Quantitative proportioning device for cloth printing and dyeing

By designing a fabric printing and dyeing quantitative mixing device that adjusts the distance between the quantitative barrel and the metering barrel using an electric push rod and a limiting plate, the problems of low production efficiency and unstable quality caused by fixed capacity are solved, and flexible adjustment and efficient mixing are achieved.

CN224113892UActive Publication Date: 2026-04-14ZHANGJIAGANG KANGSHENG WEAVING & DYEING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The existing fabric printing and dyeing quantitative proportioning device has a fixed capacity and cannot be flexibly adjusted according to actual needs, resulting in low production efficiency, unstable product quality, and difficulty in meeting diverse production needs.

Method used

A quantitative proportioning device including a mixing tank, a mounting frame, mixing components, and a motor drive was designed. The distance between the quantitative tank and the metering tank is adjusted by an electric push rod and a limiting plate. Combined with a motor-driven bevel gear system, the precise proportioning and mixing of raw materials are achieved.

Benefits of technology

It enables flexible adjustment of the mixing ratio according to actual needs, improves production efficiency and product quality stability, and enhances the applicability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of proportioning devices, in particular to a quantitative proportioning device for cloth printing and dyeing. The bottom of the mixing barrel is fixedly connected with fixing legs, the exterior of the mounting frame is fixedly connected with a control panel, the bottom of the mixing barrel is fixedly connected with a control valve, the top of the mixing barrel is fixedly connected with the mounting frame, the mixing assembly is arranged in the mixing barrel, and the top of the mounting frame is fixedly connected with a supporting frame; a storage barrel is fixedly connected to the top of the supporting frame, a first motor is fixedly connected to the exterior of the mounting frame, and a screw is fixedly connected to the output end of the first motor; the electric push rod drives the sliding plate to slide along the outer surface of the fixing plate, the limiting plate on the outer side of the sliding plate synchronously drives the quantifying barrels to move along the outer surface of the metering barrel, then the distance between the quantifying barrels and the metering barrel is adjusted, the proportion can be flexibly adjusted according to actual requirements through the design, and the applicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of proportioning device technology, and in particular to a quantitative proportioning device for fabric printing and dyeing. Background Technology

[0002] Fabric dyeing and printing quantitative proportioning device is a very important piece of equipment in the dyeing and printing process. It is used to precisely control the amount of dyes, auxiliaries and other chemicals used to ensure the quality of dyeing and printing and the stability of the products.

[0003] In actual production processes, manual operation requires the precise weighing of dyes and auxiliaries using a balance. Operators carefully place the weighed dyes and auxiliaries into clean containers, and after the raw materials are mixed in a predetermined ratio, they are all poured into a mixing device and the equipment is started for thorough mixing. This manual mixing method has significant shortcomings. Firstly, this process requires a substantial investment of time and manpower, which can significantly reduce overall production efficiency during heavy production periods. Secondly, manual operation is susceptible to interference from various factors, leading to inaccurate dosages of dyes and auxiliaries. Even small errors, accumulated over multiple dyeing operations, can cause deviations in the color and properties of each dyed product, compromising product quality stability and potentially impacting the product's market competitiveness.

[0004] While some quantitative mixing devices exist on the market, they also have limitations. The capacity of the mixing tanks in existing technologies is fixed, meaning that the mixing ratio cannot be flexibly adjusted to meet different production needs. For example, when producing small batches of products in special colors, a fixed-capacity mixing tank may not meet the requirements for precise proportioning; conversely, in large-scale production of regular products, the fixed capacity may lead to resource waste. This lack of flexibility makes quantitative mixing devices inconvenient to use and difficult to meet diverse production demands. Utility Model Content

[0005] To overcome the problem that the capacity of the mixing tank is fixed and cannot be flexibly adjusted according to actual needs.

[0006] The technical solution of this utility model is as follows: a quantitative mixing device for fabric printing and dyeing, including a mixing tank; it also includes a mounting frame and a mixing component. A fixed leg is fixedly connected to the bottom of the mixing tank, a control panel is fixedly connected to the outside of the mounting frame, a control valve is fixedly connected to the bottom of the mixing tank, a mounting frame is fixedly connected to the top of the mixing tank, a mixing component is installed inside the mixing tank, a support frame is fixedly connected to the top of the mounting frame, a storage tank is fixedly connected to the top of the support frame, a motor is fixedly connected to the outside of the mounting frame, a screw is fixedly connected to the output end of the motor, the motor is used to drive the screw to rotate, a sliding rod is fixedly connected to the inside of the mounting frame, a sliding plate is threadedly connected to the outside of the screw, a fixed plate is fixedly connected to the bottom of the sliding plate, an electric push rod is fixedly connected to the bottom of the sliding plate, a slide plate is fixedly connected to the output end of the electric push rod, the electric push rod is used for the slide plate to slide, a limit plate is fixedly connected to the outside of the slide plate, a metering tank is fixedly connected to the bottom of the sliding plate, a metering tank is slidably connected to the outside of the metering tank, and a baffle is rotatably connected to the bottom of the metering tank.

[0007] Preferably, the sliding plate has a through hole, and the sliding plate is slidably connected to the outside of the sliding rod through the through hole.

[0008] Preferably, the limiting plate has a sliding groove, through which the measuring bucket is slidably connected to the inside of the limiting plate.

[0009] Preferably, when the sliding plate slides towards the end closer to the mounting plate, the baffle at the bottom of the metering bin will slowly open.

[0010] Preferably, when the electric push rod pushes the slide plate downwards, the volume between the metering bin and the measuring bin increases.

[0011] Preferably, the mixing assembly includes a mounting plate fixedly connected to the top of the mixing tank. A second motor is fixedly connected to the outside of the mounting plate. A first bevel gear is fixedly connected to the output end of the second motor. A second bevel gear meshes with the outside of the first bevel gear. A first stirring plate is fixedly connected to the bottom of the second bevel gear. A third bevel gear meshes with the outside of the first bevel gear away from the second bevel gear. The second stirring plate is fixedly connected to the bottom of the third bevel gear.

[0012] Preferably, the bevel gear three has a through hole two, and the bevel gear two is rotatably connected to the interior of the bevel gear three through the through hole two.

[0013] The beneficial effects of this utility model are as follows: the electric push rod drives the slide plate to slide along the outer surface of the fixed plate, and the limiting plate on the outside of the slide plate simultaneously drives the quantitative barrel to move along the outer surface of the metering barrel, thereby adjusting the distance between the quantitative barrel and the metering barrel. This design makes it easy to flexibly adjust the proportion according to actual needs and improves the applicability of the device. Attached Figure Description

[0014] Figure 1 The diagram shown is a schematic representation of the overall structure of this utility model.

[0015] Figure 2 The diagram shown is a schematic representation of the quantitative adjustment component of this utility model.

[0016] Figure 3 The diagram shown is a schematic representation of the actuation structure of the quantitative adjustment component of this utility model.

[0017] Figure 4 The diagram shown is a schematic representation of the quantitative adjustment component of this utility model.

[0018] Figure 5 The diagram shown is a schematic representation of the hybrid component structure of this utility model.

[0019] Explanation of reference numerals in the attached drawings: 1. Mixing tank; 21. Mounting frame; 22. Support frame; 23. Storage tank; 24. Motor 1; 25. Screw; 26. Sliding plate; 27. Metering tank; 28. Quantitative tank; 29. ​​Baffle; 210. Fixing plate; 211. Electric push rod; 212. Slide plate; 213. Limiting plate; 214. Slide rod; 31. Mounting plate; 32. Motor 2; 33. Bevel gear 1; 34. Bevel gear 2; 35. Stirring plate 1; 36. Bevel gear 3; 37. Stirring plate 2; 4. Control panel; 5. Fixing leg; 6. Control valve. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please see Figures 1-5This utility model provides an embodiment of a fabric printing and dyeing quantitative proportioning device, including a mixing tank 1; it also includes a mounting frame 21 and a mixing component. A fixing leg 5 is fixedly connected to the bottom of the mixing tank 1. A control panel 4 is fixedly connected to the outside of the mounting frame 21. A control valve 6 is fixedly connected to the bottom of the mixing tank 1. The mounting frame 21 is fixedly connected to the top of the mixing tank 1. A mixing component is disposed inside the mixing tank 1. A support frame 22 is fixedly connected to the top of the mounting frame 21. A storage tank 23 is fixedly connected to the top of the support frame 22. A motor 24 is fixedly connected to the outside of the mounting frame 21. The output end of the motor 24... A screw 25 is fixedly connected, and a motor 24 drives the screw 25 to rotate. A slide rod 214 is fixedly connected to the inner side of the mounting bracket 21. A sliding plate 26 is threadedly connected to the outside of the screw 25. A fixing plate 210 is fixedly connected to the bottom of the sliding plate 26. An electric push rod 211 is fixedly connected to the bottom of the sliding plate 26. A slide plate 212 is fixedly connected to the output end of the electric push rod 211. The electric push rod 211 is used for sliding the slide plate 212. A limit plate 213 is fixedly connected to the outside of the slide plate 212. A measuring cylinder 27 is fixedly connected to the bottom of the sliding plate 26. A fixed slidable device is slidably connected to the outside of the measuring cylinder 27. Measuring cylinder 28 has a baffle 29 rotatably connected to its bottom. An electric push rod 211 pushes a sliding plate 212 to slide outside a fixed plate 210. Simultaneously, a limiting plate 213 outside the sliding plate 212 causes the measuring cylinder 28 to slide outside a metering cylinder 27, thus changing the distance between them and allowing adjustment of the proportioned raw materials as needed. A through hole is provided on a sliding plate 26, which is slidably connected to the outside of a sliding rod 214. Because the sliding plates 26 are arrayed, they facilitate the sliding of the metering cylinder 27 outside the sliding rod 214. The metering barrel 27 is slidably connected to the inside of the limiting plate 213 through the sliding groove on the limiting plate 213. The limiting plate 213 helps to restrict the sliding direction of the metering barrel 28. When the sliding plate 26 slides towards the end close to the mounting plate 31, the baffle 29 at the bottom of the metering barrel 28 will slowly open. The baffle 29 helps to allow the raw materials inside the metering barrel 28 to be discharged in advance. When the electric push rod 211 pushes the sliding plate 212 downward, the capacity between the metering barrel 28 and the metering barrel 27 will increase. The metering barrel 28 helps to provide a container for storing materials.

[0022] Please see Figure 5In this embodiment, the mixing component includes a mounting plate 31, which is fixedly connected to the top of the mixing tank 1. A second motor 32 is fixedly connected to the outside of the mounting plate 31. A first bevel gear 33 is fixedly connected to the output end of the second motor 32. A second bevel gear 34 meshes with the outside of the first bevel gear 33. A stirring plate 35 is fixedly connected to the bottom of the second bevel gear 34. A third bevel gear 36 meshes with the outside of the first bevel gear 33 away from the second bevel gear 34. A second stirring plate 37 is fixedly connected to the bottom of the third bevel gear 36. The presence of the second motor 32 facilitates the rotation of the first bevel gear 33, the second bevel gear 34, and the third bevel gear 36. The third bevel gear 36 has a through hole 2, through which the second bevel gear 34 is rotatably connected to the inside of the third bevel gear 36. The presence of the third bevel gear 36 facilitates the mixing of the raw materials by cooperating with the second bevel gear 34 to drive the stirring plate 35 and the second stirring plate 37.

[0023] During operation, the electric push rod 211 pushes the slide plate 212 to slide outside the fixed plate 210. At this time, the limiting plate 213 outside the slide plate 212 will simultaneously drive the metering barrel 28 to slide outside the metering barrel 27, thereby changing the distance between the metering barrel 28 and the metering barrel 27, so as to adjust the proportion of raw materials as needed. Then, the motor 24 drives the screw 25 to rotate, so that the screw 25 drives the sliding plate 26 to slide outside the slide rod 214, so that the sliding plate 26 drives the metering barrel 28 outside the metering barrel 27 to slowly get away from the restriction of the slide plate 212, so that the baffle 29 slowly rotates open, thereby putting the metered raw materials into the mixing barrel 1. Then, the motor 32 drives the bevel gear 34 and bevel gear 36 outside the bevel gear 33 to rotate simultaneously, so that the stirring plate 35 and the stirring plate 37 rotate synchronously in opposite directions, thereby mixing the raw materials evenly.

[0024] Through the above steps, the electric push rod 211 drives the slide plate 212 to slide along the outer surface of the fixed plate 210. The limiting plate 213 on the outside of the slide plate 212 simultaneously drives the quantitative barrel 28 to move along the outer surface of the metering barrel 27, thereby adjusting the distance between the quantitative barrel 28 and the metering barrel 27. This design facilitates flexible adjustment of the mixing ratio according to actual needs and improves the applicability of the device.

Claims

1. A fabric printing and dyeing quantitative proportioning device, comprising a mixing tank (1); characterized in that: It also includes a mounting frame (21) and a mixing assembly. A fixed leg (5) is fixedly connected to the bottom of the mixing tank (1). A control panel (4) is fixedly connected to the outside of the mounting frame (21). A control valve (6) is fixedly connected to the bottom of the mixing tank (1). The mounting frame (21) is fixedly connected to the top of the mixing tank (1). A mixing assembly is installed inside the mixing tank (1). A support frame (22) is fixedly connected to the top of the mounting frame (21). A storage tank (23) is fixedly connected to the top of the support frame (22). A motor (24) is fixedly connected to the outside of the mounting frame (21). A screw (25) is fixedly connected to the output end of the motor (24). The motor (24) is used to drive the screw (25) to rotate. A sliding rod (214) is fixedly connected to the inner side of the frame (21), a sliding plate (26) is threadedly connected to the outside of the screw (25), a fixed plate (210) is fixedly connected to the bottom of the sliding plate (26), an electric push rod (211) is fixedly connected to the bottom of the sliding plate (26), a slide plate (212) is fixedly connected to the output end of the electric push rod (211), the electric push rod (211) is used for the slide plate (212) to slide, a limit plate (213) is fixedly connected to the outside of the slide plate (212), a metering barrel (27) is fixedly connected to the bottom of the sliding plate (26), a metering barrel (28) is slidably connected to the outside of the metering barrel (27), and a baffle (29) is rotatably connected to the bottom of the metering barrel (28).

2. The fabric printing and dyeing quantitative proportioning device according to claim 1, characterized in that: A through hole is provided on the sliding plate (26), and the sliding plate (26) is slidably connected to the outside of the sliding rod (214) through the through hole.

3. The fabric printing and dyeing quantitative proportioning device according to claim 1, characterized in that: A groove is provided on the limiting plate (213), and the measuring barrel (27) is slidably connected to the inside of the limiting plate (213) through the groove.

4. The fabric printing and dyeing quantitative proportioning device according to claim 1, characterized in that: When the sliding plate (26) slides towards the end closer to the mounting plate (31), the baffle (29) at the bottom of the metering bucket (28) will slowly open.

5. The fabric printing and dyeing quantitative proportioning device according to claim 1, characterized in that: When the electric push rod (211) pushes the slide plate (212) downward, the volume between the metering bucket (28) and the measuring bucket (27) will increase.

6. The fabric printing and dyeing quantitative proportioning device according to claim 1, characterized in that: The mixing assembly includes a mounting plate (31), which is fixedly connected to the top of the mixing tank (1). A second motor (32) is fixedly connected to the outside of the mounting plate (31). A first bevel gear (33) is fixedly connected to the output end of the second motor (32). A second bevel gear (34) meshes with the outside of the first bevel gear (33). A stirring plate (35) is fixedly connected to the bottom of the second bevel gear (34). A third bevel gear (36) meshes with the outside of the first bevel gear (33) away from the second bevel gear (34). A second stirring plate (37) is fixedly connected to the bottom of the third bevel gear (36).

7. The fabric printing and dyeing quantitative proportioning device according to claim 6, characterized in that: The bevel gear three (36) has a through hole two, and the bevel gear two (34) is rotatably connected to the inside of the bevel gear three (36) through the through hole two.