Wiredrawing oil concentration automatic detection device

Abstract

The utility model relates to the technical field of detection devices, in particular to an automatic wire drawing oil concentration detection device, which comprises a mounting plate, a wire drawing oil concentration detection device and a wire drawing oil concentration detection device, the threaded column is arranged in the inner hole of the mounting plate and is mounted in a sliding manner along the length direction of the inner hole; the stirring shaft is rotationally mounted in an inner cavity of the threaded column, a mounting seat is coaxially arranged on the stirring shaft, and a plurality of stirring paddles are arranged on the mounting seat at equal intervals; the mounting column is rotationally mounted in a shaft cavity of the stirring shaft, and a sensor is mounted on the mounting column; the assembly part is fixedly mounted on the threaded column, and the mounting column is fixedly connected with the assembly part in a matched manner; the driving mechanism is mounted on the assembly part, and the driving mechanism is used for providing rotating force for the stirring shaft; the lifting mechanism is mounted on the mounting plate and is used for adjusting the working heights of the stirring paddle and the sensor; the structure is simple, and detection is convenient and efficient.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of detection device, in particular to a kind of automatic detection device of wire drawing oil concentration. BACKGROUND

[0002] In the metal wire drawing processing, as important process medium, the concentration of wire drawing oil directly affects the quality and efficiency of wire drawing process.The main role of wire drawing oil is lubrication, cooling and cleaning metal wire surface, reduce friction and wear, prevent metal wire from breaking or surface damage in drawing process.Therefore, the concentration of wire drawing oil must be kept in reasonable range, to ensure the stability of wire drawing process and the consistency of product quality.

[0003] With the continuous progress of wire drawing production process, real-time monitoring and accurate control of wire drawing oil concentration are required higher.The existing wire drawing oil concentration detection device is mostly complex structure, inconvenient operation, and difficult to realize automatic detection and real-time data transmission, unable to meet the efficient, accurate demand of modern wire drawing production. UTILITARY MODEL CONTENT

[0004] To solve the above technical problems, the utility model provides a kind of automatic detection device of wire drawing oil concentration with simple structure, convenient and efficient detection.

[0005] The utility model discloses a kind of automatic detection device of wire drawing oil concentration, comprising:

[0006] Mounting plate, independently fixedly arranged;

[0007] Threaded column, is set in the inner hole of mounting plate, and is slidably installed along the length direction of inner hole;

[0008] Stirring shaft, rotationally installed in the inner cavity of threaded column, coaxially arranged with mounting seat on stirring shaft, and multiple stirring paddles are equidistantly arranged on mounting seat;

[0009] Mounting column, rotationally installed in the shaft cavity of stirring shaft, and sensor is installed on mounting column;

[0010] Assembly part, fixedly installed on threaded column, and mounting column and assembly part are fixedly connected in cooperation;

[0011] Driving mechanism, installed on assembly part, and driving mechanism is used to provide rotation force to stirring shaft;

[0012] Lifting mechanism, installed on mounting plate, and lifting mechanism is used to adjust the working height of stirring paddle and sensor.

[0013] Further, the lifting mechanism comprises:

[0014] The threaded pipe is rotatably installed in the inner hole of the mounting plate, and the threaded column is installed in cooperation with the threaded pipe, and the driven gear is coaxially installed on the threaded column;

[0015] The support shaft is rotatably installed in the through hole of the mounting plate, and the driving gear is coaxially installed on the support shaft, and the driving gear is meshedly installed with the driven gear;

[0016] The servo motor is installed on the mounting plate, and the support shaft is coaxially installed with the output end of the servo motor.

[0017] As preferred, the mounting plate is installed with the isolation piece, and the driving gear and the driven gear are located inside the isolation piece.

[0018] Further, the limiting piece is arranged in the inner hole of the mounting plate, and the limiting piece is slidably connected with the positioning hole of the threaded column, and the limiting piece is used for limiting the rotation of the threaded column.

[0019] As preferred, the driving mechanism comprises:

[0020] The driving motor is installed on the assembly, and the driving motor is coaxially installed with the transmission shaft at the output end;

[0021] The two transmission gears are coaxially installed on the transmission shaft and the stirring shaft respectively, and the two transmission gears are meshedly connected.

[0022] Further, the transmission shaft is rotatably installed in cooperation with the assembly.

[0023] As preferred, the assembly is arranged with the baffle, and the baffle is used for isolating and protecting the transmission gear in cooperation with the assembly.

[0024] Further, the mounting plate is arranged with the assembly hole.

[0025] The utility model provides a kind of automatic detection device of wire drawing oil concentration designed: the installation plate of independent fixation provides solid and reliable base support for whole device, ensure that device always remains stable during detection, be slidably arranged in the screw column of installation plate inner hole and can along the length direction of inner hole, cooperate lifting mechanism, can flexibly, accurately adjust the working height of stirring paddle and sensor, so that it can adapt to different liquid level height of wire drawing oil, greatly improve the applicability of device, rotate the stirring shaft installed in the inner cavity of screw column, cooperate the multiple stirring paddles of equidistance setting on mounting seat, under the rotation force provided by driving mechanism, wire drawing oil can be fully stirred, effectively ensure that oil is uniformly mixed, lay foundation for sensor to obtain accurate, representative wire drawing oil concentration data, the sensor on the mounting column installed in the shaft cavity of stirring shaft can detect wire drawing oil concentration in real time, and timely data transmission to external control system, realize the automation and real-time of concentration detection, the assembling piece fixedly installed on screw column effectively guarantees the fixing of relative position between mounting column and screw column, improves the accuracy, efficiency and convenience of wire drawing oil concentration detection in all directions, greatly meet the demand of accurate monitoring of wire drawing oil concentration in wire drawing production process. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is the structure schematic drawing of a kind of automatic detection device of wire drawing oil concentration in the utility model at first angle;

[0027] Figure 2 It is the structure schematic drawing of a kind of automatic detection device of wire drawing oil concentration in the utility model at second angle;

[0028] Figure 3 It is the structure schematic drawing of a kind of automatic detection device of wire drawing oil concentration in the utility model under omitting assembling piece and barrier;

[0029] Figure 4 It is the lifting mechanism structure schematic drawing of a kind of automatic detection device of wire drawing oil concentration in the utility model;

[0030] Figure 5 It is the driving mechanism structure schematic drawing of a kind of automatic detection device of wire drawing oil concentration in the utility model;

[0031] Mark in drawing: 1, installation plate;2, screw column;3, stirring shaft;4, mounting seat;41, stirring paddle;5, mounting column;6, sensor;7, assembling piece;8, driving mechanism;81, driving motor;82, transmission shaft;83, transmission gear;84, barrier;9, lifting mechanism;91, threaded tube;92, driven gear;93, support shaft;94, driving gear;95, servo motor;96, isolator;97, limiting piece. DETAILED DESCRIPTION

[0032] The specific embodiments of the utility model are described in further detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but are not used to limit the scope of the utility model.

[0033] The utility model relates to a kind of automatic detection device of wire drawing oil concentration, as shown in figure Figures 1 to 5 It includes

[0034] Mounting plate 1 is independently fixed and arranged, and is used as the basic support structure of the whole device.

[0035] Threaded column 2 is arranged in the inner hole of mounting plate 1, and is slidably installed along the length direction of the inner hole.

[0036] Stirring shaft 3 is rotatably installed in the inner cavity of threaded column 2, and mounting seat 4 is coaxially arranged on stirring shaft 3, and a plurality of stirring paddles 41 are equidistantly arranged on mounting seat 4, and stirring paddles 41 are used for stirring wire drawing oil, to ensure uniform mixing of oil.

[0037] Mounting column 5 is rotatably installed in the shaft cavity of stirring shaft 3, and sensor 6 is installed on mounting column 5, and sensor 6 is used for detecting the concentration of wire drawing oil, and transmitting the detected data to the external control system.

[0038] Assembly 7 is fixedly installed on threaded column 2, and mounting column 5 is fixedly connected with assembly 7 in cooperation, and the role of assembly 7 is to ensure that the relative position between mounting column 5 and threaded column 2 is fixed.

[0039] Drive mechanism 8 is installed on assembly 7, and drive mechanism 8 is used to provide rotating force for stirring shaft 3.

[0040] Lifting mechanism 9 is installed on mounting plate 1, and lifting mechanism 9 is used to adjust the working height of stirring paddles 41 and sensor 6.

[0041] The working principle of the device is as follows:

[0042] Firstly, adjust the working height of stirring paddles 41 and sensor 6 by lifting mechanism 9, so that they are immersed in wire drawing oil, start drive mechanism 8, drive stirring shaft 3 to rotate, and stirring paddles 41 stir wire drawing oil to ensure uniform mixing of oil, and sensor 6 detects the concentration of wire drawing oil in real time during stirring, and transmits the detected data to the external control system for analysis and processing.

[0043] The independently fixed mounting plate 1 provides a firm and reliable foundation support for the whole device, ensures that the device remains stable during the detection process, the threaded column 2 arranged in the inner hole of the mounting plate 1 and can slide along the length direction of the inner hole, cooperates with the lifting mechanism 9, can flexibly and accurately adjust the working height of the stirring paddle 41 and the sensor 6, so that it can adapt to the different liquid level of the wire drawing oil, greatly improves the applicability of the device, the stirring shaft 3 rotatably arranged in the inner cavity of the threaded column 2, cooperates with the multiple stirring paddles 41 arranged equidistantly on the mounting seat 4, under the action of the rotating force provided by the driving mechanism 8, can fully stir the wire drawing oil, effectively ensures the uniform mixing of the oil, lays a foundation for the sensor 6 to obtain accurate and representative wire drawing oil concentration data, the mounting column 5 arranged in the shaft cavity of the stirring shaft 3, the sensor 6 arranged on the mounting column 5 can detect the concentration of the wire drawing oil in real time, and transmit the data to the external control system in time, realize the automation and real-time of the concentration detection, the assembly 7 fixedly arranged on the threaded column 2, effectively ensures the fixing of the relative position between the mounting column 5 and the threaded column 2, improves the accuracy, efficiency and convenience of the wire drawing oil concentration detection in all directions, greatly meets the demand of accurate monitoring of the wire drawing oil concentration in the wire drawing process.

[0044] As a preferred solution, as shown in Figures 1 to 4 The lifting mechanism 9 comprises:

[0045] The threaded pipe 91 is rotatably arranged in the inner hole of the mounting plate 1, and the threaded column 2 is arranged in cooperation with the threaded pipe 91, and the driven gear 92 is coaxially arranged on the threaded column 2;

[0046] The support shaft 93 is rotatably arranged in the through hole of the mounting plate 1, and the driving gear 94 is coaxially arranged on the support shaft 93, and the driving gear 94 is rotatably arranged in cooperation with the driven gear 92;

[0047] The servo motor 95 is arranged on the mounting plate 1, and the support shaft 93 is coaxially arranged on the output end of the servo motor 95;

[0048] The inner hole of the mounting plate 1 is provided with a limiting piece 97, and the limiting piece 97 is in sliding connection with the positioning hole of the threaded column 2, and the limiting piece 97 is used for limiting the rotation of the threaded column 2;

[0049] The threaded pipe 91 is rotatably installed in the inner hole of the mounting plate 1, and is matched and installed with the threaded column 2 to construct a stable lifting transmission structure. When the servo motor 95 is started, the output end of the servo motor 95 drives the coaxially installed support shaft 93 to rotate, and then the driving gear 94 on the support shaft 93 rotates synchronously. The driving gear 94 is precisely engaged with the driven gear 92 coaxially installed on the threaded column 2, and the rotating power of the servo motor 95 is efficiently transmitted to the threaded column 2. Since the limiting piece 97 is in sliding connection with the positioning hole of the threaded column 2, the rotation of the threaded column 2 is limited, so that the threaded column 2 can only stably and linearly move along the thread direction of the threaded pipe 91. This design realizes precise and stable adjustment of the working height of the stirring paddle 41 and the sensor 6, and can quickly and accurately adapt to the different liquid level heights of the wire drawing oil. The servo motor 95 has precise speed control characteristics, can flexibly adjust the lifting speed and height according to actual needs, and further improves the applicability and operation convenience of the device.

[0050] As a preferred solution, as shown in Figure 1 The mounting plate 1 is provided with a isolation piece 96, and the driving gear 94 and the driven gear 92 are located inside the isolation piece 96.

[0051] The isolation piece 96 effectively blocks dust, sundries and the like from entering the gear meshing area, avoids problems such as accelerated gear wear, poor meshing and even jamming caused by foreign matter invasion, significantly prolongs the service life of the gear, and guarantees the stability and continuity of power transmission.

[0052] As a preferred solution, as shown in Figures 1 to 5 The driving mechanism 8 comprises:

[0053] The driving motor 81 is installed on the assembly 7, and the output end of the driving motor 81 is coaxially provided with a transmission shaft 82;

[0054] Two transmission gears 83 are coaxially installed on the transmission shaft 82 and the stirring shaft 3 respectively, and the two transmission gears 83 are in meshing connection;

[0055] The transmission shaft 82 is rotatably installed in cooperation with the assembly 7;

[0056] The driving motor 81 installed on the assembly 7 is stable and reliable, and ensures that displacement or shaking does not occur during operation. The transmission shaft 82 coaxially installed at the output end of the driving motor 81 can efficiently transmit the rotating power of the motor to the transmission gear 83 engaged therewith. The two transmission gears 83 coaxially installed on the transmission shaft 82 and the stirring shaft 3, respectively, stably and efficiently transmit the power of the transmission shaft 82 to the stirring shaft 3 through precise engagement, drive the stirring shaft 3 to rotate at high speed and stability, and then make the plurality of stirring paddles 41 on the mounting seat 4 fully and powerfully stir the wire drawing oil, ensure uniform mixing of the oil, and create good conditions for the sensor 6 to obtain accurate wire drawing oil concentration data. The transmission shaft 82 is rotatably installed in cooperation with the assembly 7, which not only ensures the flexibility of the rotation of the transmission shaft 82, but also maintains the stability of the entire driving structure.

[0057] As a preferred solution, as shown in Figures 1 to 5 The assembly 7 is provided with a baffle 84, which cooperates with the assembly 7 to isolate and protect the transmission gear 83.

[0058] The baffle 84 can effectively block foreign matters such as dust, debris, and wire drawing oil mist from approaching the transmission gear 83, avoid the impurities entering the gear engagement area, prevent problems such as accelerated gear wear and tear and tooth surface scratch caused by the invasion of foreign matters, and significantly prolong the service life of the transmission gear 83.

[0059] As a preferred solution, as shown in Figures 1 to 4 The mounting plate 1 is provided with assembly holes.

[0060] The assembly holes greatly facilitate the fixed assembly of the mounting plate 1, and through precise adaptation with external installation structures, the mounting plate 1 can be quickly and stably fixed at the target position, ensuring that the entire wire drawing oil concentration automatic detection device is accurately positioned during installation, and greatly improving the installation efficiency.

[0061] The installation method, connection method or setting method of the wire drawing oil concentration automatic detection device of the utility model is a common mechanical method, and as long as the beneficial effects can be achieved, it can be implemented.

[0062] The above is only a preferred embodiment of the utility model, and it should be pointed out that for ordinary technical personnel in the technical field, without departing from the technical principles of the utility model, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection range of the utility model.

Claims

1. A device for automatic detection of concentration of drawing oil, characterized in that, Include: Mounting plate (1), independent fixed setting; Threaded column (2), provided in the inner hole of the mounting plate (1), and slidingly installed along the length direction of the inner hole; Stirring shaft (3), rotatably installed in the inner cavity of the threaded column (2), the stirring shaft (3) is coaxially provided with a mounting seat (4) on it, and a plurality of stirring paddles (41) are equidistantly arranged on the mounting seat (4); Mounting column (5), rotatably installed in the shaft cavity of the stirring shaft (3), and the sensor (6) is installed on the mounting column (5); Assembly (7), fixedly installed on the threaded column (2), and the mounting column (5) and the assembly (7) are fixedly connected; Driving mechanism (8), installed on the assembly (7), the driving mechanism (8) is used for providing rotating force for the stirring shaft (3); Lifting mechanism (9), installed on the mounting plate (1), the lifting mechanism (9) is used for adjusting the working height of the stirring paddle (41) and the sensor (6).

2. The automatic detection device for concentration of drawing oil according to claim 1, wherein The lifting mechanism (9) comprises: Threaded pipe (91), rotatably installed in the inner hole of the mounting plate (1), and the threaded column (2) and the threaded pipe (91) are matched and installed, and the threaded column (2) is coaxially installed with a driven gear (92); Supporting shaft (93), rotatably installed in the through hole of the mounting plate (1), and the supporting shaft (93) is coaxially installed with a driving gear (94), and the driving gear (94) is meshed with the driven gear (92); Servo motor (95), installed on the mounting plate (1), the supporting shaft (93) and the output end of the servo motor (95) are coaxially installed.

3. The automatic detection device for concentration of drawing oil according to claim 2, wherein The mounting plate (1) is provided with a spacer (96), and the driving gear (94) and the driven gear (92) are located in the interior of the spacer (96).

4. The automatic detection device for concentration of drawing oil according to claim 1, wherein The inner hole of the mounting plate (1) is provided with a limiting piece (97), and the limiting piece (97) and the positioning hole of the threaded column (2) are slidingly connected, and the limiting piece (97) is used for limiting the rotation of the threaded column (2).

5. The automatic detection device for concentration of drawing oil according to claim 1, wherein The driving mechanism (8) comprises: Driving motor (81), installed on the assembly (7), and the driving motor (81) is coaxially installed with a transmission shaft (82) at the output end; Two transmission gears (83) are coaxially installed on the transmission shaft (82) and the stirring shaft (3) respectively, and the two transmission gears (83) are meshed and connected.

6. The automatic detection device for concentration of drawing oil according to claim 5, wherein The transmission shaft (82) and the assembly (7) are rotatably installed.

7. The automatic detection device for concentration of drawing oil according to claim 5, wherein The assembly (7) is provided with a baffle (84), and the baffle (84) is used for isolating and protecting the transmission gear (83) in cooperation with the assembly (7).

8. The automatic detection device for concentration of drawing oil according to claim 1, wherein The mounting plate (1) is provided with an assembly hole.

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