Measuring device suitable for copper alloy stranded wire processing

By designing a measuring device suitable for copper alloy stranded wire, and utilizing a motor-driven adjustment device and an infrared ranging sensor, the problems of low efficiency and susceptibility to human factors in traditional measuring methods are solved, achieving high-precision and highly compatible measurement results.

CN224109212UActive Publication Date: 2026-04-10XINGTAI XINHUI COPPER SPECIAL WIRES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional measurement methods are inefficient and susceptible to human error, making it difficult to meet the quality control requirements of high-precision copper alloy stranded wires. In particular, the measurement is inaccurate when the stranded wire surface is uneven or has oxide scale.

Method used

A measuring device was designed, comprising a detection box, an adjustment device, a measuring device, and an infrared ranging sensor. The position of the measuring seat is adjusted by a motor-driven threaded rod and a synchronous belt. The measuring seat, combined with a bidirectional lead screw and a motor-driven measuring rod, can adapt to different diameters. The diameter of the stranded wire is calculated using an infrared ranging sensor.

Benefits of technology

It improves the accuracy and adaptability of measurements, allows for flexible adjustment of the measurement position, reduces the impact of local unevenness, adapts to copper alloy stranded wires of different diameters, and enhances the compatibility and accuracy of the measuring device.

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Abstract

The utility model discloses a measuring device suitable for copper alloy stranded wire processing, and particularly relates to the field of copper alloy stranded wire processing measurement, which comprises a detection box, one side of the detection box is provided with a cover plate, the inner top wall of the detection box is provided with an adjusting device, the output end of the adjusting device is symmetrically and fixedly connected with two mounting plates, and the two mounting plates are fixedly connected with the detection box. A measuring device is arranged between the two mounting plates, a tension detection device is fixedly mounted on the inner top wall of the detection box, and a tension meter is fixedly mounted on the inner bottom wall of the detection box. Through the arrangement of the first motor, the adjusting device, the measuring device and the like, the height of the measuring device can be flexibly adjusted, different positions of the copper alloy stranded wire can be measured, the influence of local unevenness on the measuring result can be reduced through multi-point measurement, the measuring accuracy is improved, and the measuring seats are close to or far away from each other, so that the measuring accuracy is improved. The device is suitable for copper alloy stranded wires with different diameters, and the compatibility of the measuring device with copper alloy stranded wires of various specifications is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper alloy stranded wire processing measurement field, more specifically, the utility model relates to a kind of measurement device suitable for copper alloy stranded wire processing. BACKGROUND

[0002] In the processing of copper alloy stranded wire, accurate measurement is crucial to ensure product quality. Copper alloy stranded wire is widely used in power, communication and many other fields, and its quality directly affects the performance and safety of related equipment and systems. In actual production, copper alloy stranded wire has various specifications, including different diameters, lengths and mechanical properties. Traditional measurement methods often have many limitations. For example, manual measurement of stranded wire diameter using a caliper is not only inefficient, but also easily affected by human factors, resulting in low measurement accuracy. Especially for some high-precision copper alloy stranded wire, traditional measurement methods cannot meet the quality control requirements.

[0003] The Chinese utility model with the authorization announcement number CN219996745U discloses a copper alloy stranded wire tension detection device. When in use, it solves the problem of existing copper alloy stranded wire tension detection devices that need manual measurement and recording of the diameter of copper alloy stranded wire before tension detection, which prolongs the detection process and affects the tension detection efficiency of copper alloy stranded wire. It facilitates the measurement and recording of the diameter of copper alloy stranded wire, thereby ensuring the tension detection accuracy of copper alloy stranded wire. However, the device does not consider the case where the surface of copper alloy stranded wire is uneven, has burrs or oxidation scale, which may cause inaccurate measurement.

[0004] Therefore, it is necessary to redesign a measurement device suitable for copper alloy stranded wire processing to address the above problems. UTILITY MODEL CONTENTS

[0005] To overcome the above-mentioned defects of the prior art, the embodiments of the utility model provide a measurement device suitable for copper alloy stranded wire processing.

[0006] To achieve the above-mentioned purposes, the utility model adopts the following technical solutions:

[0007] A kind of measuring device suitable for copper alloy strand processing, including detection box 1, the side of the detection box 1 is equipped with cover plate 2, adjusting device is equipped on the inner top wall of the detection box 1, the output of the adjusting device is fixedly connected with two mounting plates 18 symmetrically, two the measuring device is commonly equipped between the mounting plate 18, the inner top wall of the detection box 1 is fixedly installed with tension detection device 6, the inner bottom wall of the detection box 1 is fixedly installed with tension gauge 8, copper alloy strand is commonly connected between the tension gauge 8 and tension detection device 6, infrared distance measuring sensor 7 is fixedly installed on the inner bottom wall of the two sides of the detection box 1 symmetrically.

[0008] As Figures 1-4 The embodiment is specific as follows: by setting first motor, adjusting device, measuring device and the like device, the height of measuring device can be flexibly adjusted, the measurement of different positions of copper alloy strand is realized, the influence of local unevenness on measurement result can be reduced by multi-point measurement, the accuracy of measurement is improved, the measurement seat is close to or away from each other, and is suitable for copper alloy strands of different diameters, so that the compatibility of the measuring device for various specifications of copper alloy strands is greatly improved.

[0009] In a preferred embodiment, the adjusting device includes two threaded rods, and the two threaded rods are mounted on the inner top wall of the detection box through bearings, the top ends of the two threaded rods respectively penetrate the inner top wall of the detection box and outwardly extend to be mounted with a synchronous assembly, the two threaded rods are commonly screw-connected with a fixed plate, and the two mounting plates are symmetrically fixedly installed at the bottom end of the fixed plate.

[0010] In a preferred embodiment, the synchronous assembly includes a first synchronous wheel and a second synchronous wheel, and the first synchronous wheel and the second synchronous wheel are respectively fixedly installed at the top ends of the two threaded rods, and the first synchronous wheel and the second synchronous wheel are commonly installed with a synchronous belt.

[0011] In a preferred embodiment, the measuring device includes a bidirectional screw rod, and the bidirectional screw rod is mounted between the two mounting plates through bearings, and the bidirectional screw rod is connected with two fixed blocks through a screw rod sleeve, and each fixed block is fixedly installed with a measurement seat on one side.

[0012] In a preferred embodiment, the top end of the detection box is fixedly installed with a mounting bracket, the first motor is fixedly installed on the mounting bracket, and the output shaft of the first motor is fixedly connected with one side of the first synchronous wheel.

[0013] In a preferred embodiment, one side of one of the mounting plates is fixedly installed with a second motor, and the output shaft of the second motor penetrates one side of the corresponding mounting plate and is fixedly connected with one end of the bidirectional screw rod.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model discloses a first motor, adjusting device, measuring device and so on device can be adjusted measuring device height flexibly, realize the measurement of copper alloy stranded wire different position, through the multi -point measurement can reduce the influence of local uneven to the measurement result, improve the accuracy of measurement, and the measurement seat is close to or away from each other, and the copper alloy stranded wire of adaptation different diameter, greatly promoted the compatibility of measuring device to all kinds of specifications copper alloy stranded wire. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model discloses a kind of measuring device suitable for copper alloy stranded wire processing structure schematic view proposed by the utility model;

[0017] Figure 2 The utility model discloses a kind of measuring device suitable for copper alloy stranded wire processing detection box internal schematic view proposed by the utility model;

[0018] Figure 3 The utility model discloses a kind of measuring device suitable for copper alloy stranded wire processing synchronous assembly part schematic view proposed by the utility model;

[0019] Figure 4 The utility model discloses a kind of measuring device suitable for copper alloy stranded wire processing measuring device part schematic view proposed by the utility model.

[0020] In the drawing: 1 detection box, 2 cover plate, 3 mounting frame, 4 first motor, 5 threaded rod, 6 tension detection device, 7 infrared distance measuring sensor, 8 tension meter, 9 first synchronous wheel, 10 second synchronous wheel, 11 synchronous belt, 12 fixed plate, 13 second motor, 14 limit rod, 15 bidirectional screw, 16 fixed block, 17 measurement seat, 18 mounting plate. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] REFERENCE Figures 1-4The utility model provides a kind of measuring device suitable for copper alloy stranded wire processing, including detection box 1, the side of detection box 1 is equipped with cover plate 2, adjusting device is equipped on the inner top wall of detection box 1, the output end of adjusting device is fixedly connected with two mounting plates 18 symmetrically, measuring device is commonly equipped between two mounting plates 18, tension detection device 6 is fixedly installed on the inner top wall of detection box 1, tension gauge 8 is fixedly installed on the inner bottom wall of detection box 1, copper alloy stranded wire is commonly connected between tension gauge 8 and tension detection device 6, infrared distance measuring sensor 7 is fixedly installed on the inner bottom wall of both sides of detection box 1 symmetrically.

[0023] As Figures 1-4 Indicated, implementation is specific: by setting first motor 4, adjusting device, measuring device and other devices, the height of measuring device can be flexibly adjusted, the measurement of copper alloy stranded wire in different positions is realized, the influence of local unevenness on measurement result can be reduced by multi-point measurement, the accuracy of measurement is improved, measuring seat 17 is close to or away from each other, adapts to copper alloy stranded wire of different diameters, greatly improves the compatibility of measuring device to various specifications of copper alloy stranded wire.

[0024] Adjusting device includes two threaded rods 5, and two threaded rods 5 are installed on the inner top wall of detection box 1 by bearing, the top end of two threaded rods 5 is respectively penetrated through the inner top wall of detection box 1 and outwardly commonly extended and installed with synchronous assembly, two threaded rods 5 are commonly screw-connected with fixed plate 12, and two mounting plates 18 are symmetrically fixedly installed at the bottom end of fixed plate 12, when threaded rod 5 rotates, fixed plate 12 will move up and down on threaded rod 5.

[0025] Synchronous assembly includes first synchronous wheel 9 and second synchronous wheel 10, and first synchronous wheel 9 and second synchronous wheel 10 are fixedly installed at the top end of two threaded rods 5, and synchronous belt 11 is commonly installed between first synchronous wheel 9 and second synchronous wheel 10, when first synchronous wheel 9 rotates, second synchronous wheel 10 can be driven to rotate synchronously by synchronous belt 11.

[0026] Measuring device includes bidirectional screw 15, and bidirectional screw 15 is installed between two mounting plates 18 by bearing, two fixed blocks 16 are connected to bidirectional screw 15 by screw sleeve, one side of each fixed block 16 is fixedly installed with measuring seat 17, and two fixed blocks 16 are connected on opposite threads of bidirectional screw 15 by screw sleeve respectively.

[0027] The top end of detection box 1 is fixedly installed with mounting bracket 3, first motor 4 is fixedly installed on mounting bracket 3, and the output shaft of first motor 4 is fixedly connected with one side of first synchronous wheel 9.

[0028] One side of one of mounting plates 18 is fixedly installed with second motor 13, and the output shaft of second motor 13 penetrates through the side of position corresponding mounting plate 18 and is fixedly connected with one end of bidirectional screw 15.

[0029] The utility model discloses when using, start first motor 4, and the output shaft of first motor 4 drives first synchronous wheel 9 to rotate, and when rotating first synchronous wheel 9 will drive second synchronous wheel 10 to rotate through synchronous belt 11, and the rotation of first synchronous wheel 9 and second synchronous wheel 10 will drive screw rod 5 to rotate, and screw rod 5 is connected through screw with fixed plate 12, when screw rod 5 rotates, fixed plate 12 will move up and down on screw rod 5, thereby realizing adjusting device adjustment, and then can measure the different position of copper alloy strand.

[0030] Start second motor 13, and the output shaft of second motor 13 drives bidirectional screw rod 15 to rotate, when bidirectional screw rod 15 rotates, two fixed blocks 16 will move along the opposite direction on bidirectional screw rod 15, thereby drive the measurement seat 17 fixed in the one side of fixed block 16 to be close to or away from each other, to adapt to the measurement of copper alloy strand of different diameters, realize the measurement function of the diameter of strand, and the infrared distance measuring sensor 7 symmetrically installed on the inner bottom wall of the both sides of detection box 1 is used for measuring the diameter of strand, when measurement seat 17 is adjusted to the copper alloy strand of clamping, infrared distance measuring sensor 7 will emit infrared signal, and the distance of sensor and strand surface is calculated through the time of measurement signal from emission to reception, since two infrared distance measuring sensors 7 are symmetrically arranged, so can calculate the diameter of copper alloy strand according to the distance of two sensors measurement and the fixed spacing between them.

[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A measuring device suitable for the processing of copper alloy strands, comprising a detection box (1), characterized by the fact that: The side of the detection box (1) is provided with a cover plate (2), the inner top wall of the detection box (1) is provided with an adjusting device, the output end of the adjusting device is fixedly connected with two mounting plates (18) in symmetry, the two mounting plates (18) are jointly provided with a measuring device, the inner top wall of the detection box (1) is fixedly installed with a tension detection device (6), the inner bottom wall of the detection box (1) is fixedly installed with a tension meter (8), the tension meter (8) and the tension detection device (6) are jointly connected with a copper alloy wire, and the two side inner bottom walls of the detection box (1) are fixedly installed with infrared distance measuring sensors (7) in symmetry.

2. The measuring device for processing of copper alloy stranded wire according to claim 1, characterized in that: The adjusting device comprises two threaded rods (5), and the two threaded rods (5) are mounted on the inner top wall of the detection box (1) through bearings, the top ends of the two threaded rods (5) respectively penetrate the inner top wall of the detection box (1) and are jointly extended outward to be installed with a synchronous assembly, the two threaded rods (5) are jointly screwed with a fixed plate (12), and the two mounting plates (18) are fixedly installed on the bottom end of the fixed plate (12) in symmetry.

3. The measuring device for processing of copper alloy stranded wire according to claim 2, characterized in that: The synchronous assembly comprises a first synchronous wheel (9) and a second synchronous wheel (10), and the first synchronous wheel (9) and the second synchronous wheel (10) are fixedly installed on the top ends of the two threaded rods (5), respectively, and the first synchronous wheel (9) and the second synchronous wheel (10) are jointly installed with a synchronous belt (11) therebetween.

4. The measuring device for processing of copper alloy stranded wire according to claim 1, wherein: The measuring device comprises a bidirectional screw (15), and the bidirectional screw (15) is mounted between the two mounting plates (18) through bearings, and the bidirectional screw (15) is connected with two fixed blocks (16) through a screw sleeve, and the side of each fixed block (16) is fixedly installed with a measuring seat (17).

5. The measuring device for processing of copper alloy stranded wire according to claim 1, wherein: The top end of the detection box (1) is fixedly installed with a mounting bracket (3), the mounting bracket (3) is fixedly installed with a first motor (4), and the output shaft of the first motor (4) is fixedly connected with one side of the first synchronous wheel (9).

6. The measuring device for processing of copper alloy stranded wire according to claim 4, wherein: One side of the mounting plate (18) is fixedly installed with a second motor (13), and the output shaft of the second motor (13) penetrates the side of the corresponding mounting plate (18) and is fixedly connected with one end of the bidirectional screw (15).

Citation Information

Patent Citations

  • Copper alloy stranded wire tension detection device

    CN219996745U