Automatic waste suction device
By designing an automatic waste suction device, and utilizing the combination of a sealed box and two sealed discharge valves, the problem of frequent machine shutdowns to empty the waste box in existing technologies has been solved, achieving efficient waste collection and transfer, and improving the processing efficiency of the punch press.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG ZHENXIN AUTOMATION EQUIPMENT CO LTD
- Filing Date
- 2025-02-26
- Publication Date
- 2026-04-14
AI Technical Summary
Existing waste suction machines require frequent shutdowns to empty the waste bins, resulting in low punching efficiency and high labor costs.
An automatic waste suction device was designed, which uses a sealed box and two sealed discharge valves to ensure that vacuum can be continuously drawn when waste is discharged. The suction is provided by a vacuum fan, and the sealed discharge valves are automatically switched to achieve continuous collection and transfer of waste.
It enables continuous and efficient collection and transfer of waste materials without frequent downtime, improving the processing efficiency of punch presses and reducing manpower consumption.
Smart Images
Figure CN224115028U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste material suction technology for punch presses, and specifically to an automatic waste material suction device. Background Technology
[0002] A punch press, as a pressure processing device, can apply pressure to materials through a die, thereby achieving deformations such as punching, bending, and stretching to achieve the desired shape and size.
[0003] Using a punching die, a punch press can precisely punch out the desired shape from the workpiece. Waste generated during punching is typically discharged through a funnel at the bottom of the press. This funnel is prone to clogging and needs to be collected by a waste suction machine into a waste bin. Existing waste suction machines maintain a vacuum during the suction process. When in use, the waste from the punch press is sucked into the waste hopper by a fan and falls into the waste bin. The punch press must then be stopped; otherwise, the waste bin cannot be removed due to the vacuum. After stopping the machine, the waste bin must be manually dragged out, lifted to the waste disposal area, and bagged for disposal. This not only consumes manpower due to frequent waste bin changes but also causes the punch press to stop, affecting production. Summary of the Invention
[0004] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide an automatic waste suction device.
[0005] The purpose of this utility model is achieved through the following technical solution: an automatic waste suction device, including a housing, a sealed box connected inside the housing, a vacuum fan fixedly installed on the top of the sealed box, a suction pipe penetrating the housing and communicating with the inlet of the sealed box, and a vacuum pipe communicating with the outlet of the sealed box and the inlet of the vacuum fan. The sealed box has two sealed discharge valves, which work together to ensure that the sealed box can continue to be vacuumed when discharging waste.
[0006] Preferably, the sealed box includes a box body, a partition sealed in the middle of the box body, a breathable separation tank connected to the top of the partition and communicating with the suction pipe, a first unloading hopper connected to the bottom of the partition and communicating with the breathable separation tank, a first sealed discharge valve connected to the discharge port of the first unloading hopper, a second unloading hopper connected to the bottom of the box body, and a second sealed discharge valve connected to the discharge port of the second unloading hopper. The partition is used to divide the box body into a first closed space and a second closed space. The breathable separation tank, the first closed space, and the vacuum pipe are connected in sequence.
[0007] Preferably, the side of the air-permeable separation tank is provided with an air vent, and the air vent of the air-permeable separation tank is fixedly connected to an air-permeable mesh.
[0008] Preferably, the first sealing discharge valve includes a first sealing cover hinged to the discharge port of the first discharge hopper and used to seal the discharge port of the first discharge hopper, and a first telescopic cylinder hinged to the inner wall of the sealing box, wherein the output end of the first telescopic cylinder is hinged to the first sealing cover.
[0009] Preferably, the second sealing discharge valve includes a second sealing cover hinged to the discharge port of the second discharge hopper and used to seal the discharge port of the second discharge hopper, and a second telescopic cylinder hinged inside the housing, wherein the output end of the second telescopic cylinder is hinged to the second sealing cover.
[0010] Preferably, the side of the box body is provided with a vent that communicates with the second enclosed space. The sealed box body also includes a third sealing cover hinged to the side of the box body and used to seal the vent, and a third telescopic cylinder hinged to the side of the box body. The output end of the third telescopic cylinder is hinged to the middle of the third sealing cover.
[0011] Preferably, the automatic waste suction device further includes an exhaust pipe that penetrates the casing and communicates with the exhaust port of the vacuum blower, and a silencer installed on the exhaust pipe.
[0012] Preferably, the housing has a ton bag loading / unloading port, and the automatic waste suction device further includes a tray housed in the ton bag loading / unloading port. Hooks are connected to both sides inside the housing. The tray is used to support the ton bag, and the hooks are used to hook the lifting rope of the ton bag.
[0013] The beneficial effects of this utility model are as follows: The automatic waste suction device of this utility model adopts a housing, a sealed box connected inside the housing, a vacuum fan fixedly installed on the top of the sealed box, a suction pipe that penetrates the housing and communicates with the inlet of the sealed box, and a vacuum pipe that communicates with the outlet of the sealed box and the inlet of the vacuum fan. The sealed box has two sealed discharge valves, which work together to ensure that the sealed box can continue to be vacuumed when discharging waste. In use, the vacuum fan continuously evacuates the sealed box to provide a vacuum. The suction pipe provides suction to draw waste material from the punch press. After a certain amount of waste material is collected, a first sealed discharge valve is opened, allowing the waste material to fall onto the next sealed discharge valve in the sealed housing and accumulate. At this time, the sealed housing can still maintain vacuum to keep the suction force. Then, the first sealed discharge valve is closed and the next sealed discharge valve is opened to discharge the accumulated waste material from the sealed housing. In actual use, a ton bag can be set at the bottom of the sealed housing to collect a large amount of waste material for a longer period of time, and then the ton bag can be directly transferred and replaced by a forklift. This eliminates the need for frequent shutdowns of the punch press to remove the waste box, which helps to improve the processing efficiency of the punch press. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a partial exploded view of the structure of this utility model;
[0016] Figure 3 This is a partial enlarged structural schematic diagram of this utility model;
[0017] The attached diagram is labeled as follows: 1. Casing; 2. Vacuum blower; 3. Sealed box; 31. Box body; 32. Partition; 33. Ventilation separation tank; 34. First unloading hopper; 35. First sealed discharge valve; 351. First sealing cover; 352. First telescopic cylinder; 36. Second unloading hopper; 37. Second sealed discharge valve; 371. Second sealing cover; 372. Second telescopic cylinder; 38. Sealed maintenance door; 39. Third sealing cover; 310. Third telescopic cylinder; 4. Suction pipe; 5. Vacuum pipe; 6. First enclosed space; 7. Second enclosed space; 8. Vent; 9. Ventilation mesh; 10. Air inlet pipe; 11. Blower pressure relief valve; 12. Vent port; 13. Clearance hole; 14. First air filter; 15. Air outlet pipe; 16. Silencer; 17. Ton bag loading / unloading port; 18. Pallet; 19. Hook. Detailed Implementation
[0018] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention.
[0019] like Figure 1-3 As shown, an automatic waste suction device includes a housing 1, a sealed box 3 connected inside the housing 1, a vacuum fan 2 fixedly installed on the top of the sealed box 3, a suction pipe 4 penetrating the housing 1 and communicating with the inlet of the sealed box 3, and a vacuum pipe 5 communicating with the outlet of the sealed box 3 and the inlet of the vacuum fan 2. The sealed box 3 has two sealed discharge valves, which work together to ensure that the sealed box 3 can continue to be vacuumed when discharging waste.
[0020] When the automatic waste suction device is in use, the vacuum fan 2 continuously evacuates the sealed box 3 to provide suction to the suction pipe 4, so as to suck up the waste from the punch press. After a certain amount of waste is collected, a first sealed discharge valve is opened, allowing the waste to fall onto the next sealed discharge valve of the sealed box 3 and accumulate. At this time, the sealed box 3 can still maintain suction by continuously evacuating the vacuum. Then, the first sealed discharge valve is closed and the next sealed discharge valve is opened, allowing the accumulated waste to be discharged from the sealed box 3. In actual use, a ton bag can be set below the sealed box 3 to collect a large amount of waste for a longer period of time, and then the ton bag can be directly transferred and replaced by a forklift. There is no need for the punch press to frequently stop to remove the waste box, which is beneficial to improving the processing efficiency of the punch press.
[0021] Furthermore, the sealed box 3 includes a box body 31, a partition 32 sealed in the middle of the box body 31, a breathable separation tank 33 connected to the top of the partition 32 and communicating with the suction pipe 4, a first unloading hopper 34 connected to the bottom of the partition 32 and communicating with the breathable separation tank 33, a first sealed discharge valve 35 connected to the discharge port of the first unloading hopper 34, a second unloading hopper 36 connected to the bottom of the box body 31, and a second sealed discharge valve 37 connected to the discharge port of the second unloading hopper 36. The partition 32 is used to divide the box body 31 into a first closed space 6 and a second closed space 7. The breathable separation tank 33, the first closed space 6 and the vacuum pipe 5 are connected in sequence. Specifically, the vacuum blower 2 continuously evacuates the first enclosed space 6 and the permeable separation tank 33 of the sealed housing 3 through the vacuum pipe 5, providing suction force for the suction pipe 4 to suck up waste material from the punch press. Air and waste material separate in the permeable separation tank 33, and the waste material falls into the first unloading hopper 34. After a certain amount of waste material is collected, the first sealed discharge valve 35 is opened, allowing the waste material to fall through the second enclosed space 7 of the sealed housing 3 into the second unloading hopper 36 for accumulation. At this time, the sealed housing 3 can still maintain suction force by continuously evacuating the vacuum. Subsequently, the first sealed discharge valve 35 is closed, and the second sealed discharge valve 37 is opened, allowing the accumulated waste material to be discharged from the second unloading hopper 36. In actual use, a ton bag can be placed below the sealed housing 3 to collect a large amount of waste material for a longer period, which can then be directly transferred and replaced by a forklift, eliminating the need for frequent shutdowns of the punch press to retrieve the waste box, thus improving the processing efficiency of the punch press. Furthermore, the sealed housing 3 also includes a sealed maintenance door 38 hinged to the side of the housing body 31.
[0022] Furthermore, the side of the air-permeable separation tank 33 is provided with an air vent 8, and an air-permeable net 9 is fixedly connected to the air vent 8 of the air-permeable separation tank 33, which helps to prevent waste from entering the first closed space 6 from the air vent 8 of the air-permeable separation tank 33.
[0023] Furthermore, the air inlet of the vacuum blower 2 is provided with an air inlet pipe 10 that communicates with the vacuum pipe 5. The air inlet pipe 10 is provided with a blower pressure relief valve 11, which helps to protect the vacuum blower 2 and improve system stability, preventing pressure fluctuations.
[0024] Furthermore, the first sealing discharge valve 35 includes a first sealing cover 351 hinged to the discharge port of the first discharge hopper 34 and used to seal the discharge port of the first discharge hopper 34, and a first telescopic cylinder 352 hinged to the inner wall of the sealing housing 3. The output end of the first telescopic cylinder 352 is hinged to the first sealing cover 351. The first telescopic cylinder 352 is used to drive the first sealing cover 351 to open / close.
[0025] Furthermore, the second sealing discharge valve 37 includes a second sealing cover 371 hinged to the discharge port of the second discharge hopper 36 and used to seal the discharge port of the second discharge hopper 36, and a second telescopic cylinder 372 hinged inside the housing 1, the output end of the second telescopic cylinder 372 being hinged to the second sealing cover 371. The second telescopic cylinder 372 is used to drive the second sealing cover 371 to open / close.
[0026] Furthermore, the side of the box body 31 is provided with a vent 12 communicating with the second enclosed space 7. The sealed box body 3 also includes a third sealing cover 39 hinged to the side of the box body 31 for sealing the vent 12, and a third telescopic cylinder 310 hinged to the side of the box body 31. The output end of the third telescopic cylinder 310 is hinged to the middle of the third sealing cover 39. The third telescopic cylinder 310 is used to drive the third sealing cover 39 to open / close. Furthermore, the box body 31 is provided with a clearance hole 13 for wires or conduits to extend into the box body 31 and connect with the first telescopic cylinder 352. In this embodiment, the first telescopic cylinder 352, the second telescopic cylinder 372, and the third telescopic cylinder 310 are all cylinders; in other embodiments of this embodiment, the first telescopic cylinder 352, the second telescopic cylinder 372, and the third telescopic cylinder 310 can all be telescopic hydraulic cylinders or electric cylinders.
[0027] Furthermore, the first enclosed space 6 of the sealed housing 3 is equipped with a first air filter 14, and the vacuum tube 5 is connected to the first air filter 14. The first air filter 14 helps to intercept waste debris from entering the vacuum tube 5.
[0028] Furthermore, the automatic waste suction device also includes an air outlet pipe 15 that penetrates the housing 1 and is connected to the air outlet of the vacuum fan 2, and a silencer 16 installed on the air outlet pipe 15, which helps to reduce noise.
[0029] Furthermore, the housing 1 has a ton bag loading / unloading port 17, and the automatic waste suction device also includes a tray 18 housed in the ton bag loading / unloading port 17. Hooks 19 are connected to both sides of the interior of the housing 1. The tray 18 is used to support the ton bags, and the hooks 19 are used to hook the lifting ropes of the ton bags. In actual use, the ton bags are placed on the tray 18, and the lifting ropes on both sides of the ton bags are hooked to the hooks 19 on both sides of the housing 1 to open the bag opening. The waste collected in the sealed box 3 falls into the ton bag collection, which allows for the collection of a large amount of waste over a longer period of time. Then, the ton bags and tray 18 can be directly transferred and replaced by a forklift, eliminating the need for frequent shutdowns of the punch press to retrieve the waste bin, which helps improve the processing efficiency of the punch press.
[0030] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this utility model are within the protection scope of this utility model.
Claims
1. An automatic waste suction device, characterized in that: The device includes a housing, a sealed box connected inside the housing, a vacuum fan fixedly installed on the top of the sealed box, a suction pipe that penetrates the housing and communicates with the inlet of the sealed box, and a vacuum pipe that communicates with the outlet of the sealed box and the inlet of the vacuum fan. The sealed box has two sealed discharge valves, which work together to ensure that the sealed box can continue to be vacuumed when waste is discharged.
2. The automatic waste suction device according to claim 1, characterized in that: The sealed box includes a box body, a partition sealed in the middle of the box body, a breathable separation tank connected to the top of the partition and communicating with the suction pipe, a first unloading hopper connected to the bottom of the partition and communicating with the breathable separation tank, a first sealed discharge valve connected to the discharge port of the first unloading hopper, a second unloading hopper connected to the bottom of the box body, and a second sealed discharge valve connected to the discharge port of the second unloading hopper. The partition is used to divide the box body into a first closed space and a second closed space. The breathable separation tank, the first closed space and the vacuum pipe are connected in sequence.
3. The automatic waste suction device according to claim 2, characterized in that: The side of the air-permeable separation tank is provided with an air vent, and an air-permeable mesh is fixedly connected to the air vent of the air-permeable separation tank.
4. The automatic waste suction device according to claim 2, characterized in that: The first sealing discharge valve includes a first sealing cover hinged to the discharge port of the first discharge hopper and used to seal the discharge port of the first discharge hopper, and a first telescopic cylinder hinged to the inner wall of the sealing box, wherein the output end of the first telescopic cylinder is hinged to the first sealing cover.
5. An automatic waste suction device according to claim 2, characterized in that: The second sealing discharge valve includes a second sealing cover hinged to the discharge port of the second discharge hopper and used to seal the discharge port of the second discharge hopper, and a second telescopic cylinder hinged to the housing, the output end of the second telescopic cylinder being hinged to the second sealing cover.
6. The automatic waste suction device according to claim 2, characterized in that: The side of the box body is provided with a vent that communicates with the second enclosed space. The sealed box body also includes a third sealing cover hinged to the side of the box body and used to seal the vent, and a third telescopic cylinder hinged to the side of the box body. The output end of the third telescopic cylinder is hinged to the middle of the third sealing cover.
7. An automatic waste suction device according to claim 1, characterized in that: The automatic waste suction device also includes an exhaust pipe that penetrates the casing and is connected to the exhaust port of the vacuum blower, and a silencer installed on the exhaust pipe.
8. The automatic waste suction device according to claim 1, characterized in that: The casing has a ton bag loading and unloading port, and the automatic waste suction device also includes a tray housed in the ton bag loading and unloading port. Hooks are connected to both sides inside the casing. The tray is used to support the ton bag, and the hooks are used to hook the lifting rope of the ton bag.