Pin shearing mechanism of inductor plate penetrating machine

By designing a lead-cutting mechanism for an inductor pin insertion machine, the automatic clamping, straightening, and cutting of inductor pins were achieved, solving the problem of low efficiency in manual operation, improving cutting quality and efficiency, and saving labor costs.

CN224115059UActive Publication Date: 2026-04-14DONGGUAN DIANQU ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In the inductor manufacturing process, manual operation is inefficient, and the pins are cut to varying lengths, which affects the quality of inductor mounting on the board.

Method used

Design a lead-cutting mechanism for an inductor pin threading machine. By combining a slider connecting plate and a lead-cutting upper plate, and utilizing components such as a clamping cylinder, a lifting plate, and a cutting head, the inductor pins are automatically clamped, straightened, and cut, ensuring the flatness and accuracy of the cut.

Benefits of technology

It improves the efficiency and quality of inductor pin cutting, ensures pin flatness, and saves labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pin shearing mechanism of an inductance plate penetrating machine, which comprises a front guide rail, a rear guide rail, a sliding block connecting plate and a pin shearing upper plate, the sliding block connecting plate slides along the front guide rail and the rear guide rail, the pin shearing upper plate is fixed above the sliding block connecting plate, a pressing air cylinder is arranged on the pin shearing upper plate, and a driving end of the pressing air cylinder is connected with an upper pressing block. A wire position plate is fixed to the middle of the pin shearing upper plate, the front end and the rear end of the wire position plate are movably connected with wire pin pressing plates, a lifting plate is arranged between the pin shearing upper plate and the sliding block connecting plate and moves in the vertical direction, pulling plates transversely move on the two sides of the lifting plate, tool bits are slidably connected to the pulling plates, and side edge pressing blocks are elastically connected to the tool bits. And the side edge pressing blocks are inserted into the inner sides of the wire foot pressing plates. According to the pin shearing mechanism of the inductor plate penetrating machine, an inductor is pressed, pins on the inductor are clamped, straightened and then sheared to be flush, the machining process is rapid and accurate, efficiency is improved, the flatness of the pins of the inductor is guaranteed, and labor cost is saved.
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Description

Technical Field

[0001] This utility model relates to the technical field of inductor board insertion, and in particular to a lead-cutting mechanism for an inductor board insertion machine. Background Technology

[0002] An inductor is a component that converts electrical energy into magnetic energy and stores it. An inductor has a certain inductance; it only impedes changes in current. If no current flows through the inductor, it will attempt to impede the current flow when the circuit is closed. If current flows through the inductor, it will attempt to maintain a constant current when the circuit is open. In the production of products containing electronic components, inductors need to be fixed by passing their pins through a plastic sheet for easy positioning and installation. However, the pins need to be trimmed before passing through the plastic sheet. This manual operation is inefficient, and the inconsistent trimming lengths affect the quality of the insertion process. Utility Model Content

[0003] One objective of this invention is to provide a pin-cutting mechanism for an inductor threading machine that automatically aligns the pins while stabilizing the inductor before automatically cutting, ensuring accurate straightening, even cutting, and improved efficiency.

[0004] To achieve this objective, the present invention adopts the following technical solution:

[0005] A lead-cutting mechanism for an inductor threading machine includes front and rear guide rails, a slider connecting plate, and a lead-cutting upper plate. The slider connecting plate slides along the front and rear guide rails. The lead-cutting upper plate is fixed above the slider connecting plate. A clamping cylinder is mounted on the lead-cutting upper plate. An upper pressure block is connected to the driving end of the clamping cylinder. A wire positioning plate is fixed in the middle of the lead-cutting upper plate. Lead-cutting pressure plates are movably connected to the front and rear ends of the wire positioning plate. A lifting plate is provided between the lead-cutting upper plate and the slider connecting plate. The lifting plate moves vertically. Pull plates move laterally on both sides of the lifting plate. A cutter head is slidably connected to the pull plate. A side pressure block is elastically connected to the cutter head. The side pressure block is inserted into the inner side of the lead-cutting pressure plate.

[0006] As a preferred technical solution, the line position plate is connected to an upper cover plate, the upper pressure block is pressed on the middle of the upper cover plate, and the front and rear ends of the shear plate are fixed with pressure plate cylinders. The driving end of the pressure plate cylinder is fixedly connected to the line foot pressure plate, and the end of the line position plate is located in the guide groove of the line foot pressure plate.

[0007] As a preferred technical solution, a guide shaft is fixed inside the cutter head, the lower end of the side pressure block slides on the guide shaft, a load spring is sleeved on the guide shaft, the load spring is elastically connected to the side pressure block, a push angle is provided at the front end of the side pressure block, a V-shaped slot is formed between the line foot pressure plate and the line position plate, and the push angle is inserted into the V-shaped slot.

[0008] As a preferred technical solution, both sides of the upper plate of the shear foot are fixed with a blade cylinder, and the blade is fixed on the drive end of the blade cylinder.

[0009] As a preferred technical solution, the front end and the rear end of the pull plate are both provided with a first inclined surface, and the lower end of the front end and the lower end of the cutter head are both provided with a second inclined surface, and the first inclined surface and the second inclined surface slide relative to each other.

[0010] As a preferred technical solution, a first spring bolt is fixed to the lower end of the pull plate, a second spring bolt is fixed to the lifting plate, and a tension spring is connected between the first spring bolt and the second spring bolt.

[0011] As a preferred technical solution, a guide plate is fixed in the middle of the upper plate of the shear foot, the cutter head moves in the middle of the guide plate, a mounting plate is fixed below the guide plate, a spring rod is connected between the lifting plate and the mounting plate, and a lifting spring is sleeved on the outside of the spring rod.

[0012] As a preferred technical solution, a lifting cylinder is fixed on the mounting plate, and the driving end of the lifting cylinder is connected to the lifting plate.

[0013] As a preferred technical solution, a scissor-foot moving cylinder is provided behind the slider connecting plate, the driving end of the scissor-foot moving cylinder is fixedly connected to the slider connecting plate, and a buffer and a stop bolt are installed on the side of the scissor-foot moving cylinder.

[0014] The beneficial effects of this utility model are as follows: It provides a cutting mechanism for an inductor threading machine. The cutting mechanism of the inductor threading machine clamps the inductor and clamps and straightens the pins on the inductor before cutting them flat. The processing is fast and accurate, which improves efficiency and ensures the flatness of the inductor pins, and saves labor costs. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the first overall structure of the cutting mechanism of an inductor board threading machine according to an embodiment;

[0017] Figure 2 This is a schematic diagram of the second overall structure of the cutting mechanism of an inductor board threading machine as described in the embodiment;

[0018] Figure 3 This is a first partial structural diagram of the lead-cutting mechanism of an inductor threading machine as described in the embodiment;

[0019] Figure 4 This is a second partial structural diagram of the lead-cutting mechanism of an inductor board threading machine as described in the embodiment;

[0020] Figure 5 This is a third partial structural diagram of the lead-cutting mechanism of an inductor board threading machine as described in the embodiment;

[0021] Figure 6 This is a fourth partial structural diagram of the lead-cutting mechanism of an inductor threading machine as described in the embodiment.

[0022] Figures 1 to 6 middle:

[0023] 1. Front and rear guide rails; 2. Slider connecting plate; 3. Upper scissor plate; 4. Clamping cylinder; 5. Upper pressure block; 6. Line position plate; 7. Line foot pressure plate; 8. Lifting plate; 9. Pulling plate; 10. Cutting head; 11. Side pressure block; 12. Upper cover plate; 13. Pressure plate cylinder; 14. Guide shaft; 15. Load spring; 16. Cutting head cylinder; 17. First inclined plane; 18. Inductor; 19. First spring bolt; 20. Second spring bolt; 21. Tension spring; 22. Guide plate; 23. Lower mounting plate; 24. Spring rod; 25. Lifting spring; 26. Lifting cylinder; 27. Scissor moving cylinder; 28. Buffer; 29. ​​Stop bolt. Detailed Implementation

[0024] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0025] like Figures 1 to 6 As shown in this embodiment, a shearing mechanism for an inductor threading machine includes front and rear guide rails 1, a slider connecting plate 2, and a shearing upper plate 3. The slider connecting plate 2 slides along the front and rear guide rails 1. The shearing upper plate 3 is fixed above the slider connecting plate 2. A clamping cylinder 4 is installed on the shearing upper plate 3. An upper pressure block 5 is connected to the driving end of the clamping cylinder 4. A wire positioning plate 6 is fixed in the middle of the shearing upper plate 3. Wire foot pressure plates 7 are movably connected to the front and rear ends of the wire positioning plate 6. A lifting plate 8 is provided between the shearing upper plate 3 and the slider connecting plate 2. The lifting plate 8 moves in the vertical direction. Pull plates 9 move laterally on both sides of the lifting plate 8. A cutter head 10 is slidably connected to the pull plate 9. A side pressure block 11 is elastically connected to the cutter head 10. The side pressure block 11 is inserted into the inside of the wire foot pressure plate 7.

[0026] The inductor 18 is placed in the middle of the upper plate 3 of the cutting foot, with the pins of the inductor 18 on the wire positioning plate 6. The clamping cylinder 4 is rotated and the inductor 18 is fixed by the upper pressure block 5. The wire positioning plate 7 moves towards the middle from the front and back, restricting the pins of the inductor 18 in the pin holes of the wire positioning plate 6. The cutter head 10 moves from both sides towards the middle. When the side pressure block 11 is inserted into the slot between the wire positioning plate 6 and the wire positioning plate 7, the pin position is fixed. Then the cutter head 10 continues to move forward. At this time, the lifting plate 8 drives the pulling plate 9 to move downward, and the front end of the cutter head 10 cuts the pins.

[0027] The upper cover plate 12 is connected to the wire positioning plate 6. The upper pressure block 5 is pressed on the middle of the upper cover plate 12. The front and rear ends of the upper plate 3 are fixed with pressure plate cylinders 13. The driving end of the pressure plate cylinder 13 is fixedly connected to the wire foot pressure plate 7. The end of the wire positioning plate 6 is located in the guide groove of the wire foot pressure plate 7. The upper cover plate 12 restricts the pressing position of the upper pressure block 5 and can be aligned with the inductor 18. The forward and backward movement of the wire foot pressure plate 7 is driven horizontally by the pressure plate cylinder 13.

[0028] The cutter head 10 has a guide shaft 14 fixed inside. The lower end of the side pressure block 11 slides on the guide shaft 14. A load spring 15 is sleeved on the guide shaft 14. The load spring 15 is elastically connected to the side pressure block 11. The front end of the side pressure block 11 is provided with a push angle. A V-shaped slot is formed between the wire foot pressure plate 7 and the wire position plate 6. The push angle is inserted into the V-shaped slot. After the push angle part of the side pressure block 11 is inserted into the V-shaped slot between the wire foot pressure plate 7 and the wire position plate 6, the position of the needle is fixed. Then the load spring 15 retracts. While the side pressure block 11 remains fixed, the cutter head 10 continues to move forward to cut the fixed needle.

[0029] Both sides of the upper plate 3 of the scissor are fixed with blade cylinders 16. The blade 10 is fixed on the drive end of the blade cylinder 16. The lateral movement of the blade 10 and the side pressure block 11 is powered by the blade cylinder 16.

[0030] The front end and rear end of the pull plate 9 are provided with a first inclined surface 17, and the lower front end and the lower rear end of the cutter head 10 are provided with a second inclined surface. The first inclined surface 17 and the second inclined surface slide relative to each other. After the side pressure block 11 fixes the needle, the cutter head 10 continues to move forward. Under the inclined force of the first inclined surface 17 and the second inclined surface, the lateral movement of the cutter head 10 will force the pull plate 9 to move downward, so that the cutter head 10 can continue to move forward and cut the needle.

[0031] A first spring bolt 19 is fixed to the lower end of the pull plate 9, and a second spring bolt 20 is fixed to the lifting plate 8. A tension spring 21 is connected between the first spring bolt 19 and the second spring bolt 20. When the cutter head 10 finishes cutting and retracts, the tension spring 21 also pulls the pull plate 9 back to achieve reset.

[0032] A guide plate 22 is fixed in the middle of the upper plate 3 of the shear head, and the cutter head 10 moves in the middle of the guide plate 22. A mounting plate 23 is fixed below the guide plate 22. A spring rod 24 is connected between the lifting plate 8 and the mounting plate 23. A lifting spring 25 is sleeved on the outside of the spring rod 24. A lifting cylinder 26 is fixed on the mounting plate 23. The drive end of the lifting cylinder 26 is connected to the lifting plate 8. The guide plate 22 guides the movement of the cutter head 10. The mounting plate 23 restricts the lifting of the lifting plate 8. The lifting cylinder 26 provides lifting thrust and, together with the spring rod 24 and the lifting spring 25, resets the lifting plate 8.

[0033] A shearing cylinder 27 is provided behind the slider connecting plate 2. The drive end of the shearing cylinder 27 is fixedly connected to the slider connecting plate 2. A buffer 28 and a stop bolt 29 are installed on the side of the shearing cylinder 27. When the inductor 18 is loaded onto the shearing plate 3, the shearing cylinder 27 controls the slider connecting plate 2 to move forward. When the inductor 18 is in place and shearing is required, the shearing cylinder 27 drives the slider connecting plate 2 to move backward under the action of the front and rear guide rails 1, and stops under the action of the buffer 28 and the stop bolt 29.

[0034] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles applied thereto. Within the scope of the technology disclosed in this utility model, any variations or substitutions that are easily conceived by those skilled in the art should be covered within the protection scope of this utility model.

Claims

1. A lead-cutting mechanism for an inductor threading machine, characterized in that, The device includes front and rear guide rails, a slider connecting plate, and a shear foot upper plate. The slider connecting plate slides along the front and rear guide rails. The shear foot upper plate is fixed above the slider connecting plate. A clamping cylinder is installed on the shear foot upper plate. An upper pressure block is connected to the driving end of the clamping cylinder. A line position plate is fixed in the middle of the shear foot upper plate. Line foot pressure plates are movably connected to the front and rear ends of the line position plate. A lifting plate is provided between the shear foot upper plate and the slider connecting plate. The lifting plate moves vertically. Pull plates move laterally on both sides of the lifting plate. A cutter head is slidably connected to the pull plate. A side pressure block is elastically connected to the cutter head. The side pressure block is inserted into the inside of the line foot pressure plate.

2. The lead-cutting mechanism of an inductor threading machine according to claim 1, characterized in that, The line position plate is connected to an upper cover plate, and the upper pressure block presses on the middle of the upper cover plate. The front and rear ends of the shear plate are fixed with pressure plate cylinders. The driving end of the pressure plate cylinder is fixedly connected to the line foot pressure plate, and the end of the line position plate is located in the guide groove of the line foot pressure plate.

3. The lead-cutting mechanism of an inductor threading machine according to claim 2, characterized in that, The cutter head has a guide shaft fixed inside. The lower end of the side pressure block slides on the guide shaft. A load spring is sleeved on the guide shaft. The load spring is elastically connected to the side pressure block. The front end of the side pressure block is provided with a push angle. A V-shaped slot is formed between the line foot pressure plate and the line position plate. The push angle is inserted into the V-shaped slot.

4. The lead-cutting mechanism of an inductor threading machine according to claim 1, characterized in that, Both sides of the upper plate of the shear foot are fixed with blade cylinders, and the blade is fixed on the drive end of the blade cylinder.

5. The lead-cutting mechanism of an inductor threading machine according to claim 1, characterized in that, The front end and the rear end of the pull plate are each provided with a first inclined surface, and the lower front end and the lower rear end of the cutter head are each provided with a second inclined surface, and the first inclined surface and the second inclined surface slide relative to each other.

6. The lead-cutting mechanism of an inductor threading machine according to claim 1, characterized in that, The lower end of the pull plate is fixed with a first spring bolt, and the lifting plate is fixed with a second spring bolt. A tension spring is connected between the first spring bolt and the second spring bolt.

7. The lead-cutting mechanism of an inductor threading machine according to claim 1, characterized in that, A guide plate is fixed in the middle of the upper plate of the shear foot, the cutter head moves in the middle of the guide plate, a mounting plate is fixed below the guide plate, a spring rod is connected between the lifting plate and the mounting plate, and a lifting spring is sleeved on the outside of the spring rod.

8. The lead-cutting mechanism of an inductor threading machine according to claim 7, characterized in that, A lifting cylinder is fixed on the mounting plate, and the drive end of the lifting cylinder is connected to the lifting plate.

9. The lead-cutting mechanism of an inductor threading machine according to claim 1, characterized in that, A scissor-foot moving cylinder is provided behind the slider connecting plate. The driving end of the scissor-foot moving cylinder is fixedly connected to the slider connecting plate. A buffer and a stop bolt are installed on the side of the scissor-foot moving cylinder.