Heat exchanger with quickly disassembled and assembled baffle plates

By using snap-fit ​​grooves and positioning components between the baffle and the fixed frame, the baffle can be quickly disassembled and assembled, solving the problems of complex installation and slow disassembly of traditional baffles, and improving the operational stability and efficiency of the heat exchanger.

CN224108682UActive Publication Date: 2026-04-10JIANGSU ZHONGYI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The installation process of traditional baffles is complicated, requires a lot of time and effort, and requires welding for fixation, resulting in slow disassembly and assembly efficiency.

Method used

The baffle plate uses a snap-fit ​​groove at its end to engage with the surface of the fixed frame, and is positioned by a positioning assembly, including internal and external positioning mechanisms. It utilizes the cooperation of plug-in blocks, trapezoidal blocks, screws and arc plates to achieve quick assembly and disassembly.

Benefits of technology

It simplifies the installation process, reduces installation difficulty, shortens the time, improves disassembly and assembly efficiency, and ensures the stability of the baffle plate during operation, thereby enhancing the operational reliability and efficiency of the heat exchanger.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat exchanger with quickly assembled and disassembled baffle plates, which comprises a heat exchanger, a heat exchange assembly is arranged in the heat exchanger, the heat exchange assembly comprises the baffle plates and heat exchange tubes, the plurality of baffle plates are uniformly arranged in the heat exchanger, the heat exchange tubes are connected among the plurality of baffle plates, and the heat exchange tubes are arranged in the heat exchanger. Fixing frames are installed at the upper end and the lower end of the heat exchange assembly, clamping grooves are formed in the ends of the baffle plates, the clamping grooves are movably connected to the surfaces of the fixing frames in a clamped mode, and a plurality of positioning assemblies are evenly arranged on the surfaces of the fixing frames. The installation difficulty is reduced, the installation time is shortened, and the complexity of manual operation is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to heat exchanger technical field especially relates to a baffle quick dismounting's heat exchanger. BACKGROUND

[0002] Heat exchanger is the equipment that passes on the part heat of hot fluid to cold fluid, also called heat exchanger. Heat exchanger holds an important position in chemical industry, petroleum, power, food and other many industrial production, and heat exchanger can be used as heater, cooler, condenser, evaporator and reboiler etc. in chemical production, and is widely used.

[0003] For example, Chinese invention patent (CN109798785B) discloses a longitudinal baffle plate type heat exchanger, the longitudinal baffle plate type heat exchanger includes shell, tube sheet and tube bundle, and the tube bundle is installed in the shell through the tube sheet. The longitudinal baffle plate type heat exchanger further includes a mesh support plate, which is arranged in the shell. The mesh support plate has a plurality of limiting holes for inserting the tube bundle and a plurality of flow holes for communicating the two sides of the mesh support plate. The tube bundle is inserted into the limiting holes. The application fixes the tube bundle through the mesh support plate, which has good effectiveness in overall fixation and can avoid vibration and deformation of the tube bundle during use. In addition, the flow holes provided on the mesh support plate can also communicate the two sides of the mesh support plate, which is conducive to the normal flow of the shell-side medium along the tube length of the tube bundle. In this way, the mesh support plate can not only support the tube bundle transversely, but also does not affect the flow of the shell-side medium, and has good use effect.

[0004] However, the inventor found that the traditional workers need to spend a lot of time and energy to install the baffle, and need to weld and fix the baffle, which makes the installation process more complex and the disassembly and assembly efficiency of the baffle slower. CONTENT OF THE UTILITY MODEL

[0005] Therefore, it is necessary to solve the above technical problems, and the traditional workers need to spend a lot of time and energy to install the baffle, and need to weld and fix the baffle, which makes the installation process more complex and the disassembly and assembly efficiency of the baffle slower.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] The utility model provides a baffle quick dismounting's heat exchanger, it includes heat exchanger, the inside of heat exchanger is provided with heat exchange subassembly, the heat exchange subassembly includes baffle and heat exchange pipe, a plurality of baffles are evenly arranged in the inside of heat exchanger, and the heat exchange pipe is connected between a plurality of baffles, and the upper and lower ends of heat exchange subassembly are all installed with fixed frame, the end of baffle is provided with the joint groove, the joint groove is movably connected in the surface of fixed frame, the surface of fixed frame is evenly provided with a plurality of positioning assembly, the positioning assembly is matched with baffle, and the positioning assembly is used for positioning baffle.

[0008] As a preferred embodiment of the baffle quick dismounting's heat exchanger provided by the utility model, the positioning assembly includes an internal positioning mechanism and an external positioning mechanism, the internal positioning mechanism is matched with the inside of the joint groove, and the external positioning mechanism is matched with the outer surface of the baffle.

[0009] As a preferred embodiment of the baffle quick dismounting's heat exchanger provided by the utility model, the inside of the fixed frame is provided with a center groove, the internal positioning mechanism includes a plug-in block, two plug-in blocks are symmetrically installed at the bottom end of the center groove, the surface of the plug-in block penetrates the fixed frame, two plug-in grooves are symmetrically provided in the inner wall of the joint groove, the two plug-in blocks are matched with the two plug-in grooves respectively, and the plug-in block is movably plugged in the plug-in groove.

[0010] As a preferred embodiment of the baffle quick dismounting's heat exchanger provided by the utility model, a trapezoidal block is arranged at the center of the center groove, the trapezoidal block is between the two plug-in blocks, one end of the plug-in block close to the trapezoidal block is provided as an inclined surface, and the end surface of the trapezoidal block is slidably matched with the inclined surface of the plug-in block.

[0011] As a preferred embodiment of the baffle quick dismounting's heat exchanger provided by the utility model, a T-shaped sliding block is fixedly arranged at the bottom of the end surface of the trapezoidal block, a T-shaped sliding groove is provided in the surface of the inclined surface, and the T-shaped sliding block is slidably installed in the T-shaped sliding groove.

[0012] As a preferred embodiment of the baffle quick dismounting's heat exchanger provided by the utility model, a screw is rotatably installed at the top of the trapezoidal block, and the screw penetrates the fixed frame through the threaded surface.

[0013] As a preferred embodiment of the baffle quick dismounting's heat exchanger provided by the utility model, the external positioning mechanism includes an arc-shaped plate, the arc-shaped plate is arranged directly above the joint groove, the screw movably penetrates the arc-shaped plate, a recess groove is provided in the middle end of the top of the arc-shaped plate, and the top of the screw movably locates in the recess groove.

[0014] As a preferred implementation form of the heat exchanger with the baffle plate quick dismounting provided by the utility model, the four end corners of the arc-shaped plate are all provided with side plates.

[0015] As a preferred implementation form of the heat exchanger with the baffle plate quick dismounting provided by the utility model, the surface of the screw near the top is provided with two shielding discs, and the two shielding discs are respectively arranged inside the recessed groove and at the bottom of the arc-shaped plate.

[0016] As a preferred implementation form of the heat exchanger with the baffle plate quick dismounting provided by the utility model, the top of the screw is provided with a cross countersunk head.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The baffle plate is positioned by the positioning assembly through the clamping groove at the end of the baffle plate and the surface of the fixing frame, so that the installation process of the baffle plate is simple and direct, the installation difficulty is reduced, the installation time is shortened, and the complexity of manual operation is reduced.

[0019] Moreover, the baffle plate can be accurately positioned in the heat exchanger, displacement and shaking of the baffle plate in the running process due to fluid impact or equipment vibration are avoided, the stability of the heat exchange assembly in operation is ensured, and the heat exchange efficiency and working reliability of the whole heat exchanger are improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the scheme in the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0021] Figure 1 It is a whole structure diagram of the heat exchanger;

[0022] Figure 2 It is an internal structure diagram of the heat exchanger;

[0023] Figure 3 It is a structure diagram of the heat exchange assembly;

[0024] Figure 4 It is a main view of the heat exchange assembly and a partial sectional view;

[0025] Figure 5 It is Figure 4 It is an enlarged view of A in the middle;

[0026] Figure 6 It is Figure 3Enlarged view at B.

[0027] The reference signs in the figures are explained as follows:

[0028] 1, heat exchanger; 2, baffle plate; 3, fixed frame; 4, clamping groove; 5, positioning assembly; 6, arc plate; 7, recessed groove; 8, screw; 9, shielding disc; 10, center groove; 11, trapezoidal block; 12, plug-in block; 13, T-shaped sliding groove; 14, T-shaped sliding block; 15, plug-in groove; 16, side plate. DETAILED DESCRIPTION

[0029] In order to make the personnel in the technical field better understand the utility model scheme, the technical scheme in the utility model embodiments will be described clearly and completely below in combination with the drawings in the utility model embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the utility model.

[0030] As described in the background, the traditional workers need to spend a lot of time and effort to install the baffle plate, and need to weld and fix the baffle plate, the installation process is relatively complex, and the disassembly and assembly efficiency of the baffle plate is slow.

[0031] In order to solve this technical problem, the utility model provides a heat exchanger with quick disassembly and assembly of baffle plate, which comprises a heat exchanger 1, the inside of the heat exchanger 1 is provided with a heat exchange assembly, the heat exchange assembly comprises a baffle plate 2 and a heat exchange pipe, a plurality of baffle plates 2 are evenly arranged in the inside of the heat exchanger 1, the heat exchange pipes are connected between the plurality of baffle plates 2, the upper and lower ends of the heat exchange assembly are both provided with a fixed frame 3, the end of the baffle plate 2 is provided with a clamping groove 4, the clamping groove 4 is movably clamped on the surface of the fixed frame 3, a plurality of positioning assemblies 5 are evenly arranged on the surface of the fixed frame 3, the positioning assembly 5 is matched with the baffle plate 2, and the positioning assembly 5 is used for positioning the baffle plate 2.

[0032] The baffle plate 2 is an important part of the heat exchanger 1, which can improve the heat transfer effect of the heat exchanger and provide certain support for the heat exchange pipe.

[0033] Through the design of the positioning assembly 5, the installation process of the baffle plate 2 is simple and direct, the installation difficulty is reduced, the installation time is shortened, and the complexity of manual operation is reduced. EMBODIMENT

[0034] Please refer to Figure 2 , 3The baffle plate quick dismounting heat exchanger, the positioning assembly 5 includes an internal positioning mechanism and an external positioning mechanism, the internal positioning mechanism is matched with the inside of the clamping groove 4, and the external positioning mechanism is matched with the outer surface of the baffle plate 2.

[0035] The internal positioning mechanism is matched with the inside of the clamping groove 4, accurate positioning guidance can be provided from the inside of the clamping groove 4, the baffle plate 2 is accurately installed to a preset position, the connection between the baffle plate 2 and the fixing frame 3 is more accurate, the accuracy of the installation of the entire heat exchange assembly is ensured, the external positioning mechanism is matched with the outer surface of the baffle plate 2, positioning is applied from the outside of the baffle plate 2, and the internal positioning mechanism is cooperated with the external positioning mechanism, so that an internal-external combined positioning mode is formed, the stability of the positioning of the baffle plate 2 is greatly enhanced, the baffle plate 2 can be effectively prevented from shaking and moving during the operation of the heat exchanger, and the stability of the heat exchange process is ensured. Embodiment

[0036] Further optimization of the first embodiment is specifically as shown in Figures 3-6 .

[0037] The fixing frame 3 is internally provided with a center groove 10, the internal positioning mechanism includes plug-in blocks 12, two plug-in blocks 12 are symmetrically installed at the bottom of the center groove 10, the surfaces of the plug-in blocks 12 penetrate through the fixing frame 3, two plug-in grooves 15 are symmetrically formed in the inner wall of the clamping groove 4, the two plug-in blocks 12 are matched with the two plug-in grooves 15 respectively, and the plug-in blocks 12 are movably plugged into the plug-in grooves 15.

[0038] After the plug-in blocks 12 are inserted into the plug-in grooves 15, the end portions of the baffle plate 2 are supported and positioned, the movement of the baffle plate 2 in the front-rear direction is limited, the baffle plate 2 is prevented from moving due to factors such as fluid impact or equipment vibration, the stability of the connection between the baffle plate 2 and the fixing frame 3 is enhanced, the service life of the heat exchange assembly is prolonged, in the installation process, the plug-in matching mode is simple and direct, so that an operator can quickly position and install the baffle plate 2 and the fixing frame 3, the installation difficulty is reduced, the installation efficiency is improved, and the installation time and labor cost are reduced.

[0039] A trapezoidal block 11 is arranged at the center of the center groove 10, the trapezoidal block 11 is between the two plug-in blocks 12, one end of the plug-in block 12 close to the trapezoidal block 11 is provided as an inclined surface, and the end surface of the trapezoidal block 11 is slidably matched with the inclined surface of the plug-in block 12.

[0040] When the trapezoidal block 11 is pushed down, due to the sliding fit between the end face of the trapezoidal block 11 and the inclined face of the plug-in block 12, as the trapezoidal block 11 descends, it will extrude the inclined face of the plug-in block 12, and this extrusion will make the plug-in block 12 move outward along the horizontal direction, and finally the plug-in block 12 is inserted into the corresponding plug-in groove 15 in the inner wall of the clamping groove 4, thereby realizing the positioning and fixing of the baffle plate 2. By operating one trapezoidal block 11, the actions of two plug-in blocks 12 can be controlled at the same time, the baffle plate 2 is quickly positioned, the installation efficiency of the baffle plate 2 is greatly improved, and the maintenance time and labor cost are reduced.

[0041] The bottom of the end face of the trapezoidal block 11 is fixedly provided with a T-shaped sliding block 14, and the surface of the inclined face is provided with a T-shaped sliding groove 13, and the T-shaped sliding block 14 is slidably installed in the T-shaped sliding groove 13.

[0042] When an upward or downward force is applied to the trapezoidal block 11, the trapezoidal block 11 moves along the vertical direction. Since the T-shaped sliding block 14 is slidably installed in the T-shaped sliding groove 13, the T-shaped sliding block 14 can only slide in the track defined by the T-shaped sliding groove 13, which enables the vertical movement of the trapezoidal block 11 to be accurately transmitted to the plug-in block 12. During the movement of the trapezoidal block 11, its end face interacts with the inclined face of the plug-in block 12, thereby making the plug-in block 12 move horizontally in the designed direction, realizing the plug-in or separation action with the plug-in groove 15 on the baffle plate 2, and completing the positioning and dismounting function of the baffle plate 2.

[0043] The top of the trapezoidal block 11 is rotatably installed with a screw 8, and the screw 8 penetrates the fixing frame 3 through the threaded face;

[0044] According to the principle of threaded transmission, when the screw 8 rotates, it will move linearly along the threaded direction. Since the screw 8 is rotatably installed at the top of the trapezoidal block 11, the linear movement of the screw 8 will drive the trapezoidal block 11 to move up and down in the center groove 10, and the up and down movement of the trapezoidal block 11 will drive the plug-in block 12 to move in and out in the horizontal direction through the sliding fit between the inclined face of the trapezoidal block 11 and the plug-in block 12, thereby realizing the plug-in or separation action with the plug-in groove 15 on the baffle plate 2, so as to fix or loosen the baffle plate 2.

[0045] The external positioning mechanism includes an arc-shaped plate 6, the arc-shaped plate 6 is arranged above the clamping groove 4, the screw 8 movably penetrates the arc-shaped plate 6, and a recess groove 7 is formed in the middle end of the top of the arc-shaped plate 6, and the top of the screw 8 movably locates in the recess groove 7;

[0046] With the rotation of the screw 8, the arc-shaped plate 6 also moves in the same direction during its upward or downward movement, and the arc-shaped plate 6 is clamped to the end face of the baffle plate 2, effectively ensuring the stability of the baffle plate 2.

[0047] The four end corners of the arc-shaped plate 6 are each provided with a side plate 16.

[0048] After the arc-shaped plate 6 is lowered, the four side plates 16 can be clamped on the end face of the baffle plate 2, and the side plates 16 play a role of auxiliary positioning and reinforcement. Embodiment

[0049] Further optimization of the second embodiment is shown as follows: Figures 3-6

[0050] Two shielding plates 9 are mounted on the surface of the screw 8 close to the top, and the two shielding plates 9 are mounted inside the recessed groove 7 and the bottom of the arc-shaped plate 6.

[0051] When the screw 8 moves up and down, the two shielding plates 9 can drive the arc-shaped plate 6 to move synchronously, and the two shielding plates 9 can play a certain positioning role, so that the screw 8 is always in the appropriate position, and the arc-shaped plate 6 can accurately position the baffle plate 2 from the outside.

[0052] A cross countersunk head is arranged at the top of the screw 8.

[0053] The cross countersunk head arranged at the top of the screw 8 can be perfectly matched with a common cross screwdriver, and when it is necessary to tighten or loosen the screw 8, the maintenance personnel can quickly and accurately insert the screwdriver into the cross countersunk head groove, thereby providing great convenience for operation.

[0054] The use process of the heat exchanger with the baffle plate capable of being quickly disassembled is as follows:

[0055] Firstly, the heat exchanger 1 is placed at a suitable installation position, and the inside is cleaned of impurities and foreign matters, so that the installation environment is ensured to be clean, then the clamping groove 4 of the baffle plate 2 is aligned with the surface of the fixed frame 3, the clamping groove 4 of the baffle plate 2 is slowly sleeved on the fixed frame 3, so that the baffle plate 2 is preliminarily in contact with the fixed frame 3, then the screw 8 is screwed by using the cross screwdriver, according to the screw thread transmission principle, the screw 8 rotates and moves linearly downward along the screw thread direction, because the screw 8 is rotationally connected with the trapezoidal block 11, so that the trapezoidal block 11 is driven to move downward in the center groove 10, in the descending process of the trapezoidal block 11, the T-shaped sliding block 14 at the end face of the trapezoidal block 11 slides in the T-shaped sliding groove 13 on the inclined surface of the insertion block 12, at the same time, the end face of the trapezoidal block 11 extrudes the inclined surface of the insertion block 12, the insertion block 12 extruded in the horizontal direction moves outward, finally the insertion block 12 is inserted into the corresponding insertion groove 15 in the inner wall of the clamping groove 4, at the same time, because the screw 8 movably penetrates the arc-shaped plate 6, and the two shielding plates 9 are mounted on the surface of the screw 8 close to the top, with the descending of the screw 8, the arc-shaped plate 6 also moves downward, when the arc-shaped plate 6 is lowered to a certain position, the four side plates 16 at the end corners of the arc-shaped plate 6 are clamped on the end face of the baffle plate 2, the bottom of the arc-shaped plate 6 is attached to the end face of the baffle plate 2, so that the baffle plate 2 is positioned and constrained from the outside, and the stability of the baffle plate 2 is enhanced. ​

[0056] In the present application, unless otherwise expressly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or communicate with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise expressly limited. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0057] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments, and the preferred embodiments of the present application are given in the drawings, but do not limit the patent scope of the present application. The present application can be realized in many different forms, and conversely, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing specific embodiments, or equivalently replace some of the technical features. Any equivalent structure made by using the content of the present application specification and drawings, directly or indirectly used in other related technical fields, is also within the patent protection scope of the present application.

Claims

1. A heat exchanger with quick dismounting of baffle plates, characterized in that, It includes heat exchanger (1), the inside of heat exchanger (1) is provided with heat exchange assembly, the heat exchange assembly includes baffle (2) and heat exchange pipe, multiple baffle (2) are evenly arranged in the inside of heat exchanger (1), multiple baffle (2) are connected with heat exchange pipe, the upper and lower ends of heat exchange assembly are both installed with fixed frame (3), the end of baffle (2) is provided with clamping groove (4), clamping groove (4) is movably clamped on the surface of fixed frame (3), the surface of fixed frame (3) is evenly provided with multiple positioning assembly (5), positioning assembly (5) is matched with baffle (2), and positioning assembly (5) is used to position baffle (2).

2. The heat exchanger with baffle quick dismounting according to claim 1, characterized in that, The positioning assembly (5) includes an internal positioning mechanism and an external positioning mechanism, the internal positioning mechanism cooperates with the inside of the clamping groove (4), and the external positioning mechanism cooperates with the outer surface of the baffle (2).

3. The heat exchanger with the baffle quick release according to claim 2, characterized in that, The inside of the fixed frame (3) is provided with a center groove (10), the internal positioning mechanism includes an insertion block (12), the bottom end of the center groove (10) is symmetrically provided with two insertion blocks (12), the surface of the insertion block (12) penetrates the fixed frame (3), the inner wall of the clamping groove (4) is symmetrically provided with two insertion grooves (15), and the two insertion blocks (12) are matched with the two insertion grooves (15), respectively, and the insertion block (12) is movably inserted into the insertion groove (15).

4. The heat exchanger according to claim 3, wherein A trapezoidal block (11) is arranged at the center of the center groove (10), the trapezoidal block (11) is between the two insertion blocks (12), one end of the insertion block (12) close to the trapezoidal block (11) is provided as an inclined surface, and the end surface of the trapezoidal block (11) is in sliding cooperation with the inclined surface of the insertion block (12).

5. The heat exchanger with the baffle quick release according to claim 4, characterized in that, A T-shaped sliding block (14) is fixedly arranged at the bottom of the end surface of the trapezoidal block (11), and a T-shaped sliding groove (13) is formed in the surface of the inclined surface.

6. The heat exchanger according to claim 4, wherein A screw (8) is rotatably arranged at the top of the trapezoidal block (11), and the screw (8) penetrates the fixed frame (3) through the threaded surface.

7. The heat exchanger according to claim 6, wherein The external positioning mechanism includes an arc-shaped plate (6), the arc-shaped plate (6) is arranged above the clamping groove (4), the screw (8) movably penetrates the arc-shaped plate (6), a recessed groove (7) is formed in the middle end of the top of the arc-shaped plate (6), and the top of the screw (8) movably locates in the recessed groove (7).

8. The heat exchanger according to claim 7, wherein Side plates (16) are arranged at the four corners of the arc-shaped plate (6).

9. The heat exchanger according to claim 7, wherein Two shielding discs (9) are arranged on the surface close to the top of the screw (8), and the two shielding discs (9) are arranged in the recessed groove (7) and at the bottom of the arc-shaped plate (6), respectively.

10. The heat exchanger according to claim 6, wherein A cross countersunk head is arranged at the top of the screw (8).

Citation Information

Patent Citations

  • Longitudinal baffle heat exchanger

    CN109798785B