Control system for linkage of crusher and shuttle car

By using a linkage control system with UWB identification cards and material detection sensors on the crusher and shuttle car, the problem of poor coordination between the crusher and shuttle car was solved, achieving efficient mining and reduced energy consumption.

CN224109788UActive Publication Date: 2026-04-10JINING TUOXIN ELECTRIC
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-04
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The lack of an effective collaborative control mechanism between crushers and shuttle cars in mining operations leads to waiting and idling between equipment, reducing work efficiency and increasing energy consumption, which does not meet the requirements of green mining and energy conservation and emission reduction.

Method used

Ultra-wideband (UWB) identification cards and base stations are used for equipment positioning. Combined with material detection sensors and controllers, the crusher and shuttle car are linked for control. The start-up time of the shuttle car is accurately determined by the material quantity and distance data to avoid idling and blockage of the equipment.

Benefits of technology

It achieves seamless integration of crushing and transportation processes, significantly improves the operational efficiency of mining, reduces equipment energy consumption and manual intervention costs, and meets the development requirements of green mines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crusher and shuttle car linkage control system, and the system comprises a positioning assembly which comprises ultra wide band identification cards fixed on a crusher and a shuttle car, and an ultra wide band base station which is in communication connection with the ultra wide band identification cards and is used for calculating coordinates; the first material detection sensor is arranged on the crusher and is used for detecting the material quantity in the crusher; the controller is used for receiving the position information, detected by the positioning assembly, of the crusher and the shuttle car and the material information detected by the first material detection sensor, and generating a control instruction according to the information; and the starting mechanism is respectively connected with power systems of the shuttle car and the crusher, and responds to the control instruction to control the shuttle car and the crusher to start and stop. According to the system of the scheme, through a dual control mechanism of detecting the material amount in the crusher and the distance between the crusher and the shuttle car, the problems of feeding in advance and idle waiting of the crusher can be accurately avoided, seamless connection of the crushing process and the transportation process is achieved, and the operation efficiency is remarkably improved.
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Description

TECHNICAL FIELD

[0001] The present application generally relates to the technical field of coal mining. More particularly, the present application relates to a control system for linkage between a crusher and a shuttle car. BACKGROUND

[0002] In the mining operation, the crusher and the shuttle car are the key production equipment. The shuttle car is mainly responsible for transporting the ore and other materials to the crusher, and the crusher is used to crush the ore and other materials and then transport them to the collecting device through the conveying device. At present, the above two devices usually adopt independent operation mode, and lack effective cooperative control mechanism, which leads to the difficulty in accurately matching the time of the crusher completing the material crushing and the shuttle car reaching the material receiving position in the production process, and low work efficiency. For example, the shuttle car may arrive too early and be forced to wait until the crusher operation is completed, or the crusher may be idle for a long time after completing the crushing because the shuttle car does not arrive in time. The waiting and idling between the above devices significantly prolongs the overall process time of material crushing and transportation, and restricts the improvement of mining efficiency. Moreover, the frequent waiting, idling and unnecessary start-stop operation caused by poor device cooperation significantly increases the energy consumption of the crusher and the shuttle car. This not only increases the production and operation cost of the mine, but also causes energy consumption, which does not meet the development requirements of green mine and energy saving and emission reduction.

[0003] Therefore, there is an urgent need to provide a control system for linkage between a crusher and a shuttle car, so as to link the two to improve work efficiency and save energy consumption. CONTENT OF THE INVENTION

[0004] In order to at least solve one or more technical problems mentioned above, the present application provides a control system for linkage between a crusher and a shuttle car with high work efficiency and low energy consumption.

[0005] The present application provides a control system for linkage between a crusher and a shuttle car, comprising: a positioning assembly comprising an ultra-wideband (UWB) identification card fixed on the crusher and the shuttle car, and an ultra-wideband (UWB) base station for communication connection with the ultra-wideband (UWB) identification card and calculating coordinates; the positioning assembly is used to detect the position information of the crusher and the shuttle car; a first material detection sensor is arranged on the crusher and is used to detect the amount of material in the crusher; a controller is used to receive the position information of the crusher and the shuttle car detected by the positioning assembly, and the material information detected by the first material detection sensor, and generate a control instruction according to the information; and a starting mechanism is connected to the power system of the shuttle car and the crusher respectively, and controls the start-stop and working state of the shuttle car and the crusher in response to the control instruction.

[0006] In some embodiments, further comprising: a second material detection sensor arranged on the shuttle vehicle for detecting whether the shuttle vehicle is loaded with material and sending a state signal to the controller; and the controller is configured to control the shuttle vehicle to stop at the feeding port of the crusher or the loading position of the shuttle vehicle according to the state signal.

[0007] In some embodiments, further comprising: two direction indicators arranged at the feeding port of the crusher and the loading position of the shuttle vehicle, respectively, for indicating the driving direction of the shuttle vehicle.

[0008] In some embodiments, the controller is configured to generate a control instruction for starting the crusher when the shuttle vehicle reaches the loading position of the crusher or the distance between the two reaches a preset value, and generate a control instruction for stopping the operation of the shuttle vehicle and the crusher when the distance is less than a safety threshold.

[0009] In some embodiments, the starting mechanism comprises: a shuttle vehicle controller configured to receive the control instruction from the controller to control the start and stop of the shuttle vehicle and the driving path of the shuttle vehicle; and a crusher controller configured to receive the control instruction from the controller to control the start and stop of the crusher and the operation parameters of the crusher.

[0010] In some embodiments, the first material detection sensor is a vibration sensor that detects the weight of the load of the crusher to obtain the amount of material, and controls the shuttle vehicle to drive from the loading position to the crusher when the amount of material reaches a preset value.

[0011] In some embodiments, the crusher is further provided with a non-contact electromagnetic induction sensor for monitoring the moisture content of the material and feeding back to the controller to adjust the crushing power of the crusher.

[0012] In some embodiments, a noise sensor is arranged on the crusher for monitoring the operating noise of the crusher and feeding back to the controller; when the noise of the crusher exceeds a preset noise value, the controller controls the crusher to reduce the rotating speed.

[0013] In some embodiments, a laser particle size analyzer is installed at the discharge port of the crusher for real-time detection of the particle size of the crushed material and feeding back to the controller, and the controller adjusts the operation parameters of the crusher based on the detection result.

[0014] In some embodiments, further comprising: a dust sensor arranged at the feeding port of the crusher for detecting the dust concentration; and a spray dust reduction device linked with the dust sensor for automatically starting the spray when the concentration exceeds the limit until the concentration meets the standard.

[0015] By the control system of the crusher and the shuttle vehicle linkage as provided above, the amount of material in the crusher is detected by the first material detection sensor arranged on the crusher, and the real-time distance data of the crusher and the shuttle vehicle obtained by the positioning assembly are analyzed by the controller to accurately determine the time point of starting the shuttle vehicle. Through the above-mentioned double control logic of material amount detection and distance positioning, the system can not only avoid the jamming problem caused by the shuttle vehicle feeding too early when the crusher has not completed the previous crushing operation, but also prevent the time waste of the crusher idling waiting for the shuttle vehicle feeding. The scheme makes the material crushing and transportation process realize dynamic matching, thereby significantly improving the operation efficiency of the crushing link in the mining, reducing the energy consumption of the idle equipment and reducing the labor intervention cost. BRIEF DESCRIPTION OF DRAWINGS

[0016] The above and other objects, features and advantages of the present application exemplary embodiments will become more apparent from the following detailed description read in conjunction with the accompanying drawings. In the drawings, several embodiments of the present application are shown by way of example, and not limitation, and identical or corresponding reference numbers indicate identical or corresponding parts, in which:

[0017] Figure 1 The control system of the crusher and the shuttle vehicle linkage of the present application is shown;

[0018] Figure 2 One embodiment of the control system of the crusher and the shuttle vehicle linkage of the present application is shown;

[0019] Figure 3 One embodiment of the control system of the crusher and the shuttle vehicle linkage of the present application is shown.

[0020] In the drawings: 100, control system;

[0021] 101, positioning assembly; 102, first material detection sensor; 103, controller; 105, starting mechanism; 106, second material detection sensor; 107, electromagnetic induction sensor. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] It should be understood that the terms "comprises" and "comprising" used in the specification and claims of the application indicate the presence of the described features, integers, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof.

[0024] It should also be understood that the terms used in the specification and the claims of the application are merely for the purpose of describing particular embodiments and do not intend to limit the application. As used in the specification and the claims of the application, the singular form "a", "an" and "the" are intended to include the plural forms, unless the context clearly indicates otherwise. It should be further understood that the term "and / or" used in the specification and the claims of the application means any combination of one or more of the associated listed items and all possible combinations, and includes these combinations.

[0025] As used in the specification and the claims of the application, the term "if" can be interpreted as "when" or "upon" or "in response to a determination" or "in response to detecting" depending on the context. Similarly, the phrases "if it is determined" or "if [a described condition or event] is detected" can be interpreted to mean "upon determining" or "in response to determining" or "upon detecting [the described condition or event]" or "in response to detecting [the described condition or event]" depending on the context.

[0026] The specific embodiments of the application will be described in detail below with reference to the accompanying drawings.

[0027] As Figure 1 shown, in some embodiments, the application discloses a crusher and shuttle vehicle linkage control system 100, comprising: a positioning assembly 101 comprising an ultra-wideband (UWB) identification card fixed on the crusher and the shuttle vehicle, and an ultra-wideband (UWB) base station for communication connection with the ultra-wideband (UWB) identification card and calculation of coordinates; the positioning assembly 101 is used for detecting the position information of the crusher and the shuttle vehicle; a first material detection sensor 102 is arranged on the crusher and is used for detecting the amount of material in the crusher; a controller 103 is used for receiving the position information of the crusher and the shuttle vehicle detected by the positioning assembly 101 and the material information detected by the first material detection sensor 102, and generating a control instruction according to the information; and a starting mechanism 105 connected to the power system of the shuttle vehicle and the crusher respectively, which controls the start and stop of the shuttle vehicle and the crusher in response to the control instruction.

[0028] The control system 100 of the crusher and shuttle vehicle linkage in the scheme comprises a positioning assembly 101, a first material detection sensor 102, a controller 103 and a starting mechanism 105. Specifically, the positioning assembly 101 in the scheme comprises an ultra-wideband (UWB) identification card fixed on the crusher and the shuttle vehicle, and an ultra-wideband (UWB) base station connected with the ultra-wideband (UWB) identification card. In use, the UWB identification card emits wireless signals in real time, and the base station calculates the three-dimensional coordinates of the equipment through the time difference or phase difference of the received signals, and the positioning accuracy can reach centimeter level. That is, the positioning assembly 101 in the scheme can dynamically monitor the relative position, distance and motion trajectory of the crusher and the shuttle vehicle, and provide data for linkage control. In addition, the control system 100 in the scheme further comprises a first material detection sensor 102 arranged on the crusher, which can detect the amount of material in the crusher.

[0029] The controller 103 in the scheme is in communication connection with the positioning assembly 101 and the first material sensor, and can receive the position information sent by the positioning assembly 101 and the amount of material detected by the first material detection sensor 102, and generate control instructions according to the preset logic. In addition, the controller 103 is also in communication connection with the starting mechanism 105, the starting mechanism 105 is connected with the power system of the shuttle vehicle and the crusher respectively, and the starting mechanism 105 responds to the control instructions of the controller 103 in real time to control the start and stop of the shuttle vehicle and the crusher and other precise actions.

[0030] In use, the control system 100 of the scheme can determine whether the shuttle vehicle needs to transport material to the crusher to perform crushing operation according to the amount of material in the crusher detected by the first material detection module, and then determine the time point of starting the shuttle vehicle according to the distance between the crusher and the shuttle vehicle. Specifically, when the amount of material in the crusher is detected to be higher than the preset material amount, it means that there is a large amount of unbroken material in the crusher, which does not have space to carry new material, so the shuttle vehicle is controlled to be in a stop running state to avoid the shuttle vehicle feeding material in advance and causing material accumulation. When the amount of material in the crusher is detected to be lower than the preset material amount, it means that the crusher has enough space to carry new material, so the starting time of the shuttle vehicle is determined according to the position information of the shuttle vehicle and the crusher detected by the positioning assembly 101. For example, when the distance between the shuttle vehicle and the crusher is greater than or equal to the set distance, the shuttle vehicle is triggered to start. When the distance between the shuttle vehicle and the crusher is less than the set distance, the starting time of the shuttle vehicle is dynamically determined according to the preset material crushing completion time (such as the crushing time based on historical data or real-time calculation), so as to ensure that the crusher has just completed the previous crushing operation when the shuttle vehicle arrives.

[0031] The scheme realizes seamless connection of the crushing and transportation processes by the dual control mechanism of material quantity threshold judgment and distance dynamic matching, and significantly improves the operation efficiency and synergy of the mine exploitation.

[0032] In some embodiments, the controller is configured to generate a control instruction for starting the crusher when the shuttle vehicle reaches a material receiving position of the crusher or the distance between the two reaches a preset value, and generate a control instruction for stopping the operation of the shuttle vehicle and the crusher when the distance is less than a safety threshold.

[0033] In the scheme, the controller is configured to obtain the position information of the shuttle vehicle and the crusher in real time through the positioning assembly 101, and generate key control instructions accordingly. In a specific embodiment, when the first material detection module detects that there is no material in the crusher and the crusher is in a stopped state, the controller 103 generates a control instruction for starting the operation of the crusher when the positioning assembly detects that the shuttle vehicle reaches a preset material receiving position of the crusher feeding port or the real-time distance between the shuttle vehicle and the crusher is shortened to a first preset threshold.

[0034] In another specific embodiment, although the shuttle vehicle does not reach the precise material receiving point (the preset material receiving position of the crusher feeding port), the real-time distance between the shuttle vehicle and the crusher is shortened to a second preset threshold, at which time the controller 103 calculates the estimated arrival time of the shuttle vehicle and simultaneously starts the crusher to ensure seamless connection of the just-in-time unloading.

[0035] In addition, the scheme also sets a safety mechanism, that is, once the positioning assembly 101 detects that the real-time distance between the shuttle vehicle and the crusher is less than a preset safety threshold, the controller 103 will immediately generate an emergency stop instruction to force the shuttle vehicle and the crusher to stop running, regardless of the current working state of the equipment. It is worth noting that the safety threshold in the scheme is strictly based on the physical size of the equipment, the safety braking distance required by the braking system, and the necessary operation safety gap, and the core purpose is to ensure that even in extreme working conditions (such as sensor delay or equipment out of control), the system still has sufficient buffer space to avoid collision accidents.

[0036] In a specific embodiment, the first material detection sensor 102 is a vibration sensor, which obtains the material quantity by detecting the weight of the crusher load, and controls the shuttle vehicle to move from the loading position to the crusher when the material quantity reaches a preset value.

[0037] In the present scheme, the first material detection sensor 102 is a vibration sensor, which can be installed at the key load components of the crusher, such as the motor shaft, the crushing cavity support structure or the transmission belt pulley. In use, the vibration sensor collects the vibration signals of the crusher in real time through its built-in accelerometer or piezoelectric ceramic element to determine the amount of material in the crusher. Specifically, when the crusher is empty, the vibration frequency is high and the amplitude is small; as the amount of material increases, the load increases, the vibration frequency decreases and the amplitude increases. The vibration sensor converts the real-time vibration data into equivalent load weight through signal processing algorithms such as Fourier transform and transmits it to the controller 103. In addition, the vibration sensor in the present scheme does not need to directly contact the material, which can avoid the failure of traditional mechanical contact sensors caused by material impact and wear, effectively improving the long-term reliability.

[0038] In a specific embodiment, the starting mechanism 105 includes a shuttle car controller configured to receive control instructions from the controller 103 to control the start and stop and travel path of the shuttle car, and a crusher controller configured to receive control instructions from the controller 103 to control the start and stop and operating parameters of the crusher.

[0039] The starting mechanism 105 in the present scheme serves as the execution layer of the crusher and shuttle car linkage control system 100, which is composed of a shuttle car controller and a crusher controller. The two communicate with the controller 103 through hardware interfaces (such as relays, CAN bus) in both directions, can directly connect to the equipment power system and respond to the instructions of the controller 103, and realize the precise execution of equipment action. Specifically, the shuttle car controller, as the core controller of the shuttle car power system, mainly undertakes the tasks of start and stop control and travel path control. It not only can receive instructions from the controller 103 to control the start, stop and braking of the shuttle car motor, realize the precise start and stop of the equipment, but also can generate steering instructions through the built-in path planning algorithm to control the travel direction and trajectory of the shuttle car, ensuring that it travels to the material receiving position of the crusher or returns to the loading position according to the preset route. The crusher controller is responsible for the start and stop control and operating parameter adjustment of the crusher, where the operating parameter adjustment can be speed adjustment and crushing power adjustment.

[0040] As shown in Figure 3 In a specific embodiment, a non-contact electromagnetic induction sensor 107 is also provided on the crusher, which is used to monitor the material humidity and feed back to the controller 103 to adjust the crushing power of the crusher.

[0041] In the present scheme, the electromagnetic induction sensor 107 is arranged outside the crusher feed inlet or cavity and connected with the controller 103. The electromagnetic induction sensor 107 measures the humidity by detecting the change of the dielectric constant of the material, which can detect the material humidity without directly contacting the material, and is used to monitor the material humidity and feed back to the controller 103.

[0042] In use, the controller 103 matches the corresponding power level according to the current humidity value, and adjusts the motor frequency converter parameters or hydraulic system pressure through the crusher controller to achieve dynamic switching of crushing power. For example, when the detected humidity is in the first humidity range, the crusher is controlled to operate in low power mode; when the detected humidity is in the second humidity range, the crusher is controlled to operate in medium power mode; and when the detected humidity is in the third humidity range, the crusher is controlled to operate in high power mode.

[0043] like Figure 2 As shown, in one specific implementation, it further includes: a second material detection sensor 106, which is installed on the shuttle car to detect whether the shuttle car is loaded with material and send a status signal to the controller 103; the controller 103 is configured to control the shuttle car to stop at the feed inlet of the crusher or the loading point of the shuttle car according to the status signal. It also includes: two direction indicator lights, respectively installed at the feed inlet of the crusher and the loading point of the shuttle car, to indicate the direction of travel of the shuttle car.

[0044] In this design, a second material detection sensor 106 is installed on the shuttle car to detect whether the shuttle car is currently carrying material. This second material detection sensor 106 is connected to the controller 103 and sends the detected status signal to the controller 103. In addition, this design provides a direction indicator light at the crusher feed inlet and the shuttle car loading point to indicate the direction of the shuttle car's movement.

[0045] In operation, when the second material detection sensor 106 detects that the shuttle car is loaded, the controller 103 sends a command to guide the shuttle car to stop at the crusher's feed inlet. Simultaneously, an indicator light at the crusher's feed inlet illuminates, facilitating the shuttle car's better positioning at the crusher and ensuring timely material delivery for crushing, thus maintaining production continuity. When the second material detection sensor 106 detects that the shuttle car is unloaded, the controller 103 directs the shuttle car to the loading area to load new material. At the same time, an indicator light at the crusher's feed inlet illuminates, again facilitating the shuttle car's better positioning at the loading area. This ensures the shuttle car can efficiently participate in material transfer, reducing equipment downtime and improving overall operational efficiency.

[0046] Of course, those skilled in the art will understand that the shuttle car is equipped with a device for acquiring indicator light signals, which sends the acquired indicator light signals to the controller, and the controller sends control commands based on the signal information.

[0047] In one specific implementation, a noise sensor is installed on the crusher to monitor the operating noise of the crusher and transmit it to the controller 103; when the noise of the crusher exceeds the preset noise value, the controller 103 controls the crusher to reduce its speed.

[0048] Since the crusher will produce different degrees of noise during operation, and the intensity of the noise is often closely related to the running state of the equipment. The present scheme can monitor the running noise of the crusher in real time by setting a noise sensor on the crusher, and transmit the monitored noise data to the controller 103. The controller 103 is built-in with a preset noise value, which is set according to the noise intensity of the normal operation of the crusher and the relevant safety and environmental protection standards. When the noise data received by the controller 103 exceeds the preset noise value, the controller 103 will immediately determine that the crusher may have abnormal operation or overload and the like. At this time, the controller 103 sends an instruction to the motor control system 100 of the crusher to reduce the speed of the crusher. After reducing the speed, the running intensity of each component inside the crusher is weakened, and the speed and intensity of material crushing are relatively reduced, thereby effectively reducing the noise level.

[0049] In a specific embodiment, the control system 100 further comprises a dust sensor arranged at the inlet of the crusher for detecting the dust concentration, and a spray dust reduction device linked with the dust sensor, which automatically starts spraying when the concentration exceeds the limit and closes after reaching the standard.

[0050] Since the material will produce dust when crushing in the crusher, in order to effectively control the dust, the control system 100 in the present scheme is provided with a dust sensor and a spray dust reduction device in communication connection with the controller 103. Specifically, the dust sensor is installed at the inlet of the crusher and the shuttle car discharge port to monitor the dust concentration in real time. The spray dust reduction device includes a spray head, a water tank, a water pump and a control system 100. When the spray dust reduction device receives a start signal, the water pump sprays water to form a water mist to adsorb dust particles and make them settle. In use, the spray dust reduction device is linked with the dust sensor, and when the dust concentration exceeds the preset limit, the sensor sends a signal to the controller 103, and the controller 103 starts the spray dust reduction device to reduce the dust concentration. When the concentration decreases to the standard level, the controller 103 closes the spray device to achieve automatic control.

[0051] In a specific embodiment, a laser particle size analyzer is installed at the discharge port of the crusher to detect the particle size of the crushed material in real time and transmit it to the controller 103, and the controller 103 adjusts the operation parameters of the crusher based on the detection structure.

[0052] In this scheme, a laser particle size analyzer is installed at the discharge port of the crusher. The particle size of the crushed material can be detected in real time and transmitted to the controller 103. After receiving the data, the controller 103 automatically adjusts the operating parameters of the crusher, such as the rotation speed and crushing intensity, according to the preset particle size standard and process requirements. At the same time, the analyzer continuously monitors the particle size to ensure that the adjusted material particle size meets the requirements. This system realizes real-time monitoring and automatic control of the crushing process, improves product quality and stability, and reduces defective products.

[0053] While several embodiments of the application have been shown and described herein, it is to be understood that all the forms of this application need not have all of the features shown. It is possible, for example, that certain features of the application can be omitted, substituted, or changed in various embodiments of the application. It is further understood that to practices this application various alternatives to the embodiments of the application described herein will be employed. It is the intention of the appended claims to cover all such alternatives and equivalents.

Claims

1. A control system for the linkage of a crusher with a shuttle car, characterised in that, The application relates to a control system for a crusher and a shuttle vehicle, comprising: a positioning component, which comprises an ultra-wideband (UWB) identification card fixed on the crusher and the shuttle vehicle, and an ultra-wideband (UWB) base station used for communication connection with the ultra-wideband (UWB) identification card and coordinate calculation; the positioning component is used for detecting position information of the crusher and the shuttle vehicle; a first material detection sensor arranged on the crusher and used for detecting a material amount in the crusher; a controller used for receiving the position information of the crusher and the shuttle vehicle detected by the positioning component and the material information detected by the first material detection sensor, and generating a control instruction according to the information; and a starting mechanism connected to power systems of the shuttle vehicle and the crusher respectively, and used for controlling start-stop and working states of the shuttle vehicle and the crusher in response to the control instruction.

2. The control system of claim 1, wherein, Further comprising: a second material detection sensor arranged on the shuttle vehicle and used for detecting whether the shuttle vehicle is loaded and sending a state signal to the controller; the controller is configured to control the shuttle vehicle to stop at a feeding port of the crusher or a loading position of the shuttle vehicle according to the state signal.

3. The system of claim 2, wherein, Further comprising: two direction indicator lamps arranged at the feeding port of the crusher and the loading position of the shuttle vehicle respectively, and used for prompting a driving direction of the shuttle vehicle.

4. The system according to any of claims 1-3, characterized in that, The controller is configured to: generate a control instruction for starting the crusher when the shuttle vehicle reaches a loading position of the crusher or a distance between the two reaches a preset value; generate a control instruction for stopping the shuttle vehicle and the crusher when the distance is smaller than a safety threshold.

5. The system of claim 4, wherein, The starting mechanism comprises: a shuttle vehicle controller configured to receive the control instruction of the controller to control start-stop and a driving path of the shuttle vehicle; and a crusher controller configured to receive the control instruction of the controller to control start-stop and a running parameter of the crusher.

6. The system of claim 1, wherein, The first material detection sensor is a vibration sensor, which obtains a material amount by detecting a weight of a load of the crusher, and controls the shuttle vehicle to drive from the loading position to the crusher when the material amount reaches a preset value.

7. The system of any of claims 1-3, wherein, A non-contact electromagnetic induction sensor is further arranged on the crusher and used for monitoring a material humidity and feeding back to the controller to adjust a crushing power of the crusher.

8. The system of any of claims 1-3, wherein, A noise sensor is arranged on the crusher and used for monitoring a running noise of the crusher and feeding to the controller; when the noise of the crusher exceeds a preset noise value, the controller controls the crusher to reduce a rotating speed.

9. The system of any of claims 1-3, wherein, A laser particle size analyzer is arranged at a discharging port of the crusher and used for detecting a particle size of a crushed material in real time and feeding to the controller; the controller adjusts a running parameter of the crusher based on the detection structure.

10. The system of any of claims 1-3, wherein, Further comprising: a dust sensor arranged at the feeding port of the crusher and used for detecting a dust concentration; and a spray dust reduction device linked with the dust sensor and used for automatically starting to spray when the concentration exceeds a limit, and stopping until the concentration reaches a standard.