Automatic pouring system for casting

Abstract

The utility model discloses an automatic pouring system for casting, which comprises a smelting furnace (1), a track (2), pouring equipment (3) and mold transportation equipment (4), the pouring equipment (3) comprises a track trolley (5), a first pouring base (6), a screw rod sliding block base (7), a sliding block seat (8), a screw rod sliding block rod seat (9), a sliding rod (10), a sliding connecting rod (11), a sliding block base screw rod (12), a sliding block rod seat screw rod (13) and a pouring furnace (14); and the mold transportation equipment (4) comprises a hydraulic cylinder (15), a first conveying belt (16), a second pouring base (17), a second conveying belt (18), a fixed platform (19) and an air cylinder (20). According to the automatic pouring device, the full automation of the pouring process is realized, the labor intensity of workers is greatly reduced, the working efficiency is improved, the potential safety hazard is eliminated, and the intelligent level, the automation degree and the safety are very high.

Description

Technical Field

[0001] This utility model relates to an automatic casting pouring system, belonging to the technical field of casting equipment. Background Technology

[0002] Currently, in the mold casting process, it is mostly necessary to manually hoist the molten metal from the melting furnace to the casting station for pouring, and then hoist the cast mold to the cooling zone for cooling. The entire process is not only complicated, labor-intensive, time-consuming, and inefficient, but also poses significant safety hazards due to the manual operation involving exposure to high-temperature molten metal. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide an automatic casting pouring system that can automate the entire pouring process, reduce labor intensity, and improve work efficiency and safety.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0005] An automatic casting pouring system includes a melting furnace, a track, a pouring device, and a mold transport device. The pouring device includes a track trolley, a first pouring base, a screw sliding block base, a sliding block seat, a screw sliding block rod seat, a sliding rod, a sliding connecting rod, a sliding block base screw, a sliding block rod seat screw, and a pouring furnace. The mold transport device includes a hydraulic cylinder, a first conveyor belt, a second pouring base, a second conveyor belt, a fixed platform, and a cylinder.

[0006] As a preferred embodiment, the bottom of the first casting base is fixedly connected to the track trolley, and the track trolley is connected to the track; the lead screw sliding block base is connected to the lead screw of the sliding block base; one end of the sliding block seat is connected to the bottom of the casting furnace, and the other end is fixedly connected to the lead screw sliding block base; the lead screw sliding block rod seat is connected to the lead screw of the sliding block rod seat; the bottom of the sliding rod is fixedly connected to the lead screw sliding block rod seat; one end of the sliding connecting rod is fixedly connected to the upper part of the casting furnace, and the other end is slidably connected to the sliding rod.

[0007] As a preferred embodiment, rollers are installed at the bottom of the track trolley.

[0008] As a preferred embodiment, the hydraulic cylinder is installed below the fixed platform, and the first and second conveyor belts are respectively installed on both sides of the second casting base; the pneumatic cylinder is installed on the side opposite to the first conveyor belt.

[0009] Beneficial effects: Compared with the existing technology, this utility model realizes a fully automated casting process from smelting to molten liquid transportation, as well as pouring and demolding cooling. It not only greatly reduces the labor intensity of workers and improves work efficiency, but also has a very high level of intelligence and automation. Moreover, workers do not need to directly operate the high-temperature molten liquid during the entire casting process, eliminating safety hazards and ensuring high safety. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0011] Figure 2 This is a schematic diagram of the casting equipment structure of this utility model;

[0012] Figure 3 This is a three-dimensional structural diagram of the casting equipment of this utility model;

[0013] Figure 4 This is a schematic diagram of the casting furnace of this utility model moving to the left;

[0014] Figure 5 This is a schematic diagram of the casting furnace of this utility model moving to the right;

[0015] Figure 6 This is a schematic diagram of the tilted state of the casting furnace of this utility model;

[0016] Figure 7 This is a schematic diagram showing that the furnace openings of the casting furnace of this utility model are kept on the same vertical line;

[0017] Figure 8 This is a schematic diagram of the mold transport equipment of this utility model;

[0018] Figure 9 This is a schematic diagram of the working principle of the mold transportation equipment of this utility model. Detailed Implementation

[0019] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0020] like Figure 1As shown, an automatic casting system includes a melting furnace 1, a track 2, a casting device 3, and a mold transport device 4. The melting furnace 1 is the main melting body, used to melt the metal raw material and pour it into the casting device; the track 2 is used for the back-and-forth movement of a track trolley 5; the casting device 3 is used to transfer the molten solution to the casting area for casting; the mold transport device 4 is used to transport the mold to the casting area, and after casting, to the cooling area. After the metal raw material is melted in the melting furnace 1, the molten material is automatically poured into the casting furnace in the melting area, and then the track trolley 5 automatically moves to the casting area to automatically cast the mold.

[0021] The casting equipment 3 includes a track trolley 5, a first casting base 6, a screw sliding block base 7, a sliding block seat 8, a screw sliding block rod seat 9, a sliding rod 10, a sliding connecting rod 11, a sliding block base screw 12, a sliding block rod seat screw 13, and a casting furnace 14.

[0022] The track trolley 5 is used to move the casting furnace 14 to the corresponding position. To facilitate movement, rollers 21 are installed at the bottom of the track trolley 5.

[0023] The first pouring base 6 is used to flexibly adjust the height of the pouring equipment according to the working conditions.

[0024] The lead screw sliding block base 7 is used for linkage control of the movement of the bottom of the casting furnace.

[0025] The sliding block seat 8 is used to fix the bottom of the casting furnace on the slider of the screw sliding block base 7.

[0026] The aforementioned lead screw sliding block seat 9 is used for linkage control of the movement of the upper part of the casting furnace.

[0027] The sliding rod 10 is used to enable the upper part of the casting furnace to slide up and down on the sliding rod.

[0028] The sliding connecting rod 11 is used to connect the casting furnace to the sliding rod.

[0029] The casting furnace 14 is used for heat preservation and casting of molten metal.

[0030] like Figure 2 As shown, the bottom of the first casting base 6 is fixedly connected to the track trolley 5, and the track trolley 5 is connected to the track 2; the lead screw sliding block base 7 is connected to the lead screw 12 of the sliding block base; one end of the sliding block seat 8 is connected to the bottom of the casting furnace 14, and the other end is fixedly connected to the lead screw sliding block base 7; the lead screw sliding block rod seat 9 is connected to the lead screw 13 of the sliding block rod seat; the bottom of the sliding rod 10 is fixedly connected to the lead screw sliding block rod seat 9; one end of the sliding connecting rod 11 is fixedly connected to the upper part of the casting furnace 14, and the other end is slidably connected to the sliding rod 10.

[0031] like Figure 8 As shown, the mold transport equipment 4 includes a hydraulic cylinder 15, a first conveyor belt 16, a second pouring base 17, a second conveyor belt 18, a fixed platform 19, and a cylinder 20. The four hydraulic cylinders 15 can control the up and down movement of the fixed platform 19 to meet the pouring requirements.

[0032] The first conveyor belt 16 is responsible for transporting the cast mold to the cooling zone.

[0033] The second casting base 17 is used to fix the cylinder and the hydraulic cylinder;

[0034] The second conveyor belt 18 is responsible for transporting the mold to the casting area;

[0035] The fixed platform 19 fixes the mold through the central recess;

[0036] The cylinder 20 is used to push the mold after casting out of the casting area to the first conveyor belt 16.

[0037] The hydraulic cylinder 15 is installed below the fixed platform 19, and the first conveyor belt 16 and the second conveyor belt 18 are respectively installed on both sides of the second casting base 17; the cylinder 20 is installed on the side opposite to the first conveyor belt 16.

[0038] Working principle: In actual production, the unloaded track trolley 5 automatically moves to the melting zone via track 2. During this process, the four lead screws of the lead screw sliding block base 7 and lead screw sliding block rod seat 9 control the motor to control the lead screw, making the casting furnace 14 parallel and move closer to the right. Figure 5 As shown, this facilitates the transfer of melt from the smelting furnace 1 to the casting furnace 14. Then, the unloaded track trolley 5 automatically moves along track 2 to the casting area and approaches to the left. Figure 4 As shown, this facilitates casting. During the casting process, the motor of the lead screw sliding block base 7 operates synchronously to control the movement of the slider, causing the casting furnace 14 to tilt and achieve casting, as shown. Figure 6 As shown, the motor of the lead screw sliding block seat 9 synchronously and slightly controls the movement of the slider to keep the pouring furnace opening on the same vertical line, as shown. Figure 7 As shown.

[0039] like Figure 9 As shown, during operation, the first conveyor belt 16 first transports the mold to the fixed platform 19 and then fixes it through the middle recess. Then, the fixed platform 19 is automatically raised and lowered to the appropriate pouring position by the hydraulic cylinder 15 for pouring. After pouring is completed, the hydraulic cylinder 15 is lowered to the lowest level and the mold is pushed out of the fixed platform recess by the base boss. Finally, the cylinder 20 pushes the mold into the second conveyor belt 18 and transports it to the cooling zone.

[0040] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made by any person skilled in the art to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model's technical solution shall still fall within the scope of the present utility model's technical solution.

Claims

1. An automatic casting pouring system, characterized in that: The system includes a smelting furnace (1), a track (2), a casting equipment (3), and a mold transport equipment (4). The casting equipment (3) includes a track trolley (5), a first casting base (6), a screw sliding block base (7), a sliding block seat (8), a screw sliding block rod seat (9), a sliding rod (10), a sliding connecting rod (11), a sliding block base screw (12), a sliding block rod seat screw (13), and a casting furnace (14). The mold transport equipment (4) includes a hydraulic cylinder (15), a first conveyor belt (16), a second casting base (17), a second conveyor belt (18), a fixed platform (19), and a cylinder (20). The bottom of the base (6) is fixedly connected to the track trolley (5), and the track trolley (5) is connected to the track (2); the screw sliding block base (7) is connected to the sliding block base screw (12); one end of the sliding block seat (8) is connected to the bottom of the casting furnace (14), and the other end is fixedly connected to the screw sliding block base (7); the screw sliding block rod seat (9) is connected to the sliding block rod seat screw (13); the bottom of the sliding rod (10) is fixedly connected to the screw sliding block rod seat (9); one end of the sliding connecting rod (11) is fixedly connected to the upper part of the casting furnace (14), and the other end is slidably connected to the sliding rod (10).

2. The automatic casting pouring system according to claim 1, characterized in that: Rollers (21) are installed at the bottom of the track trolley (5).

3. The automatic casting pouring system according to claim 1, characterized in that: The hydraulic cylinder (15) is installed below the fixed platform (19), and the first conveyor belt (16) and the second conveyor belt (18) are respectively installed on both sides of the second casting base (17); the cylinder (20) is installed on the side opposite to the first conveyor belt (16).

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