Gynecological gel raw material reaction tank

By combining impeller blades and stirring rollers into a multi-dimensional stirring system, along with water bath temperature control, the problems of dead zones and insufficient temperature control in the mixing of high-viscosity gel raw materials by traditional stirring equipment are solved, achieving efficient and uniform mixing and reaction effects, and meeting the production requirements of bioproducts.

CN224113977UActive Publication Date: 2026-04-14LIAONING MEILIN PHARMA
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2026-03-04
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Traditional mixing equipment suffers from dead zones, uneven mixing, insufficient temperature control, and hygiene and safety issues when mixing high-viscosity gel raw materials, making it difficult to meet the requirements of bioproduct production.

Method used

A multi-dimensional mixing system combining impeller blades and stirring rollers, along with water bath temperature control, achieves uniform mixing and precise temperature control in three-dimensional space through dynamic adjustment of planetary gears and stirring blades.

Benefits of technology

It significantly improves the mixing uniformity and reaction efficiency of high-viscosity gel raw materials, ensures the sufficiency of the reaction and the accuracy of the temperature, and reduces the risk of equipment contamination.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224113977U_ABST
    Figure CN224113977U_ABST
Patent Text Reader

Abstract

The utility model discloses a gynecological gel raw material reaction tank, relates to the technical field of gel preparation instruments, aims to solve the problem that gel is poor in flowability and not easy to mix, and comprises an equipment placing frame, a tank body, a driving motor, an end cover and a main shaft, the main shaft is rotatably installed in the tank body, the end cover is installed above the tank body, the driving motor is installed above the end cover, and the top end of the main shaft penetrates through the end cover and is connected with the driving motor through a coupler. Firstly, flowing of colloid is promoted through impeller blades, stirring of a stirring rod is matched with a planetary gear to drive stirring blades to rotate through the stirring rod, a multi-dimensional collaborative stirring system (revolution, radial movement and autorotation overturning) is achieved, composite motion in a three-dimensional space is achieved, and a mixing dead zone can be effectively eliminated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of gel preparation instruments, specifically a gynecological gel raw material reaction vessel. Background Technology

[0002] In the preparation of gynecological gel raw materials, the mixing effect of the reaction vessel directly affects the uniformity, stability, and final quality of the product. Traditional mixing equipment often uses single-axial stirring at a fixed speed or simple anchor stirring. These methods often have significant shortcomings when dealing with high-viscosity gel raw materials with non-Newtonian fluid characteristics: First, the stirring flow field is singular and has dead zones, making it difficult to achieve efficient and uniform mixing of materials within the vessel, especially between the vessel walls and the central area, easily leading to uneven material dispersion and incomplete reaction. Second, the angle and position of the stirring blades are fixed, making dynamic adjustment impossible according to changes in material viscosity or the process requirements of different reaction stages, resulting in poor adaptability and insufficient process flexibility. Third, the mixing process usually lacks intelligent coordination with temperature control, while the gelation reaction is temperature-sensitive, and traditional equipment struggles to achieve precise linkage between mixing and temperature control. Fourth, from a hygiene and safety perspective, ordinary reaction vessels may not fully utilize corrosion-resistant, biocompatible materials and reliable dynamic sealing structures that comply with biopharmaceutical manufacturing standards, posing a risk of contamination or equipment damage. Therefore, this case study was developed to address these issues. Utility Model Content

[0003] To address the aforementioned problems, specifically those raised in the background section, this invention provides a gynecological gel raw material reaction vessel, comprising an equipment rack, a vessel body, a drive motor, end caps, and a main shaft. The vessel body is mounted on the equipment rack, and the main shaft is rotatably mounted within the vessel body. The end caps are mounted above the vessel body, and the drive motor is mounted above the end caps. The top end of the main shaft passes through the end caps and is connected to the drive motor via a coupling. One side of the vessel body is provided with an inlet flange for connecting a feeding device and an outlet flange for discharging material. A colloid pump is mounted above the equipment rack, and the outlet flange is connected to the colloid pump. A sealing plate and a pulsator are fixedly fitted onto the upper and lower sides of the outer wall of the main shaft, respectively. The sealing plate seals the top of the interior of the vessel body, and an arc-shaped pulsator blade is positioned above the pulsator. Multiple stirring rollers are arranged in a ring between the sealing plate and the pulsator.

[0004] A further feature of this invention is that an outer tank is installed on the outside of the main tank, and a gap is left between the inner wall of the outer tank and the outer wall of the main tank. The end cap seals the top of the outer tank. An inlet valve and an outlet valve are installed on the outer tank. A water pump for supplying water bath liquid is installed above the equipment placement rack. The inlet valve is connected to the water pump.

[0005] A further feature of this invention is that: the two ends of the stirring rod are rotatably mounted on the sealing plate and the impeller, respectively; stirring blades are installed on the outer wall of the stirring rod; an annular cavity is opened below the end cap; the sealing plate is configured to seal the annular cavity in a frustum shape; internal teeth are machined on the inner wall of the annular cavity; the top end of the stirring rod penetrates the sealing plate; and a planetary gear is fixedly sleeved on the top end of the stirring rod, with the planetary gear meshing with the internal teeth.

[0006] A further feature of this invention is that the stirring rods are distributed in a vortex shape above the impeller with the main shaft as the center.

[0007] A further feature of this invention is that the stirring blade is configured as a C-shaped roller, and the C-shaped roller is distributed in a ring around the outer wall of the stirring roller.

[0008] The beneficial technical effects of this utility model are as follows: First, the impeller blades promote the flow of the colloid, and the stirring of the stirring rods, combined with the planetary gears, drives the stirring blades to rotate, realizing a multi-dimensional synergistic stirring system (revolution, radial movement, and rotation), achieving composite motion in three-dimensional space, effectively eliminating mixing dead zones, and significantly improving the mixing uniformity and reaction efficiency of high-viscosity, non-Newtonian fluid gel raw materials; by distributing the stirring rods in a vortex shape, the coverage of the running trajectory of the stirring rods and stirring blades is increased, and an array distribution that promotes the flow of the colloid is formed. Combined with the thrust of the impeller blades, uniform stirring of the colloid is achieved to ensure sufficient reaction; secondly, the external tank provides a water bath to provide a suitable ambient temperature for the reaction, realizing intelligent synergy between the mixing process and precise temperature control, meeting the sensitive temperature requirements of the gelation reaction. Attached Figure Description

[0009] Figure 1 A schematic diagram of the overall structure of this solution is shown.

[0010] Figure 2 A schematic diagram of the internal structure of the tank is shown.

[0011] Figure 3 A schematic diagram of the planetary gear distribution is shown.

[0012] Figure 4 A schematic diagram of the planetary gear distribution after the stirring rods are arranged in a vortex pattern is shown.

[0013] Figure 5 A schematic diagram showing the stirring rods arranged in a vortex pattern is shown.

[0014] The attached diagram includes the following reference numerals: 1. Equipment placement rack; 2. Tank body; 3. Outer tank; 4. Drive motor; 5. Main shaft; 6. End cover; 7. Sealing plate; 8. Stirring roller; 9. Stirring blade; 10. Colloid pump; 11. Water pump; 12. Planetary gear; 13. Internal gear; 14. Impeller; 15. Impeller blade. Detailed Implementation

[0015] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0016] This invention proposes a reaction vessel for gynecological gel raw materials. Traditional reaction vessels use fixed stirring blades on the main shaft to promote mixing and reaction. However, the high viscosity and poor flowability of the colloid result in dead zones where the colloid has extremely low flowability and cannot be mixed. This solution uses a pulsator 14 and pulsator blades 15 instead of fixed stirring blades to promote the flow of the colloid. A ring-shaped stirring rod is added to increase the area covered by the stirring trajectory and eliminate dead zones. The raw materials are supplied to the tank 2 through a feeding device and an inlet flange. The pulsator 14 is driven to rotate by a drive motor 4 via the main shaft 5. A sealing plate 7 is set at the top inside the tank 2. The two ends of the stirring rod 8 are distributed on the pulsator 14 and the sealing plate 7, thereby driving the stirring rod 8 to rotate. This avoids uneven force distribution on the drive structure due to excessive colloid resistance, which affects the service life. After the reaction is completed, the colloid is discharged through a colloid pump 10 and an outlet flange. The pulsator blades 15 at the bottom rotate slowly to promote the flow of the colloid to the outlet flange for discharge.

[0017] An outer tank 3 is installed outside the tank body 2, and a gap is left between the outer tank 3 and the tank body 2. Water bath liquid is supplied through water pump 11 and inlet valve, so that the reaction can be carried out in a suitable temperature environment. The outlet valve is connected to the water bath liquid supply equipment through a pipeline to realize the circulation of water.

[0018] An annular cavity is formed below the end cap 6. The sealing plate 7 is set in a frustum shape to seal the annular cavity and is filled by dynamic sealing. The internal gears 13 and planetary gears 12 are set in the annular cavity. The stirring rod 8 is rotatably mounted on the sealing plate 7 and the impeller 14. The top of the stirring rod 8 is connected to the planetary gear 12. When the main shaft 5 drives the stirring rod 8 through the sealing plate 7 and the impeller 14, the planetary gear 12 rotates on the internal gears 13 and drives the stirring rod 8 to drive the stirring blades 9 to rotate, thereby performing multi-dimensional stirring. The stirring blades 9 are set in a C-shaped structure with annular distribution to reduce resistance while ensuring the stirring and mixing effect. At the same time, the planetary gears and internal gears form an acceleration mechanism, and the stirring effect is increased by the speed difference between the main shaft 5 and the stirring rod 8.

[0019] The stirring rollers 8 are arranged in a vortex shape around the main shaft 5 on the impeller 14. The ratio of the number of teeth of the planetary gears to the number of teeth of the internal gears is adjusted accordingly. While increasing the coverage of the running trajectory of the stirring rollers 8, the shear force generated by the speed difference of multiple stirring blades 9 promotes the mixing reaction, ensuring the reaction is complete to the greatest extent. Furthermore, the vortex distribution combined with the rotation of the impeller blades 15 promotes the fluidity of the colloid.

[0020] Although the present invention has been described with reference to preferred embodiments, various modifications can be made to it and components can be replaced with equivalents without departing from the scope of the present invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0021] In the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to those processes, articles, or apparatus / devices.

[0024] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.

Claims

1. A gynecological gel raw material reaction vessel, comprising an equipment placement rack (1), a vessel body (2), a drive motor (4), an end cap (6), and a main shaft (5), wherein the vessel body (2) is mounted on the equipment placement rack (1), the main shaft (5) is rotatably mounted in the vessel body (2), the end cap (6) is mounted above the vessel body (2), the drive motor (4) is mounted above the end cap (6), and the top end of the main shaft (5) passes through the end cap (6) and is connected to the drive motor (4) via a coupling, characterized in that: The tank (2) is provided with an inlet flange for connecting the feeding equipment and an outlet flange for discharging on one side. A colloid pump (10) is installed above the equipment placement rack (1). The outlet flange is connected to the colloid pump (10). The outer walls of the main shaft (5) are fixedly fitted with a sealing plate (7) and a pulsator (14) on the upper and lower sides respectively. The sealing plate (7) seals the top of the inside of the tank (2). An arc-shaped pulsator blade (15) is provided above the pulsator (14). Multiple stirring rods (8) are arranged in a ring between the sealing plate (7) and the pulsator (14).

2. The gynecological gel raw material reaction vessel according to claim 1, characterized in that: The outer tank (3) is installed on the outside of the tank body (2), and there is a gap between the inner wall of the outer tank (3) and the outer wall of the tank body (2). The end cap (6) seals the top of the outer tank (3). An inlet valve and an outlet valve are installed on the outer tank (3). A water pump (11) for supplying water bath liquid is installed above the equipment placement rack (1). The inlet valve is connected to the water pump (11).

3. The gynecological gel raw material reaction vessel according to claim 2, characterized in that: The two ends of the stirring rod (8) are rotatably mounted on the sealing plate (7) and the impeller (14), respectively. The stirring blade (9) is installed on the outer wall of the stirring rod (8). An annular cavity is opened below the end cap (6). The sealing plate (7) is set to be frustoconical to seal the annular cavity. The inner wall of the annular cavity is machined with internal teeth (13). The top end of the stirring rod (8) passes through the sealing plate (7). The top end of the stirring rod (8) is fixedly sleeved with a planetary gear (12), and the planetary gear (12) meshes with the internal teeth (13).

4. The gynecological gel raw material reaction vessel according to claim 3, characterized in that: The stirring rollers (8) are arranged in a vortex shape above the impeller (14) with the main shaft (5) as the center.

5. The gynecological gel raw material reaction vessel according to claim 4, characterized in that: The stirring blade (9) is configured as a C-shaped roller, and the C-shaped roller is distributed in a ring around the outer wall of the stirring rod (8).