope to move to the required length, the heat beam air cylinder drives the upper die to move downwards and be attached to the lower die, the rope is bunched through the clamping force and the heating temperature of the upper die base and the upper die, and the cutter air cylinder drives the blade to cut off the rope after bunching is completed. Then the pulling clamping jaw is used for driving the rope to move out of the upper die and the lower die, the pulling clamping jaw is loosened, the material is loosened and thrown down, and the pulling clamping jaw returns to the original point to work repeatedly, so that the pulling clamping jaw can drive the rope to move to the required length, and the pulling clamping jaw can pull out the rope after the rope is bundled, and personnel are not prone to being scalded by the upper die and the lower die; and the pulling accuracy of the rope is higher.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of rope necking, in particular to full -automatic rope hot compression head machine. BACKGROUND

[0002] The rope necking machine provides power through the air pressure system, extrudes the rope head with the mold, thereby realizing necking, controls the compression amount of the rope head and the temperature of the mold through the control of the cylinder limiter under the condition of pneumatic pressing, adopts the time meter to accurately control the compression time, realizes the reasonable collocation of time and strength and temperature, makes the rope head bear force evenly within ideal time, and realizes necking.

[0003] In the prior art, the rope necking is mainly operated by manual semi-automatic machine currently, and the rope needs to be placed under the heating mold for operation by manual operation, but improper operation can easily cause personnel scalding, and the length of the rope is mainly determined by manual material pulling, and the length accuracy is not high. UTILITY MODEL CONTENTS

[0004] In order to make up for the deficiency of the prior art, the full-automatic rope hot compression head machine is proposed to solve the problems that the rope necking is mainly operated by manual semi-automatic machine currently, the rope needs to be placed under the heating mold for operation by manual operation, improper operation can easily cause personnel scalding, and the length of the rope is mainly determined by manual material pulling, and the length accuracy is not high.

[0005] The utility model discloses a full-automatic rope hot compression head machine that adopts the technical scheme to solve the technical problems: full-automatic rope hot compression head machine, including hot compression head machine, the one side of hot compression head machine is provided with motor, the one side of motor is provided with material pulling clamping jaw, the inner chamber fixed connection of hot compression head machine has front clamping jaw and rear clamping jaw, the inner chamber fixed connection of hot compression head machine has heat beam cylinder, the bottom fixed connection of heat beam cylinder has upper die holder, the bottom fixed connection of upper die holder has upper die, the top fixed connection of hot compression head machine has lower die holder, the top fixed connection of lower die holder has lower die, the surface of upper die holder and lower die holder all is provided with heating tube hole and thermocouple hole.

[0006] As preferred, the inner cavity of the hot compression head machine is fixedly connected with a cutter cylinder, and the bottom of the cutter cylinder is fixedly connected with a blade.

[0007] As preferred, the top of the hot compression head machine is fixedly connected with a no-material sensor, and the side of the no-material sensor is fixedly connected with a knot sensor.

[0008] As preferred, the inner cavity of the hot compression head machine is fixedly connected with a lifting cylinder, and the bottom of the lifting cylinder is fixedly connected with a pressing block.

[0009] As preferred, the top of the lower die is fixedly connected with a positioning pin, and the surface of the upper die is provided with a threaded groove.

[0010] Preferably, the inner cavity of the hot compression head machine is fixedly connected to a bearing guide rod, and the bottom of the bearing guide rod is fixedly connected to the top of the upper mold base.

[0011] The advantages of this utility model are:

[0012] This invention involves passing a rope between a material-free sensor and a knot sensor, positioning it between the front grippers, and clamping it in place. After setting the basic parameters and the required length, the motor is started, using a belt to move the material-pulling grippers to the side of the rope, clamping it and moving it to the required length. Then, the front and rear grippers close, securing the rope. A lifting cylinder then moves a pressure block downwards, pressing the rope firmly into the lower mold. Simultaneously, a heat-jet cylinder moves the upper mold base and upper mold down, bringing them into contact with the lower mold base and lower mold. The rope is then shaped by the clamping force and heating temperature of the upper mold base and upper mold, achieved through the heating tubes inside the heating tube holes and the thermocouples. After shaping, a cutting cylinder uses a blade to cut the rope. Finally, the lifting cylinder... The cylinder and the heat-jet cylinder drive the pressure block and the upper mold base to move upwards respectively. Then, the material-pulling jaws drive the rope to move outside the upper mold base and the upper mold. Then, the material-pulling jaws are released, the material is released and thrown down, and the material-pulling jaws return to the original point. The work is repeated, so that the material-pulling jaws can clamp the rope and drive the rope to move to the required length. After shaping, the material-pulling jaws can also pull the rope backward. By pulling the rope through the material-pulling jaws, not only are personnel less likely to be burned by the upper and lower molds, but the rope pulling accuracy is also higher. This solves the problem that the current rope end shortening is mainly done manually by semi-automatic machines, which requires the person to place the rope under the heated mold. However, improper operation can easily cause personnel to be burned, and the rope length is mainly determined by manual pulling, which is not very accurate. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a three-dimensional schematic diagram of the overall equipment of this utility model;

[0015] Figure 2 This is a three-dimensional schematic diagram of the lifting cylinder of this utility model;

[0016] Figure 3 This is a three-dimensional schematic diagram of the material-free sensor of this utility model;

[0017] Figure 4 It is a three-dimensional schematic view of the lower die seat of the utility model;

[0018] Figure 5 It is a three-dimensional schematic view of the positioning pin of the utility model.

[0019] In the figure: 1, hot compression head machine; 2, motor; 3, material pulling clamp jaw; 4, front clamp jaw; 5, rear clamp jaw; 6, upper die seat; 7, lower die seat; 8, upper die; 9, lower die; 10, heating tube hole; 11, thermocouple hole; 12, hot beam cylinder; 13, cutter cylinder; 14, blade; 15, no material inductor; 16, knot inductor; 17, lifting cylinder; 18, briquetting; 19, positioning pin; 20, threaded groove; 21, bearing guide rod. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] The following will be combined with the drawings in the embodiments of the utility model, Figures 1-5 The application will be further described in detail,

[0022] The embodiments of the application disclose a full-automatic rope hot compression head machine. Figures 1-4 The full-automatic rope hot compression head machine comprises a hot compression head machine 1, one side of the hot compression head machine 1 is provided with a motor 2, one side of the motor 2 is provided with a material pulling clamp jaw 3, the inner cavity of the hot compression head machine 1 is fixedly connected with a front clamp jaw 4 and a rear clamp jaw 5, the inner cavity of the hot compression head machine 1 is fixedly connected with a hot beam cylinder 12, the bottom of the hot beam cylinder 12 is fixedly connected with an upper die seat 6, the bottom of the upper die seat 6 is fixedly connected with an upper die 8, the top of the hot compression head machine 1 is fixedly connected with a lower die seat 7, the top of the lower die seat 7 is fixedly connected with a lower die 9, the surfaces of the upper die seat 6 and the lower die seat 7 are both provided with a heating tube hole 10 and a thermocouple hole 11;

[0023] The front clamping jaw 4 and the rear clamping jaw 5 on the upper side of the hot compression head machine 1 can be used to clamp the rope, the upper die holder 6 can be driven by the hot beam cylinder 12 to move up and down, the lower die holder 7 is located on the lower side of the upper die holder 6 and can move close to and away from the upper die holder 6, the upper die 8 can be driven by the upper die holder 6 to move together, and the lower die 9 is located on the upper side of the lower die holder 7, the upper die 8 and the lower die 9 can cooperate to shape the rope, the heating pipe hole 10 on the surface of the upper die holder 6 and the lower die holder 7 can be used to put the heating pipe, and the thermocouple hole 11 can be used to place the thermocouple, so that the rope between the upper die holder 6 and the lower die holder 7 can be necked and formed by the heating pipe and the thermocouple, and the motor 2 is located on one side of the hot compression head machine 1 and can be connected to the pulling clamp 3 through a belt, the pulling clamp 3 can clamp the rope and drive the rope to move, so that the rope can be moved to the required length, and the pulling clamp 3 can also pull the rope backward after the rope is shaped, the pulling clamp 3 can pull the rope, so that the personnel are not easy to be scalded by the upper die 8 and the lower die 9, and the pulling precision of the rope is higher.

[0024] Referring to Figure 4 The inner cavity of the hot compression head machine 1 is fixedly connected with a cutter cylinder 13, the bottom of the cutter cylinder 13 is fixedly connected with a blade 14, and the blade 14 is located in the inner part of the upper die holder 6 and can be driven by the cutter cylinder 13 to move up and down, so that the rope can be cut off after the blade 14 moves.

[0025] Referring to Figure 3 The top of the hot compression head machine 1 is fixedly connected with a no-material sensor 15, one side of the no-material sensor 15 is fixedly connected with a knot sensor 16, and the rope can pass through the no-material sensor 15 and the knot sensor 16 before being placed between the upper die 8 and the lower die 9, so that the no-material sensor 15 and the knot sensor 16 can detect whether the rope is knotted and whether the rope is present or absent, respectively.

[0026] Referring to Figure 2 The inner cavity of the hot compression head machine 1 is fixedly connected with a lifting cylinder 17, the bottom of the lifting cylinder 17 is fixedly connected with a pressing block 18, the lifting cylinder 17 can drive the pressing block 18 to move up and down, and the pressing block 18 can press the rope tightly in the lower die 9 after moving, so that the rope is more stable.

[0027] Referring to Figure 5 The top of the lower die 9 is fixedly connected with a positioning pin 19, and the surface of the upper die 8 is provided with a threaded groove 20, the positioning pin 19 can guide and position the connection of the upper die 8 and the lower die 9, and the threaded groove 20 can enable the upper die 8 to be installed on the upper die holder 6 through bolts, so that the upper die 8 is convenient to disassemble.

[0028] Referring to Figure 4The inner cavity of the hot compression head machine 1 is fixedly connected with a bearing guide rod 21, the bottom of the bearing guide rod 21 is fixedly connected to the top of the upper die seat 6, and the bearing guide rod 21 can guide the upper die seat 6, so that the upper die seat 6 is not prone to deviation when moving in the hot compression head machine 1.

[0029] Working principle: when using the device, first pass the rope between the no-load inductor 15 and the knot inductor 16, and between the front clamping jaw 4, so as to be clamped by the front clamping jaw 4, then set the basic parameters and the required length, start the motor 2 to drive the material pulling clamping jaw 3 to move to the side of the rope through the belt, and clamp and drive the rope to the required length, then the front clamping jaw 4 and the rear clamping jaw 5 close to clamp the rope, then the lifting cylinder 17 drives the pressing block 18 to move downward to press the rope, so that the rope can be pressed in the lower die 9, at the same time, the hot beam cylinder 12 drives the upper die seat 6 and the upper die 8 to move downward and adhere to the lower die seat 7 and the lower die 9, the clamping force and heating temperature of the thermocouple upper die seat 6 and the upper die 8 are used to shape the rope, after shaping, the cutter cylinder 13 drives the cutter 14 to cut the rope, then the lifting cylinder 17 and the hot beam cylinder 12 drive the pressing block 18 and the upper die seat 6 to move upward respectively, then the material pulling clamping jaw 3 drives the rope to move out of the upper die seat 6 and the upper die 8, then the material pulling clamping jaw 3 is loosened, the material is thrown down, and the material pulling clamping jaw 3 returns to the original position, and the work is repeated, because the material pulling clamping jaw 3 can clamp the rope and drive the rope to move, so as to move to the required length, after shaping, the material pulling clamping jaw 3 can also pull the rope backward, through the pulling of the material pulling clamping jaw 3, not only the personnel is not easy to be scalded by the upper die 8 and the lower die 9, but also the rope pulling precision is higher, so as to solve the problem that the rope head necking is mainly operated by manual semi-automatic machine, the rope needs to be placed under the heating die for operation by manual, but improper operation is easy to cause personnel scalding, and the length of the rope is mainly determined by manual pulling, and the length precision is not high.

[0030] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A fully automatic rope heat compression head machine characterized in that: The utility model relates to a hot compression head machine, including hot compression head machine (1), one side of hot compression head machine (1) is provided with motor (2), one side of motor (2) is provided with material pulling clamp jaw (3), the inner chamber of hot compression head machine (1) is fixedly connected with front clamp jaw (4) and rear clamp jaw (5), the inner chamber of hot compression head machine (1) is fixedly connected with hot beam cylinder (12), the bottom of hot beam cylinder (12) is fixedly connected with upper die holder (6), the bottom of upper die holder (6) is fixedly connected with upper die (8), the top of hot compression head machine (1) is fixedly connected with lower die holder (7), the top of lower die holder (7) is fixedly connected with lower die (9), the surface of upper die holder (6) and lower die holder (7) is all set up with heating tube hole (10) and thermocouple hole (11).

2. The fully automatic rope heat compression head machine according to claim 1, characterized in that: The inner chamber of the hot compression head machine (1) is fixedly connected with a cutter cylinder (13), and the bottom of the cutter cylinder (13) is fixedly connected with a blade (14).

3. The fully automatic rope heat compression head machine according to claim 1, characterized in that: The top of the hot compression head machine (1) is fixedly connected with a no-material sensor (15), and one side of the no-material sensor (15) is fixedly connected with a knot sensor (16).

4. The fully automatic rope heat compression head machine according to claim 1, characterized in that: The inner chamber of the hot compression head machine (1) is fixedly connected with a lifting cylinder (17), and the bottom of the lifting cylinder (17) is fixedly connected with a pressing block (18).

5. The fully automated rope heat compression head machine of claim 1, wherein: The top of the lower die (9) is fixedly connected with a positioning pin (19), and the surface of the upper die (8) is provided with a threaded groove (20).

6. The fully automated rope heat compression head machine of claim 1, wherein: The inner chamber of the hot compression head machine (1) is fixedly connected with a bearing guide rod (21), and the bottom of the bearing guide rod (21) is fixedly connected to the top of the upper die holder (6).

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