Cable core wire angle adjusting device and cable end processing equipment
By using a cable core wire angle adjustment device, the angle position of the cable core wire is automatically adjusted using a rotating clamp and an industrial camera, which solves the problem of low efficiency of manual adjustment and realizes fully automated cable processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, the adjustment of the position of the cable core and contact elements relies on manual operation, which is inefficient and cannot meet the needs of automated production.
The cable core wire angle adjustment device includes a base, an industrial camera, a rotary clamp, and a rotary drive. The cable is held by the jaws of the rotary clamp, the angle deviation is detected by the industrial camera, and the position of the core wire is adjusted by the rotary drive to achieve automated assembly.
It enables automatic adjustment of the angle and position of the cable core wires, improves the efficiency of automated assembly, and meets the needs of automated production.
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Figure CN224110654U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cable processing technical field especially, it relates to a cable core angle adjusting device. BACKGROUND
[0002] Cables are currently widely used in electrical equipment, electronic communication, new energy vehicles and other fields. Depending on their functions, the structure of the cable is also different. Currently, in order to realize various functions, the cable will be provided with two or more core wires. For example, the Chinese invention patent for a method for bundling a multi-core cable and the corresponding bundled cable disclosed in the authorization announcement No. CN114336208B, the technical solution recorded in the patent document is that the cable has at least one first core wire and a second core wire, and an outer cover at least partially surrounds the first core wire and the second core wire. In addition, the end section of the inner conductor of the first core wire is in conductive connection with the first contact element, and the end section of the inner conductor of the second core wire is in conductive connection with the second contact element. The method comprises at least the following steps, which can be preferably performed in a given order: (i) arranging the first contact element and the second contact element in a contact carrier having a contact side and a cable side, wherein the contact carrier has a first longitudinal channel connecting the contact side with the cable side, a second longitudinal channel connecting the contact side with the cable side, a first through opening intersecting the first longitudinal channel, and a second through opening intersecting the second longitudinal channel, wherein at least one section of the first contact element is arranged in a front portion of the first longitudinal channel extending between the contact side and the first through opening, and at least one section of the second contact element is arranged in a front portion of the second longitudinal channel extending between the contact side and the second through opening; (ii) liquid-tightly closing the first longitudinal channel and the first through opening by introducing two first sealing elements into the first through opening; (iii) liquid-tightly closing the second longitudinal channel and the second through opening by introducing two second sealing elements into the second through opening; and (iv) forming a connecting piece connecting the contact carrier with the outer cover of the cable by injection molding, by injection molding covering at least one rear portion of the contact carrier surrounding the first through opening and the second through opening and the portion of the cable extending on the cable side.
[0003] In the above-mentioned patent document technical solution, the first core wire and the second core wire of the cable need to be inserted into the corresponding contact elements respectively. Since the positions and distances of the first contact element and the second contact element are fixed, when inserting the core wires, the positions of the two core wires need to be adjusted so that the core wires can be aligned with the corresponding contact elements. Currently, the position of the core wire is adjusted by manual operation, which is relatively low in efficiency and cannot meet the needs of automatic production.
[0004] In view of the above cable and contact element combination scheme, it is necessary to provide a cable core angle adjusting device that can automatically adjust the angle position of the core wire so that the core wire can be aligned with the corresponding contact element, thereby meeting the needs of subsequent automation production. Utility model content
[0005] The utility model discloses a cable core angle adjusting device and cable end processing equipment, realize the angle position automatic adjustment of core wire, make subsequent core wire and terminal etc.
[0006] To realize above-mentioned purpose, a kind of cable core angle adjusting device provided in the utility model embodiment, including seat body, industrial camera, rotating clamp and rotary drive part;The vertical plate and mounting bracket are equipped on the seat body, and the industrial camera is equipped on the mounting bracket;Mounting hole is equipped on the vertical plate, and the rotating clamp is rotatably connected the mounting hole, and the rotating clamp includes two clamping jaws, the clamping position formed by two clamping jaws, and the center of the industrial camera coincides with the rotation axis of the rotating clamp;Rotary drive part is connected the rotating clamp, for driving the rotating clamp rotation.
[0007] Further, the rotating clamp further includes a turntable rotatably connected in the mounting hole, and the turntable further includes an installation slot, and the installation slot includes a parallel clamp, and the two sliding blocks of the parallel clamp are connected to the two clamping jaws.
[0008] Further, the rotary drive part includes a motor and a synchronous belt, the motor is arranged on one side of the vertical plate, and the synchronous belt is connected to the main shaft of the motor and the turntable.
[0009] Further, the cable core angle adjusting device further includes an inductive switch arranged on one side of the vertical plate, and the turntable further includes an inductive sensing sheet for mutual induction with the inductive switch.
[0010] Further, the cable core angle adjusting device further includes a linear module, and the seat body is arranged on the linear module.
[0011] The cable core angle adjusting device provided by the utility model embodiment has at least the following technical effects:
[0012] The two clamping jaws of the rotating clamp can clamp the cable, and the industrial camera can capture the position of the core wire, when the core wire deviates from the positioning position, the rotary drive part drives the rotating clamp to rotate, thereby adjusting the angle position of the core wire, so that the position of the core wire can be at the angle position of the next assembly process.
[0013] A cable end processing device comprises a cable core wire angle adjusting device and a conveying line provided with a plurality of wire clamps for clamping cables.
[0014] The cables to be assembled can be clamped one by one on the wire clamps of the conveying line, conveyed by the conveying line to the front end of the cable core wire angle adjusting device, clamped by the two clamping jaws while the wire clamps are loosened, and then the angle position of the core wire is detected by an industrial camera, and when it deviates from the position of subsequent assembly, the rotating clamp is driven to rotate by the rotating drive, so as to adjust the core wire to the correct position. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0016] Figure 1 The structural diagram of the cable core wire angle adjusting device provided by the embodiments of the present application.
[0017] Figure 2 The structural diagram of the other side of the cable core wire angle adjusting device provided by the embodiments of the present application. DETAILED DESCRIPTION
[0018] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the embodiments of the present application, and cannot be understood as a limitation of the present application.
[0019] In the description of the embodiments of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0020] In addition, the terms "first", "second", "third", "fourth", "fifth", "sixth", "seventh" and "eighth" are only used for descriptive purpose and cannot be understood as indicating or implying relative importance or implying the number of the technical features indicated. Therefore, the features defined with "first", "second", "third", "fourth", "fifth", "sixth", "seventh" and "eighth" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "a plurality of" is two or more than two, unless otherwise explicitly specified and limited.
[0021] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0022] In an embodiment of the cable end processing equipment, specifically; the cable end processing equipment comprises a cable core angle adjusting device and a conveying line (not shown in the drawing), and the conveying line is provided with a plurality of wire clamps for clamping the cable.
[0023] The cable core angle adjusting device comprises a seat body 100, an industrial camera 200, a rotating clamp 300 and a rotating driving member 400, and the specific reference is made to Figure 1 and Figure 2 The seat body 100 is provided with a vertical plate 110 and a mounting bracket 120, and the industrial camera 200 is arranged on the mounting bracket 120; the vertical plate 110 is provided with a mounting hole 111, and the rotating clamp 300 is rotatably connected in the mounting hole 111. The rotating clamp 300 comprises two clamping jaws 310, a clamping position formed by the two clamping jaws 310, and the center of the industrial camera 200 coincides with the rotation axis of the rotating clamp 300; the rotating driving member 400 is connected with the rotating clamp 300 and is used for driving the rotating clamp 300 to rotate.
[0024] The cable core angle adjusting device of the above embodiment can clamp the cable one by one on the wire clamps of the conveying line, convey the cable to the front end of the cable core angle adjusting device by the conveying line, clamp the cable by the two clamping jaws 310, loosen the cable by the wire clamps, detect the angle position of the core wire by the industrial camera 200, and drive the rotating clamp 300 to rotate by the rotating driving member 400 when the core wire deviates from the subsequent assembly position, so as to adjust the core wire to the correct position. After the position of the core wire is adjusted, the wire clamps on the conveying line clamp the cable again, and the rotating clamp loosens the cable, so that the conveying line conveys the cable to the next process; thereby realizing the full automatic processing of the cable.
[0025] Further, reference is made to Figure 1 andFigure 2 The rotating clamp 300 further comprises a rotating disc 320, which is rotatably connected in the mounting hole 111. The rotating disc 320 is further provided with a mounting groove 321, and the mounting groove 321 is provided with a parallel clamp 330. Two sliding blocks of the parallel clamp 330 are connected with the two clamping jaws 310. The rotating driving member 400 is connected with the rotating disc 320. Specifically, the rotating disc 320 is driven to rotate by the rotating driving member 400, so as to drive the parallel clamp 330 and the two clamping jaws 310 to rotate, so that the two clamping jaws 310 rotate together with the cable clamped thereby. Preferably, a bearing 340 is arranged in the mounting hole 111, and the rotating disc 320 is connected with the bearing 340. More preferably, the vertical plate 110 is further uniformly provided with a plurality of first screw holes 112 along the periphery of the mounting hole 111, and the first screw holes 112 and the mounting hole 111 form a thin-walled structure. Then, a screw can be locked in the first screw hole 112. Through cooperation of the screw and the first screw hole 112, the thin wall formed by the first screw hole 112 and the mounting hole 111 can be deformed towards the mounting hole 111, so as to achieve the effect of extruding the bearing 340. Under the action of the plurality of first screw holes 112, the inner side wall of the mounting hole 111 extrudes and tightly holds the bearing 340, so as to fix the outer ring of the bearing 340 in the mounting hole 111. The rotating disc 320 is further provided with a plurality of second screw holes 322 near the edge, and the second screw holes 322 and the outer side wall of the rotating disc 320 form a thin-walled structure. When the screw is locked in the second screw hole 322, the thin-walled structure on the rotating disc 320 deforms outwardly, so as to tightly hold the inner ring of the bearing 340, thereby fixing the rotating disc 320 and the bearing 340.
[0026] Further, with reference to Figure 1 The rotating driving member 400 comprises a motor 410 and a synchronous belt 420. The motor 410 is arranged on one side of the vertical plate 110, and the synchronous belt 420 is connected with the main shaft of the motor 410 and the rotating disc 320.
[0027] Further, with reference to Figure 2 The cable core angle adjusting device further comprises an inductive switch 500, which is arranged on one side of the vertical plate 110. The rotating disc 320 is further provided with an inductive sheet 600, which is used for mutual induction with the inductive switch 500. The inductive switch 500 can be a photoelectric switch or a Hall switch. Through mutual induction between the inductive switch 500 and the inductive sheet 600, the rotating disc 320 can be positioned, the core position can be adjusted, and after the rotating clamp 300 releases the core wire, the rotating disc 320 is reset by the rotating driving member 400.
[0028] Further, with reference to Figure 1 and Figure 2The cable core wire angle adjusting device further comprises a linear module 700, and the seat body 100 is arranged on the linear module 700. Preferably, the linear module 700 can be an electric linear module. In the embodiment, when the cable is conveyed to a front end position of the cable core wire angle adjusting device, the linear module 700 drives the seat body 100 to move forward, so that the rotating clamp 300 can clamp the cable. After the core wire position of the cable is adjusted, the linear module 700 drives the whole to return to the starting position.
[0029] The above are only preferred embodiments of the present application, and are not used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A cable core angle adjustment device, characterized by, Including the seat body, the industrial camera, the rotating clamp and the rotating driving part;The seat body is equipped with the vertical board and the mounting frame, the industrial camera is equipped in the mounting frame, the vertical board is equipped with the mounting hole, the rotating clamp is rotatably connected with the mounting hole, the rotating clamp includes two clamping jaws, the clamping position formed by two clamping jaws, and the center of the industrial camera coincides with the rotating axis of the rotating clamp;The rotating driving part is connected with the rotating clamp, and is used for driving the rotating clamp to rotate.
2. The cable core angle adjustment device of claim 1, wherein: The rotating clamp further includes a turntable rotatably connected in the mounting hole, and the turntable is further provided with a mounting slot, and the mounting slot is provided with a parallel clamp, and two sliding blocks of the parallel clamp are connected with the two clamping jaws.
3. The cable core angle adjustment device of claim 2, wherein: The rotating driving part includes a motor and a synchronous belt, the motor is arranged on one side of the vertical plate, and the synchronous belt is connected with the main shaft of the motor and the turntable.
4. The cable core angle adjustment device of claim 2, wherein: The mounting hole is provided with a bearing, and the turntable is connected with the bearing.
5. The cable core angle adjustment device of claim 4, wherein: The vertical plate is further provided with a plurality of first screw holes along the periphery of the mounting hole, and the first screw holes are used for connecting locking screws.
6. A cable core angle adjustment device according to any one of claims 2 to 5, characterised in that: It further includes an inductive switch, the inductive switch is arranged on one side of the vertical plate, and the turntable is further provided with an inductive sheet, which is used for mutual induction with the inductive switch.
7. A cable core angle adjustment device according to any one of claims 1 to 5, characterised in that: It further includes a linear module, and the seat body is arranged on the linear module.
8. A cable end processing apparatus characterized by comprising: The cable core angle adjusting device comprises the cable core angle adjusting device according to any one of claims 1 to 5, and further comprises a conveying line, and the conveying line is provided with a plurality of wire clamps for clamping cables.
Citation Information
Patent Citations
Method for bundling multi-core cables and corresponding bundled cables
CN114336208B