Rapid cooling device for steam explosion feather meal

Abstract

The utility model discloses a quick cooling device for steam explosion feather meal, which relates to the technical field of feather meal production, and comprises an outer box body, the outer box body is supported on a bottom plate through a support, an inner cooling box is arranged in the outer box body, and the inner cooling box is connected in the outer box body through a plurality of springs. The two ends of the spring are connected with the inner peripheral side wall and the outer peripheral side wall of the inner cooling box and the outer box body respectively, a vibration motor is installed on the inner cooling box, and a sieve plate is arranged on the bottom wall of the inner cooling box. By means of the circulating refrigeration path among the circulating refrigeration equipment, the water inlet / outlet pipe, the stirring shaft, the hollow interlayer of the inner cooling box and the water cooling pipe, efficient circulation of cooling liquid in the inner cooling box is achieved, the temperature of feather meal can be rapidly reduced, protein denaturation and amino acid oxidation caused by high temperature are avoided, and the quality of feather meal is improved. And the side wall and the center of the inner cooling box can be cooled at low temperature, so that the uniformity of the cooling process is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the feather powder production technical field, concretely relates to a quick cooling device of steam explosion feather powder. BACKGROUND

[0002] Steam explosion (steam explosion) is a kind of pretreatment technology by high-temperature high-pressure steam instantaneous release pressure, make the physical structure of material broken down. It is applied to the processing of feather powder, mainly to efficiently decompose the keratin structure in feather, improve its availability. Its operation process is to place the feather in high-pressure reactor, and steam (pressure is usually 1.0-2.5 MPa, temperature 180-220 DEG C) is imported, maintains for several minutes after fast pressure relief, and the exploded feather is dried, crushed, and the feather powder is obtained. Steam explosion can destroy the cystine cross-linking structure of feather, release soluble peptide and small molecule amino acid, compared with chemical hydrolysis (such as strong acid and alkali treatment), there is no pollution by-product, and the energy consumption is lower. The temperature of the feather powder after steam explosion is higher (usually 80~100 DEG C), and the continuous high temperature can cause protein denaturation or amino acid oxidation, and the temperature needs to be reduced to room temperature (25~30 DEG C) by reasonable cooling treatment, to reduce the excessive damage of high temperature to protein, and avoid the high temperature leading to the moisture absorption and caking of feather powder, influence subsequent crushing or packaging.

[0003] At present, natural airing cooling, forced air cooling or water cooling are generally used to cool the feather powder, but it is easy to cause serious caking of feather powder due to slow cooling speed or high environmental humidity. Moreover, if the local overheating during cooling, the solubility of protein after cooling will be reduced, and the processing quality of feather powder will be affected. UTILITY MODEL CONTENTS

[0004] In view of the problems existing in the prior art, the utility model provides a kind of quick cooling device of steam explosion feather powder, by the combination of circulation refrigeration, vibration and stirring, realize the quick and even cooling of steam explosion feather powder, effectively prevent caking and protein denaturation, improve production efficiency and product quality, simultaneously have the advantages such as structure stable, easy to maintain and strong adaptability.

[0005] The utility model discloses a scheme that solves its technical problem is: a quick cooling device of steam explosion feather powder, including outer box, the outer box is supported on the bottom plate through support, is provided with the inner cooling box in the outer box, the inner cooling box is connected in the outer box through a plurality of springs, both ends of spring are connected in the inner cooling box and the inner and outer circumferential side wall of outer box, is installed vibration motor on the inner cooling box, the bottom wall of inner cooling box is sieve plate, is provided with bottom frame below the inner cooling box, and is provided with the lifting mechanism for driving bottom frame and moving up and down between sieve plate and bottom plate, the bottom frame includes the support plate and collection frame that are horizontally arranged, and are connected through compression spring between support plate and collection frame, and the sieve hole on sieve plate is used for plugging after collection frame close sieve plate,

[0006] Still include refrigeration mechanism and stirring subassembly, be provided with stirring shaft in the inner cooling box, the stirring shaft is hollow structure, the refrigeration mechanism includes the circulating refrigeration equipment of installation on the outer box, is connected with inlet / outlet water pipe respectively at the entrance and the export of circulating refrigeration equipment, the inlet / outlet water pipe is connected respectively in the hollow interlayer of inner cooling box side wall and the end of stirring shaft, and stirring shaft and the hollow interlayer of inner cooling are connected through water cooling pipe, and the circulating refrigeration path is formed between circulating refrigeration equipment, inlet / outlet water pipe, stirring shaft, the hollow interlayer of inner cooling, water cooling pipe.

[0007] Further, the stirring subassembly includes a stirring motor mounted above the outer box, the upper end of the stirring shaft is fitted through the shaft seat on the top wall of the outer box, the lower end and the hollow stirring rod connected thereto are arranged in the inner cooling box, a through hole is formed in the top center of the inner cooling box for allowing the stirring shaft to pass through, and a gear meshing with each other is fixedly fitted on the output end of the stirring motor and the stirring shaft.

[0008] Further, the upper and lower ends of the stirring shaft are respectively fitted with a rotary joint, one side of the inlet / outlet water pipe is connected to the upper end of the hollow stirring shaft through the rotary joint, and a water cooling pipe is arranged in a cross shape at the bottom of the inner cooling box, the center of the water cooling pipe is connected to the lower end of the stirring shaft through the rotary joint, and the outer end of the water cooling pipe is connected to the hollow interlayer of the inner cooling box.

[0009] Further, the lifting mechanism includes a drive motor mounted on one side of the support, a vertically arranged screw rod is fixedly fitted on the output end of the drive motor, a nut is threadedly fitted on the screw rod, the nut is fixedly connected to the support plate, a slide rod is vertically fixed on the other side of the support, a slide sleeve is slidably fitted on the slide rod, and the slide sleeve is fixedly connected to the support plate.

[0010] Further, a through groove is formed on the outer box, and a feeding port is arranged above the inner cooling box, the feeding port is movably fitted through the through groove.

[0011] Further, the water-cooled pipe close to the side wall of the inner cooling box is arranged as a flexible pipe.

[0012] Further, the inner cooling box is connected in the outer box body through a rope.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The utility model discloses a circulating refrigeration path between the circulating refrigeration equipment, inlet / outlet water pipe, stirring shaft, the hollow interlayer of inner cooling box and water-cooled pipe, realizes the efficient circulation of cooling liquid in the inner cooling box, can reduce the temperature of feather powder quickly, avoids the protein denaturation and amino acid oxidation caused by high temperature, and the side wall and the center of the inner cooling box can be low-temperature cooling, improves the uniformity of the cooling process.

[0015] The inner cooling box is connected in the outer box body through a spring, and the vibration motor installed on the inner cooling box makes it vibrate, and the stirring motor drives the stirring shaft to stir the feather powder, so that the feather powder is uniformly dispersed, the caking is effectively prevented, and the uniformity of the cooling process is further ensured.

[0016] The bottom frame, supporting plate and collection frame are connected through compression springs, can block the sieve hole on the sieve plate to prevent the feather powder from leaking out, and can move up and down under the drive of the lifting mechanism to realize the screening and collection of the feather powder, and the lifting mechanism adopts the combination of driving motor, screw rod, nut, slide rod and slide sleeve to ensure the stable movement of the bottom frame. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the whole structure schematic diagram of the utility model;

[0018] Figure 2 It is the front view sectional structure schematic diagram of the utility model;

[0019] Figure 3 It is the internal structure schematic diagram of the outer box body of the utility model;

[0020] Figure 4 It is the inner cooling box structure schematic diagram of the utility model;

[0021] Figure 5 It is the bottom frame and lifting mechanism structure schematic diagram of the utility model.

[0022] In the figure: 1, the outer box body; 2, support; 3, bottom plate; 4, inner cooling box; 41, feed inlet; 42, hollow sandwich; 43, sieve plate; 44, through hole; 5, spring; 6, vibration motor; 7, stirring assembly; 71, stirring motor; 72, main gear; 73, hollow stirring shaft; 74, from the gear; 8, refrigeration mechanism; 81, circulating refrigeration equipment; 82, inlet / outlet water pipe; 83, rotary joint; 84, water cooling pipe; 9, bottom frame; 91, support plate; 92, collection frame; 93, compression spring; 10, lifting mechanism; 101, drive motor; 102, screw; 103, nut; 104, slide rod; 105, slide sleeve; 11, rope, 12, bolt. DETAILED DESCRIPTION

[0023] The utility model is further explained below in connection with the drawings and embodiments.

[0024] Please refer to Figures 1-5 The utility model provides a kind of quick cooling device of steam explosion feather powder technical scheme: EMBODIMENT

[0025] Please refer to Figures 1 to 5 The utility model provides a kind of quick cooling device of steam explosion feather powder, it mainly includes outer box body 1, support 2, bottom plate 3, inner cooling box 4, vibration motor 6, stirring assembly 7, refrigeration mechanism 8, bottom frame 9, lifting mechanism 10 and the like component.

[0026] Outer box body 1 is the shell of entire feather powder cooling device, is supported on bottom plate 3 by support 2, overall adopts stainless steel material, is corrosion resistant and convenient to clean, inner cooling box 4 is located in outer box body 1 inside, and they are elastically connected by multiple springs 5 between, both ends of spring 5 are fixed on the inner and outer circumferential sidewall of inner cooling box 4 and outer box body 1, play the role of shock absorption, vibration motor 6 is installed on inner cooling box 4, and vibration motor 6 can produce vibration, makes the feather powder in inner cooling box 4 evenly dispersed, prevents clumping, a through slot is set up on outer box body 1, and the upper portion of inner cooling box 4 is provided with feed inlet 41, and feed inlet 44 is movably penetrated in through slot, and there is certain gap between feed inlet 44 and outer box body 1, when inner cooling box 4 is vibrated, feed inlet 41 will not directly affect outer box body 1.

[0027] The bottom wall of the inner cooling box 4 is a sieve plate 43, sieve holes are formed on the sieve plate 43, the hole diameter is 2-3 mm, which is used for filtering the cooled feather powder, the bottom frame 9 is arranged below the inner cooling box 4, and the bottom frame 9 comprises a support plate 91 and a collection frame 92 arranged horizontally, the support plate 91 and the collection frame 92 are connected through a plurality of compression springs 93 arranged vertically, the upper and lower ends of the compression springs 93 are connected to the upper and lower opposite end faces of the support plate 91 and the collection frame 92 respectively, the compression springs 93 play a buffering effect between the support plate 91 and the collection frame 92, and the bottom frame 9 plays a role of plugging the sieve holes or releasing the feather powder collected from the sieve holes.

[0028] The stirring assembly 7 comprises a stirring motor 71 and a stirring shaft 73, the stirring motor 71 is installed above the outer box body 1, the upper end of the stirring shaft 73 is sleeved on the top wall of the outer box body 1 through a shaft seat, and the lower end is arranged in the inner cooling box 4, the output end of the stirring motor 71 is fixedly sleeved with a main gear 72, the upper end of the stirring shaft 73 is fixedly sleeved with a driven gear 74, and the main gear 72 and the driven gear 74 are meshed with each other, and the lower end of the stirring shaft 73 is uniformly connected with a plurality of stirring rods, the stirring rods can be uniformly stirred in the inner cooling box by starting the stirring motor 71 to drive the stirring shaft to rotate, the material is further dispersed and the heat exchange is enhanced, so that the feather powder in the inner cooling box is rapidly cooled and cooled, and the uniformity and speed of the feather powder cooling are improved.

[0029] A through hole 44 is formed in the center of the top of the inner cooling box 4, the stirring shaft 73 is movably inserted through the through hole 44, so that a certain gap is left between the stirring shaft 73 and the inner cooling box 4, and the vibration force generated when the inner cooling box 4 vibrates cannot be directly transmitted to the stirring shaft.

[0030] The stirring shaft 73 and the stirring rod are hollow structures, and the refrigerating mechanism 8 comprises a circulating refrigerating device 81 installed on the outer box body 1, and the inlet and outlet of the circulating refrigerating device 81 are respectively connected with the water inlet / outlet pipes 82, and the two water inlet / outlet pipes 82 are respectively connected with the hollow interlayer 42 of the side wall of the inner cooling box 4 and the end of the stirring shaft 73. Specifically, the upper and lower ends of the stirring shaft 73 are respectively sleeved with rotary joints 83, one side of the water inlet / outlet pipe is connected with the upper end of the hollow stirring shaft 73 through the rotary joint, and one side of the water inlet / outlet pipe is communicated with the hollow interlayer 42 of the side wall of the inner cooling box 4. The hollow interlayer 42 of the inner cooling box 4 and the stirring shaft 73 are further connected through the water cooling pipe 84. The water cooling pipe 84 is arranged in a cross shape at the bottom of the inner cooling box, the center of the water cooling pipe 84 is connected with the lower end of the stirring shaft 73 through the rotary joint below, and the outer end of the water cooling pipe 84 is connected with the hollow interlayer of the inner cooling box 4. A circulating refrigerating path is formed between the circulating refrigerating device 81, the water inlet / outlet pipes 82, the stirring shaft 73, the hollow interlayer 42 of the inner cooling box 4 and the water cooling pipe 84, so that the cooling water can flow in the hollow interlayer 42 of the inner cooling box 4 and the hollow stirring shaft 73 through the water cooling pipe 84 and the water inlet / outlet pipes 82, and the feather powder in the inner cooling box 4 is cooled and cooled.

[0031] The water cooling pipe 84 close to the side wall of the inner cooling box 4 is arranged as a flexible pipe to adapt to the deformation caused by the vibration of the inner cooling box 4, and does not affect the normal rotation of the stirring shaft, preventing the water cooling pipe 84 from being damaged due to rigid connection.

[0032] The lifting mechanism 10 is used to drive the bottom frame 9 to move up and down between the sieve plate 43 and the bottom plate 3. When the collecting frame 92 moves to the topmost position, the collecting frame 92 is close to the sieve plate 43, and the sieve holes on the sieve plate 43 can be blocked by the collecting frame 92 to prevent the feather powder in the inner cooling box 4 from leaking out. When the collecting frame 92 moves away from the sieve plate, the sieve holes are opened, and at this time, the inner cooling box 4 continues to vibrate to vibrate and screen the feather powder in the box through the sieve plate. The dispersed feather powder falls into the collecting frame after screening for subsequent removal. The caked feather powder cannot pass through the sieve holes, thereby realizing automatic screening of the caked feather powder.

[0033] The lifting mechanism 10 comprises a driving motor 101 installed on one side of the vertical column of the support 2. The output end of the driving motor 101 is fixedly sleeved with a vertical screw rod 102. The screw rod 102 is threadedly sleeved with a nut 103. The nut 103 is fixedly connected with the supporting plate 91. The other side of the support 2 is vertically fixed with a sliding rod 104. The sliding rod 104 is slidably sleeved with a sliding sleeve 105. The sliding sleeve 105 is fixedly connected with the supporting plate 91. Through the operation of the driving motor 101, the screw rod 102 can be driven to rotate. Under the cooperation of the screw rod 102 and the nut 103, and under the synchronous limiting and guiding action of the sliding rod 104 and the sliding sleeve 105, the bottom frame 9 can be stably driven to move up and down to approach or move away from the sieve plate.

[0034] The sieve plate 43 is hinged to the bottom of the inner cooling box 4 and locked by the pin 12. The sieve plate 43 can be opened from the bottom of the inner cooling box 4 to clean up any remaining small amount of clumps of feather powder.

[0035] In practical use, the rapid cooling device for steam-exploded feather powder of this utility model first controls the bottom frame 9 to move upward through the lifting mechanism 10 until the collection frame 92 is close to the lower part of the sieve plate 43, blocking the sieve holes. Then, the steam-exploded feather powder enters the inner cooling box 4 from the feed inlet 41. The vibration motor 6 is started, and the inner cooling box 4 vibrates. The vibration makes the feather powder evenly dispersed in the inner cooling box 4. At the same time, the stirring motor 71 drives the stirring shaft 73 to rotate, and the feather powder is evenly stirred. The combination of vibration and stirring functions further prevents the feather powder from clumping.

[0036] Meanwhile, the refrigeration mechanism 8 continues to work, and the circulating refrigeration equipment 81 delivers coolant to the hollow jacket 42 and stirring shaft 73 of the inner cooling box 4 through the inlet / outlet water pipes 82, so that the coolant circulates and cools down in the hollow jacket 42 and stirring shaft 73, thus cooling the feather powder. After cooling, the temperature of the feather powder decreases, avoiding protein denaturation and amino acid oxidation caused by high temperature. When the feather powder has cooled down, the lifting mechanism 10 controls the bottom frame 9 to move downward, and the vibration motor 6 is started again to drive the inner cooling box 4 to vibrate and screen the feather powder in the box. A large amount of dispersed feather powder falls into the collection frame after screening to be removed later. A small amount of clumped feather powder cannot pass through the sieve holes and remains in the inner cooling box 4, realizing the automatic removal of clumped feather powder. Example

[0037] Based on Embodiment 1, in order to further improve the support stability of the inner cooling box 4 inside the outer casing 1, such as... Figure 3 As shown, a rope 11 is installed on the top of the inner cooling box 4. The upper end of the rope 11 is pulled and fixed to the top of the outer box 1, and the rope plays an auxiliary fixing role. By pulling the rope 11, the inner cooling box can be lifted, which can share the weight of the inner cooling box with the spring 5. This solves the problem that the inner cooling box 4 is easily fatigued and failed due to the rapid fatigue of the spring due to the weight of the inner cooling box 4 itself, which is connected by the spring alone.

[0038] The above description is only a preferred embodiment of the present utility model and does not limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for rapid cooling of steam exploded feather meal, comprising an outer box body supported on a base plate by a support, an inner cooling box being provided in the outer box body, characterised in that: The inner cooling box is connected in the outer box body through a plurality of springs, two ends of the spring are connected to the inner and outer circumferential sidewalls of the inner cooling box and the outer box body respectively, a vibration motor is installed on the inner cooling box, a bottom wall of the inner cooling box is a sieve plate, a bottom frame is arranged below the inner cooling box, and a lifting mechanism for driving the bottom frame to move up and down between the sieve plate and the bottom plate is arranged. A refrigeration mechanism and a stirring assembly are further included, a stirring shaft is arranged in the inner cooling box, the stirring shaft is a hollow structure, the refrigeration mechanism includes a circulating refrigeration device installed on the outer box body, inlet and outlet water pipes are connected to the inlet and outlet of the circulating refrigeration device respectively, the inlet and outlet water pipes are connected to the hollow interlayer of the inner cooling box sidewall and the end of the stirring shaft respectively, and the stirring shaft and the hollow interlayer of the inner cooling box are connected through a water cooling pipe, a circulating refrigeration path is formed between the circulating refrigeration device, the inlet and outlet water pipes, the stirring shaft, the hollow interlayer of the inner cooling box and the water cooling pipe.

2. A device for rapid cooling of steam exploded feather meal as claimed in claim 1, wherein: The stirring assembly includes a stirring motor installed above the outer box body, the upper end of the stirring shaft is penetrated and sleeved on the top wall of the outer box body through a shaft seat, the lower end and the hollow stirring rod connected thereto are arranged in the inner cooling box, a through hole for allowing the stirring shaft to pass through is arranged at the center of the top of the inner cooling box, and gears meshing with each other are fixedly sleeved on the output end of the stirring motor and the stirring shaft.

3. A flash cooling device for steam exploded feather meal as claimed in claim 1, wherein: Rotary joints are sleeved on the upper and lower ends of the stirring shaft respectively, one side of the inlet and outlet water pipe is connected to the upper end of the hollow stirring shaft through the rotary joint, and the water cooling pipe is arranged in a cross shape at the bottom of the inner cooling box, the center of the water cooling pipe is connected to the lower end of the stirring shaft through the rotary joint, and the outer end of the water cooling pipe is connected to the hollow interlayer of the inner cooling box.

4. A flash cooling device for steam exploded feather meal as claimed in claim 1, wherein: The lifting mechanism includes a driving motor installed on one side of a support, a vertically arranged screw rod is fixedly sleeved on the output end of the driving motor, a nut is threadedly sleeved on the screw rod, the nut is fixedly connected to the support plate, and a slide rod is vertically fixed on the other side of the support, a slide sleeve is slidably sleeved on the slide rod, and the slide sleeve is fixedly connected to the support plate.

5. A flash cooling device for steam exploded feather meal as claimed in claim 1, wherein: A through groove is arranged on the outer box body, and a feeding port is arranged above the inner cooling box and penetrates the through groove.

6. A flash cooling device for steam exploded feather meal as claimed in claim 3, wherein: The water cooling pipe close to the sidewall of the inner cooling box is arranged as a flexible hose.

7. A flash cooling device for steam exploded feather meal as claimed in claim 1 wherein: The inner cooling box is connected in the outer box body through a rope.

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